The present disclosure relates generally to conveyance deployment systems and methods to deploy conveyances.
Drill pipes, tubulars, and other types of conveyances are deployed in a wellbore during drilling operations. Some wellbores extend several thousand feet into the formation and are tortuous shaped. As a drill pipe moves through a wellbore, frictional forces and other forces exerted on the drill pipe decrease the hook load of the drill pipe. In some instances, the intensity of forces exerted on the drill pipe slows down or prevents movement of the drill pipe.
Illustrative embodiments of the present disclosure are described in detail below with reference to the attached drawing figures, which are incorporated by reference herein, and wherein:
The illustrated figures are only exemplary and are not intended to assert or imply any limitation with regard to the environment, architecture, design, or process in which different embodiments may be implemented.
In the following detailed description of the illustrative embodiments, reference is made to the accompanying drawings that form a part hereof. These embodiments are described in sufficient detail to enable those skilled in the art to practice the invention, and it is understood that other embodiments may be utilized and that logical structural, mechanical, electrical, and chemical changes may be made without departing from the spirit or scope of the invention. To avoid detail not necessary to enable those skilled in the art to practice the embodiments described herein, the description may omit certain information known to those skilled in the art. The following detailed description is, therefore, not to be taken in a limiting sense, and the scope of the illustrative embodiments is defined only by the appended claims.
The present disclosure relates to conveyance deployment systems and methods to deploy conveyances. The system receives data indicative of a well operation involving deploying a conveyance to a predetermined location. As referred to herein, a conveyance includes, but is not limited to, a drill string, drill pipe, wireline, slickline, coiled tubing, production tubing, downhole tractor, or another type of conveyance deployable in a wellbore. Further, as referred to herein, deployment of the conveyance includes any operation that causes any motion (such as movement, rotation, sliding) of the conveyance. Further, and as referred to herein, a well operation that involves deploying a conveyance includes, but is not limited to, a rotating-off-bottom operation, a rotating-on-bottom operation, a tripping-in operation, a tripping-out operation, a sliding operation, a backreaming operation, a fishing operation, as well as other types of well operations that involve deployment of the conveyance.
The system determines one or more conditions that impact deployment of the conveyance to the predetermined location. As referred to herein, conditions that impact deployment of the conveyance includes properties of the conveyance and properties of the wellbore. Examples of properties of the conveyance include, but are not limited to, the weight of the conveyance, the hook load of the conveyance, the frictional force experienced by the conveyance at a particular location, the material properties of the conveyance, as well as other measurable properties of the conveyance. Further, examples of properties of the wellbore include, but are not limited to, a type of mud used for the well operation, a type of lubricity used for the well operation, presence of a cuttings bed in a wellbore associated with the well operation, presence of a pack-off, a dogleg in the wellbore, a keyseat in the wellbore, a degree of curvature of the wellbore, a wellbore tortuosity of the wellbore, a viscous effect of the wellbore, a diameter of the wellbore, and an asperity between a conveyance used in the well operation and the wellbore, as well as other measurable properties of the wellbore.
In some embodiments, the system also generates one or more engineering models of the well operation and diagnoses the issue based on the results of one or more engineering models. Examples of engineering models used include, but are not limited to, a stiff-string model of the conveyance deployed during the well operation, a model of one or more wellbore doglegs of the wellbore, a wellbore clearance model, a hole-cleaning model, a cuttings pack-off model, as well as other types of models used to simulate one or more aspects of the well operation or the well. In some embodiments, the engineering models are based on one or more of the principles of engineering mechanics, dynamics, fluid mechanics and geo-mechanics.
The system determines a likelihood of occurrence of the one or more conditions. In one or more embodiments, the system runs an uncertainty model, such as the Monte Carlo model for a threshold number of iterations to determine the likelihood of the occurrence of the one or more conditions. In some embodiments, certain input parameters to an uncertainty model such as weight on bit, hook load, bit rotation, and torque may further depend on the other calculated values such as dogleg, torsion, torque, hook load and friction factors which also affect the prediction of the likelihood of certain conditions.
