This patent application is based on and claims priority pursuant to 35 U.S.C. § 119(a) to Japanese Patent Application Nos. 2019-203604, filed on Nov. 9, 2019 and 2020-128923, filed on Jul. 30, 2020, in the Japan Patent Office, the entire disclosure of each of which is hereby incorporated by reference herein.
Embodiments of the present disclosure relate to a conveyance device, an application device, a printer, and a sheet conveyance apparatus.
In a certain conveyance device to convey sheets, when the sheet is jammed in the conveyance device, the sheets remaining in the conveyance device, which are not jammed, are discharged to a tray for purging sheets.
Embodiments of the present disclosure describe an improved conveyance device that includes a tray on an upper surface of the conveyance device and an upper guide below the tray. The tray receives a sheet, and the upper guide defines a conveyance path in which the sheet is conveyed. The upper guide is movable together with the tray to open the conveyance path.
A more complete appreciation of the disclosure and many of the attendant advantages thereof will be readily obtained as the same becomes better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted. In addition, identical or similar reference numerals designate identical or similar components throughout the several views.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected, and it is to be understood that each specific element includes all technical equivalents that have the same function, operate in a similar manner, and achieve a similar result.
As used herein, the singular forms “a”, “an”, and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise.
There is known a conveyance device that includes a plurality of purge destinations on the upper surface of the conveyance device. The conveyance device conveys a sheet to the purge destination designated by a user. However, such a configuration for removing the sheet remaining in a conveyance path is likely to become large.
The present disclosure has been made in view of the foregoing, and an object of the present disclosure is to remove the sheet remaining in the conveyance path easily.
Embodiments of the present disclosure are described below with reference to the accompanying drawings. A printer 1 according to a first embodiment of the present disclosure is described with reference to
The printer 1 includes a loading unit 10 to load a sheet P, a pretreatment unit 20, a printing unit 30, a drying unit 40, an ejection unit 50, and a reverse mechanism 60. The pretreatment unit 20 is constructed of an application device according to the present disclosure including a conveyance device according to the present disclosure. In the printer 1, the pretreatment unit 20 applies, as required, a pretreatment liquid onto the sheet P forwarded (supplied) from the loading unit 10, the printing unit 30 applies a liquid to the sheet P to perform required printing, the drying unit 40 dries the liquid adhering to the sheet P, and the sheet P is ejected to the ejection unit 50.
The loading unit 10 includes a lower loading tray 11A and an upper loading tray 11B to accommodate a plurality of sheets P and feeding units 12A and 12B to separate and forward the sheets P one by one from the lower and upper loading trays 11A and 11B, thereby supplying the sheets P to the pretreatment unit 20. The pretreatment unit 20 includes an application unit 201 that coats a printing surface of the sheet P with a treatment liquid having an effect of aggregating a colorant of ink to prevent bleed-through.
The printing unit 30 includes a drum 31 and a liquid discharge device 32. The drum 31 is a bearer (rotating member) that bears the sheet P on the circumferential surface of the drum 31 and rotates. The liquid discharge device 32 discharges a liquid toward the sheet P borne on the drum 31. The printing unit 30 further includes transfer cylinders 34 and 35. The transfer cylinder 34 receives the sheet P from the pretreatment unit 20 and forwards the sheet P to the drum 31. The transfer cylinder 35 receives the sheet P conveyed by the drum 31 and forwards the sheet P to the drying unit 40.
The transfer cylinder 34 includes a sheet gripper to grip a leading end of the sheet P conveyed from the pretreatment unit 20 to the printing unit 30. The sheet P thus gripped is conveyed as the transfer cylinder 34 rotates. The transfer cylinder 34 forwards the sheet P to the drum 31 at a position opposite the drum 31. Similarly, the drum 31 includes a sheet gripper on the surface of the drum 31, and the leading end of the sheet P is gripped by the sheet gripper of the drum 31. The drum 31 has a plurality of suction holes dispersedly on the surface of the drum 31, and a suction unit generates suction airflows directed inward from suction holes of the drum 31. On the drum 31, the sheet gripper grips the leading end of the sheet P forwarded from the transfer cylinder 34, and the sheet P is attracted to and borne on the drum 31 by the suction airflows by the suction unit. As the drum 31 rotates, the sheet P is conveyed.
The liquid discharge device 32 includes discharge units 33 (discharge units 33A to 33D) to discharge liquids. For example, the discharge unit 33A discharges a liquid of cyan (C), the discharge unit 33B discharges a liquid of magenta (M), the discharge unit 33C discharges a liquid of yellow (Y), and the discharge unit 33D discharges a liquid of black (K). In addition, a discharge unit to discharge a special liquid, that is, a liquid of spot color such as white, gold, or silver, can be used. The discharge unit 33 is a full line head and includes, for example, a plurality of liquid discharge heads disposed in a staggered arrangement on a base. Each of the liquid discharge head includes a plurality of nozzle rows, and a plurality of nozzles is arranged in each of the nozzle rows. The discharge operation of each of the discharge units 33 of the liquid discharge device 32 is controlled by a drive signal corresponding to print data. When the sheet P borne on the drum 31 passes through a region facing the liquid discharge device 32, the liquids of respective colors are discharged from the discharge units 33, and an image corresponding to the print data is formed on the sheet P.
The drying unit 40 dries the liquid applied onto the sheet P by the printing unit 30. Thus, a liquid component such as moisture in the liquid evaporates, and the colorant contained in the liquid is fixed on the sheet P. Additionally, curling of the sheet P is restrained. The reverse mechanism 60 reverses, in switchback manner, the sheet P that has passed through the drying unit 40 in duplex printing. The reversed sheet P is fed back to the upstream side of the transfer cylinder 34 through a conveyance passage 61 of the printing unit 30. The ejection unit 50 includes an ejection tray 51 on which a plurality of sheets P is stacked. The plurality of sheets P conveyed through the reverse mechanism 60 from the drying unit 40 is sequentially stacked and held on the ejection tray 51.
Note that, in the present embodiment, the printing unit 30 includes the liquid discharge device 32 including the discharge units 33 serving as an image forming unit to form an image on the sheet P. However, the present disclosure can be applied to a printer including a unit other than the discharge unit 33, for example, an electrophotographic image forming unit to from an image.
With reference to
The application unit 201 includes a treatment liquid tank (supply pan) 212 to store the treatment liquid 211, a draw-up roller 213 to draw the treatment liquid 211, and an application roller 214 to coat the sheet P with the treatment liquid 211. The application unit 201 further includes a pressure roller 215 opposed to the application roller 214. In the application unit 201, the draw-up roller 213 draws the treatment liquid 211 and form a liquid film on the circumferential surface of the application roller 214. When an upstream conveyance roller pair 223 and a downstream conveyance roller pair 231 convey the sheet P, the sheet P is coated with the treatment liquid 211 while passing through the nip between the application roller 214 and the pressure roller 215.
In the upstream conveyance path 202, the sheet P forwarded to the application device 200 is conveyed toward the application unit 201. A plurality of conveyance roller pairs 221 and a plurality of conveyance roller pairs 222 are disposed in the upstream conveyance path 202 to convey the sheet P to the upstream conveyance roller pair 223 disposed upstream from the application unit 201.
In the downstream conveyance path 203, the sheet P coated with the treatment liquid 211 by the application unit 201 is conveyed toward the printing unit 30 disposed downstream from the application device 200. A plurality of conveyance roller pairs 232 and a plurality of conveyance roller pairs 233 are disposed in the downstream conveyance path 203. The plurality of conveyance roller pairs 232 conveys the sheet P forwarded by the downstream conveyance roller pair 231 disposed immediately downstream from the application unit 201. The plurality of conveyance roller pairs 233 conveys the sheet P to the device disposed downstream from the application device 200 (i.e., the printing unit 30 in the present embodiment).
When the treatment liquid 211 is applied to both surfaces of the sheet P, the sheet P is conveyed from the middle of the downstream conveyance path 203 to the reverse conveyance path 204 by a separator 206 after the treatment liquid 211 is applied to one surface of the sheet P. Then, the sheet P is reversed in the reverse conveyance path 204 and conveyed again toward the upstream conveyance roller pair 223. A plurality of conveyance roller pairs 241, a plurality of conveyance roller pairs 242, and a discharge roller pair 243 for purging the sheet P are disposed in the reverse conveyance path 204. The discharge roller pair 243 discharges the sheet P outside a device body 250 of the application device 200.
When the treatment liquid 211 is not applied to the sheet P by the application unit 201, the sheet P forwarded from the loading unit 10 is conveyed in the straight conveyance path 205 and further conveyed into the middle of the downstream conveyance path 203. Note that, if the application unit 201 is switchable whether or not to apply the treatment liquid 211 to the sheet P, the straight conveyance path 205 is unnecessary, and the sheet P can be conveyed from the upstream conveyance path 202 to the downstream conveyance path 203 without applying the treatment liquid 211.