The system then determines one or more operations which, when performed by one or more tools used during the well operation, overcome the one or more conditions. Examples of tools include, but are not limited to, oscillation tools (e.g., oscillators) configured to oscillate at variable frequencies to move the conveyance in lateral directions relative to the direction of the drill bit, thrusters configured to generate thrust forces toward the drill bit and in an axial direction relative to the direction of the drill bit, and mechanical means such as kellies and top drives that are configured to rock the conveyance, as well as other tools that facilitate deployment (e.g., lateral movement, axial movement, and rocking) of the conveyance. As referred to herein, rocking refers to rotating a conveyance in one direction followed by rotating the conveyance in a different direction. An example of rocking the conveyance includes rotating the conveyance half a rotation (or a different amount of rotation) in one direction followed by rotating the conveyance half a rotation (or a different amount of rotation) in the opposite direction.
In some embodiments, the tools are coupled to the conveyance and are actuated to facilitate lateral movement, axial movement, rocking, or other types of motion to deploy the conveyance to the predetermined location (e.g., to a location of a lateral wellbore at a depth of 1,000 feet below the surface, and having a length of 5,000 feet from the surface. Continuing with the foregoing example, where the current location of the conveyance is 3,000 feet from the surface and at a depth of 800 feet below the surface, and the current operation is a rotating-on-bottom operation, the system determines which tools to actuate to facilitate deployment of the conveyance to the predetermined location. For example, where the system determines that the conveyance is experiencing a condition that would result in a stuck pipe, the system then actuates one or more oscillation tools positioned along the conveyance to oscillate the conveyance in lateral directions (side-to-side) to reduce the amount of friction experienced by the conveyance. Further, where the system determines to generate additional torque to deploy the conveyance to the predetermined location, the system requests a rocking operation (e.g., rotate half a rotation in one direction and back, rotate one rotation and back, etc.) to be performed (e.g., by a top drive that is coupled to the conveyance) to generate additional torque.
The system is configured to dynamically determine which of the one or more tools described herein to activate or simultaneously activate to overcome existing or potential conditions. In one or more of such embodiments, the system determines to generate additional torque to deploy the conveyance to the predetermined location by first determining which of the multiple tools to activate, and the operational settings of the tools such as, but not limited to, oscillation frequencies of the oscillation tools, the thrust force of the thruster, the speed, frequency, and number of times to rotate the conveyance. The system then requests the tools to operate at the determined operational settings. For example, the system determines to simultaneously request the top drive to perform a rocking operation at determined speed to rotate the conveyance a threshold number of rotations (e.g., ½ rotation ¾ rotation, 1 rotation, or another number of rotations as determined by the system) to rock the conveyance near the surface, request two oscillation tools that are coupled to different sections of the conveyance to operate at different frequencies to oscillate the conveyance at the two sections laterally, and request a thruster coupled to a section of the conveyance near the drill bit to generate a thrust force towards the drill bit and in a direction axial to the drill bit's direction of movement.
In some embodiments, the system, after determining the operations to overcome the one or more conditions, provides data indicative of the determined operations, such as, but not limited to, engaging the top drive to rock the conveyance at a determined speed and frequency, actuating one or more oscillation tools at the determined frequencies, and actuating one or more thrusters to generate the determined thrust force. In some embodiments, the system provides data indicative of the operations for display on an electronic device of an operator. In one or more of such embodiments, the system provides data indicative of the operations for display on user interfaces, such as the user interfaces illustrated in
In some embodiments, the system, after determining the operations to overcome the one or more conditions, dynamically approves the operations and requests corresponding tools to perform the operations. In one or more of such embodiments, the system dynamically approves the operations in response to determining that the likelihood of occurrence of the one or more conditions is greater than a threshold value (e.g., 40%, 60%, 75%, or another value). In one or more of such embodiments, the system dynamically approves the operations if the system provides an operator with data indicative of the operations for a threshold period of time (e.g., ten minutes, one hour, or another period of time) without receiving a response from the operator. In some embodiments, the system, after determining the operations to overcome the one or more conditions, provides data indicative of the determined operations to another electronic device that is configured to review the operations and to approve or reject the operations. In some embodiments, as one or more conditions change during a well operation, the system also dynamically changes or updates the operations performed by the tools to address new conditions. Additional examples of operations performed to facilitate deployment of the conveyance are provided in the paragraphs below.
Turning now to the figures,
In some embodiments, the fluids travel down conveyance 119 and exit conveyance 119 at a drill bit 124. The fluids flow back toward surface 108 through a wellbore annulus 148 and exit the wellbore annulus 148 via an outlet conduit 164 where the fluids are captured in container 140. In some embodiments, conveyance 119 also provides telemetry of data indicative of one or more parameters of the well operation or the well 102.