Sheet detectors 280 to detect the sheet P are disposed in the upstream conveyance path 202, at the inlet and the outlet of the application unit 201, in the downstream conveyance path 203, in the reverse conveyance path 204, and in the vicinity of the discharge roller pair 243. The reference numerals of some of the sheet detectors 280 are omitted in
Next, the configuration regarding purge of the sheet P in the application device 200 according to the present embodiment is described with reference also to
A tray 251 is disposed on the upper surface of the device body (housing) 250 of the application device 200 to receive the sheet P. For example, the sheet P to be purged is discharged to the tray 251 through an opening 252 of the device body 250 by the discharge roller pair 243. When the sheet P is reversed in the reverse conveyance path 204, a part of the sheet P may emerge from the opening 252 onto the tray 251. A conveyance path 202a that is a part of the upstream conveyance path 202 is disposed below the tray 251. The conveyance path 202a is defined by the plurality of conveyance roller pairs 221. The plurality of conveyance roller pairs 221 includes upper rollers 221a as an upper guide and lower rollers 221b as a lower guide.
The tray 251 and the upper rollers 221a of the conveyance roller pair 221, which is the upper guide of the conveyance path 202a disposed below the tray 251, integrally construct a tray unit 260. In
A left front door 271 and a right front door 272 are disposed on the front of the device body 250 and are closably openable. A display panel 273 is disposed on the left front door 271.
Next, the operation of the application device 200 is described with reference also to
A controller 285 as circuitry (see
At this time, as illustrated in
A first comparative example is described with reference to
On the other hand, in the present embodiment, as illustrated in
Next, a second embodiment of the present disclosure is described with reference to
The sheet conveyance apparatus 800 according to the present embodiment includes the application device 200 (pretreatment unit 20) described in the first embodiment, and a loading device 100 (corresponding to the loading unit 10) that is an upstream device disposed upstream from the application device 200 in the sheet conveyance direction to forward the sheet P to the application device 200. The application device 200 is the same as the first embodiment except that the number of the conveyance roller pairs 221 in the conveyance path 202a is two. The loading device 100 includes an extension tray 151 to extend the tray 251 of the application device 200, and another conveyance path 102 through which the sheet P is conveyed is disposed below the extension tray 151. Another conveyance roller pair 121 defines the conveyance path 102 and includes another upper roller 121a as the upper guide and another lower roller 121b as the lower guide.
The extension tray 151 and the upper roller 121a of the conveyance path 102 disposed below the extension tray 151 integrally construct a tray unit 160. The tray unit 160 is movably (swingably) supported by a device body 150 of the loading device 100. Thus, by swinging the tray unit 160 including the extension tray 151, the conveyance path 102 disposed below the extension tray 151 can be opened. With this configuration, as illustrated in
Next, a third embodiment of the present disclosure is described with reference to
The tray 951 and the upper rollers 921a of the conveyance path 902 disposed below the tray 951 integrally construct a tray unit 960. The tray unit 960 is movably (swingably) supported by a device body 950 of the conveyance device 900. Further, a conveyance path 905 through which the sheet P is conveyed from the conveyance path 902 to the tray 951 is provided. With this configuration, by swinging the tray unit 960, the conveyance path 902 disposed below the tray 951 can be opened. Thus, similarly to the first embodiment, the sheet P remaining in the conveyance path 902 can be easily removed.
A fourth embodiment of the present disclosure is described with reference to
With this configuration, the front side of the tray unit 260 is lifted from the state illustrated in
A fifth embodiment of the present disclosure is described with reference to
Further, an operation handle 265 as an operation member is disposed on a front face 260b of the tray unit 260 to release or set a latch of the tray unit 260. Here, the operation handle 265 has a length (i.e., the amount of protrusion of the operation handle 265 from the front face 260b of the tray 251 of the tray unit 260) such that the operation handle 265 can be accommodated in the front cover 262 when the front cover 262 is closed. As described above, since the front cover 262 is closably openable, the length of the operation handle 265 can be set so that the operation handle 265 fits inside the front cover 262. Therefore, the length of the operation handle 265 can be shortened as compared with a second comparative example described below.
The second comparative example is described with reference to
Further, in the present embodiment, as illustrated in
As described above, according to the present disclosure, a sheet remaining in a conveyance path can be easily removed.
The above-described embodiments are illustrative and do not limit the present disclosure. Thus, numerous additional modifications and variations are possible in light of the above teachings. For example, elements and/or features of different illustrative embodiments may be combined with each other and/or substituted for each other within the scope of the present disclosure.
Each of the functions of the described embodiments may be implemented by one or more processing circuits or circuitry. Processing circuitry includes a programmed processor, as a processor includes circuitry. A processing circuit also includes devices such as an application specific integrated circuit (ASIC), DSP (digital signal processor), FPGA (field programmable gate array) and conventional circuit components arranged to perform the recited functions.
Number | Date | Country | Kind |
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2019-203604 | Nov 2019 | JP | national |
2020-128923 | Jul 2020 | JP | national |