A tool 122 is coupled to conveyance 119. Tool 122 represents any device or component which, when actuated, facilitates deployment of conveyance 119. Examples of tool 122 include, but are not limited to, oscillators, thrusters, as well as other types of devices or components operable to facilitate movement of conveyance 119. In some embodiments, sensors or transducers (not shown) are located at the lower end of conveyance 119. In one or more embodiments, sensors are built into a cylindrical drill collar that is positioned close to drill bit 124. While drilling is in progress, these sensors continuously or intermittently determine one or more parameters of the well operation or the well 102, and transmit the information to a surface detector by one or more telemetry techniques including, but not limited to, mud pulse telemetry, acoustic telemetry, and electromagnetic wave telemetry. In one or more embodiments, where a mud pulse telemetry system is deployed in wellbore 106 to provide telemetry, telemetry information is transmitted by adjusting the timing or frequency of viable pressure pulses in the drilling fluid that is circulated through conveyance 119 during drilling operations. In one or more embodiments, an acoustic telemetry system that transmits data via vibrations in the tubing wall of conveyance 119 is deployed in wellbore 106 to provide telemetry. More particularly, the vibrations are generated by an acoustic transmitter (not shown) mounted on conveyance 119 and propagate along conveyance 119 to an acoustic receiver (not shown) also mounted on conveyance 119. In one or more embodiments, an electromagnetic wave telemetry system that transmits data using current flows induced in conveyance 119 is deployed in wellbore 106 to provide telemetry. Additional types of telemetry systems may also be deployed in wellbore 106 to transmit data from tools (not shown) and other downhole components to conveyance deployment system 184.
In some embodiments, a surface-based electronic device, such as conveyance deployment system 184, includes one or more processors operable to receive data indicative of a well operation that involves deploying a conveyance to a predetermined location in wellbore 106. Examples of parameters of the well operation or well 102 include, but are not limited to, a frictional force experienced by conveyance 119 and tool 122 used in the well operation, the diameter of the wellbore 106, the type of lubricity used for the well operation, presence of the cuttings bed in the wellbore 106, presence of the pack-off, the dogleg in the wellbore 106, the keyseat in the wellbore 106, the degree of curvature of the wellbore 106, the wellbore tortuosity of the wellbore 106, the viscous effect of the wellbore 106, the diameter of the wellbore 106, the asperity between the conveyance used in the well operation and the wellbore 106, as well as other parameters related to the well operation or the well 102. In such embodiments, data obtained prior to and during the well operation are transmitted to conveyance deployment system 184 and are processed by the processors of the conveyance deployment system 184. The processors are further operable to cause conveyance deployment system 184 to perform operations described herein to determine conditions that impact deployment of the conveyance 119 to the predetermined location.
For example, the processors are operable to perform the following calculations to determine friction experienced by conveyance 119 during different well operations.
where ω is the rotational speed of conveyance 119, Vts is the trip speed of conveyance 119, and μv is the rotation coefficient of friction, and torque is expressed as
In some embodiments, where during rotating-on-bottom (i.e during drilling), the axial velocity component of conveyance 119 is much smaller relative to the conveyance rotation, the friction is neglected. However, during sliding operation, friction is not neglected as the ratio becomes one for axial load calculations. In the case of conveyance oscillation, conveyance 119 is rotated to a certain length of conveyance 119.
With dynamic motion, friction is modified as effective friction and is expressed as follows:
and torque is expressed as
where ω is the rotational speed of conveyance 119, Vts is the trip speed of conveyance 119, and μv is the rotation coefficient of friction.
The processors are further operable to determine a likelihood of occurrence of the one or more conditions, determining one or more operations which, when performed by tool 122, overcome the one or more conditions. In some embodiments, conveyance deployment system 184 represents an electronic device of an operator working on the well operation or working at well 102. In one or more of such embodiments, conveyance deployment system 184 provides the likelihood of occurrence of one or more conditions (e.g., there is a 30% likelihood that continued drilling for another 50 feet will result in conveyance 119 being stuck), and a proposed solution to overcome the condition (e.g., actuate tool 122 to rotate conveyance 119) to the operator. In one or more of such embodiments, the operator interacts with conveyance deployment system 184 to actuate tool 122 or to configure one or more settings of tool 122 to overcome the condition. In some embodiments, conveyance deployment system 184 is operable to dynamically actuate tool 122. In one or more of such embodiments, conveyance deployment system 184 actuates tool 122 if the operator does not authorize a response within a threshold period of time. Additional descriptions of the processors and operations performed by the processors are described in the paragraphs below.
Although
In some embodiments, conveyance deployment system 184 is operable to adjust one or more oscillation settings (e.g., the frequency of oscillation, the oscillation magnitude, or another setting) to facilitate deployment of conveyance 119. In some embodiments, the length of section 274, which moves laterally due to oscillations generated by oscillation tool 220, is based on the intensity of the oscillations generated by oscillation tool 220. In some embodiments, oscillations of conveyance 119 result in selective depth rotation of conveyance 119 to overcome the sliding friction. In one or more of such embodiments, if the sliding friction is much greater than rotational friction, pipe rocking converts the sliding motion to sliding and rotational motion resulting in less friction and thereby lessening the drag on conveyance 119.
As shown in
In some embodiments, conveyance deployment system 400 is a component of conveyance deployment system 184 of
In some embodiments, conveyance deployment system 400 contains additional components used to evaluate various well operations. For example, in some embodiments, conveyance deployment system 400 also includes drill bit 124 of
At block S502, data indicative of a well operation involving deploying a conveyance to a predetermined location are received. In the embodiment of
At block S508, one or more operations which, when performed by one or more tools used during the well operation, overcome the one or more conditions are determined. As shown in the embodiment of
In some embodiments, the processes described herein are performed by a neural network component of a system, such as conveyance deployment system 400 of
For instance, although the flowchart depicts a serial process, some of the steps/processes may be performed in parallel or out of sequence, or combined into a single step/process. The scope of the claims is intended to broadly cover the disclosed embodiments and any such modification. Further, the following clauses represent additional embodiments of the disclosure and should be considered within the scope of the disclosure.
Clause 1, a computer-implemented method to deploy a conveyance during a well operation, the method comprising: receiving data indicative of a well operation involving deploying a conveyance to a predetermined location; determining one or more conditions that impact deployment of the conveyance to the predetermined location; determining a likelihood of occurrence of the one or more conditions; and determining one or more operations which, when performed by one or more tools used during the well operation, overcome the one or more conditions.
Clause 2, the computer-implemented method of clause 1, further comprising providing the one or more operations to an electronic device of an operator to approve the one or more operations.
Clause 3, the computer-implemented method of clauses 1 or 2, further comprising providing the one or more operations to an electronic device operable to dynamically approve the one or more operations.
Clause 4, the computer-implemented method of any of clauses 1-3, further comprising dynamically performing the one or more operations after determining the one or more operations.
Clause 5, the computer-implemented method of clause 4, wherein dynamically performing the one or more operations comprises dynamically performing the one or more operations in response to determining that the likelihood of occurrence is greater than a threshold.
Clause 6, the computer-implemented method of any of clauses 1-5, wherein determining the one or more operations comprises determining the one or more conditions based on the one or more conditions and the likelihood of occurrence of the one or more conditions.
Clause 7, the computer-implemented method of any of clauses 1-6, wherein the one or more conditions comprises one or more properties of the conveyance.
Clause 8, the computer-implemented method of any of clauses 1-7, wherein the one or more conditions comprise one or more downhole properties of a wellbore in which the conveyance is deployed.
Clause 9, the computer-implemented method of any of clauses 1-8, further comprising: determining an oscillating frequency of an oscillation tool, which when oscillating at the oscillating frequency, overcomes the one or more conditions; and requesting the oscillation tool to operate at the oscillating frequency to overcome the one or more conditions, wherein operation of the oscillation tool at the oscillation frequency is an operation of the one or more operations.
Clause 10, the computer-implemented method of clause 9, further comprising: determining a second oscillating frequency of a second oscillation tool, which when oscillating at the second oscillation frequency while the oscillation tool operates at the oscillating frequency, overcomes the one or more conditions; and requesting the second oscillation tool to operate at the second oscillating frequency to overcome the one or more conditions, wherein operation of the second oscillation tool at the second oscillation frequency is an operation of the one or more operations.
Clause 11, the computer-implemented method of any of clauses 1-10, further comprising: determining a number of rotations to rotate the conveyance, which when rotated the number of rotations in a first direction and rotated the number of rotations in a second and opposite direction, overcomes the one or more conditions; and requesting a top drive that is coupled to the conveyance to rotate the conveyance the number of rotations in the first direction then rotate the conveyance the number of rotations in the second direction, wherein rotation of the conveyance the number of rotations in the first direction and then in the second direction is an operation of the one or more operations.
Clause 12, the computer-implemented method of any of clauses 1-11, further comprising: determining a rotation speed of the conveyance, which when rotated at the rotation speed, overcomes the one or more conditions; and requesting a top drive that is coupled to the conveyance to rotate the conveyance at the rotation speed, wherein rotation of the conveyance at the rotation speed is an operation of the one or more operations.
Clause 13, the computer-implemented method of any of clauses 1-12, wherein the one or more operations comprise rotating the conveyance, generating a thrust force in an axial direction, and generating oscillations in lateral directions.
Clause 14, a conveyance deployment system, comprising: a storage system; and one or more processors operable to: receive data indicative of a well operation involving deploying a conveyance to a predetermined location; determine one or more conditions that impact deployment of the conveyance to the predetermined location; determine a likelihood of occurrence of the one or more conditions; and determine, based on the one or more conditions and the likelihood of occurrence of the one or more conditions, one or more operations which, when performed by one or more tools used during the well operation, overcome the one or more conditions.
Clause 15, The conveyance deployment system of claim 14, wherein the one or more tools comprise at least one of a top drive that is coupled to the conveyance, one or more oscillation tools configured to oscillate in lateral directions relative to a movement direction of a drill bit that is coupled to the conveyance, and one or more thrusters configured to thrust the conveyance towards the drill bit and in a direction axial to the movement direction of the drill bit.
Clause 17, the system of clause 15, wherein the one or more processors operable to: determine an oscillating frequency of an oscillation tool of the one or more oscillation tools, which when oscillating at the oscillating frequency, overcomes the one or more conditions; and request the oscillation tool to operate at the oscillating frequency to overcome the one or more conditions, wherein operation of the oscillation tool at the oscillation frequency is an operation of the one or more operations.
Clause 17, the system of clause 16, wherein the one or more processors operable to: determine a thrust force of a thruster of the one or more thrusters, which when generating the thrust force, overcomes the one or more conditions; and request the thruster to generate the thrust force to overcome the one or more conditions, wherein generation of the thrust force by the thruster is an operation of the one or more operations.
Clause 18, the system of clause 17, wherein the one or more processors operable to: determine a number of rotations to rotate the conveyance, which when rotated the number of rotations in a first direction and rotated the number of rotations in a second and opposite direction, overcomes the one or more conditions; and request a top drive that is coupled to the conveyance to rotate the conveyance the number of rotations in the first direction then rotate the conveyance the number of rotations in the second direction, wherein rotation of the conveyance the number of rotations in the first direction and then in the second direction is an operation of the one or more operations.
Clause 19, a non-transitory machine-readable medium comprising instructions stored therein which, when executed by one or more processors, cause the one or more processors to perform operations comprising: receiving data indicative of a well operation involving deploying a conveyance to a predetermined location; determining one or more conditions that impact deployment of the conveyance to the predetermined location; determining a likelihood of occurrence of the one or more conditions; and determining, based on the one or more conditions and the likelihood of occurrence of the one or more conditions, one or more operations which, when performed by one or more tools used during the well operation, overcome the one or more conditions.
Clause 20, the non-transitory machine-readable medium of clause 19, wherein the instructions when executed by one or more processors, cause the one or more processors to perform operations comprising dynamically performing the one or more operations after determining the one or more operations.
The above-disclosed embodiments have been presented for purposes of illustration and to enable one of ordinary skill in the art to practice the disclosure, but the disclosure is not intended to be exhaustive or limited to the forms disclosed. Many insubstantial modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the disclosure.
As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprise” and/or “comprising,” when used in this specification and/or the claims, specify the presence of stated features, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, steps, operations, elements, components, and/or groups thereof. In addition, the steps and components described in the above embodiments and figures are merely illustrative and do not imply that any particular step or component is a requirement of a claimed embodiment.
This International Application claims priority to and benefit of U.S. Provisional Application No. 62/890,020, filed Aug. 21, 2019, the disclosure of which is incorporated by reference herein in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/058914 | 10/30/2019 | WO |
Number | Date | Country | |
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62890020 | Aug 2019 | US |