This application claims priorities under 35 USC 119 from two Japanese patent application No. 2009-234875 filed on Oct. 9, 2009.
1. Technical Field
The present invention relates to a conveying device and an image-forming device.
2. Related Art
Technologies for positioning paper-feeding units are known.
The present invention enables a media feeding part of a holding unit to perform positioning regardless of whether a weight of a held media is heavy or light.
According to one aspect of the invention, there is provided a conveying device, including: a main body including a first conveying member that conveys a single media; a holding unit that holds a plurality of media accumulated in a vertical direction relative to an installation surface on which the conveying device is installed and is attached and detached to and from the main body through movement in a direction parallel to the installation surface; a feed unit that feeds the single medium to the main body, and includes an attaching part and a second conveying member and a second conveying member, the attaching part enabling the feed unit to attach to the holding unit, the second conveying member facing the first conveying member to pinch the media at a position facing the first conveying member so as to conveys the single media with the first conveying member; a third conveying member that conveys a single medium which is on the uppermost surface among the plurality of media held in the holding unit and is separated from the plurality of media; and a positioning mechanism that positions the main body and the feed unit so that the second conveying member is located at a predetermined position relative to the first conveying member when the holding unit is loaded on the main body, wherein the attaching part is configured to allow relative movement of the feed unit and the holding unit, and the feed unit is positioned relative to the main body.
Exemplary embodiments of the present invention will be described in detail based on the following figures, wherein:
In the present exemplary embodiment, “recording media” refers to sheet-shaped media that are used for storing information, and on which images are formed by image forming device 200. These media are one example of recording media related to the present invention. The recording media are typically paper sheets, but are not limited to paper sheets, and may be, for example, plastic sheets. Moreover, in a case that the media is paper, among the paper media a variety of thicknesses and surface properties may be present. However, media relating to the present invention may be media for conveyance only, and may be media on which no information is stored.
Conveying device 100 includes main body 110 and holding unit 120. Main body 110 has a configuration that is attachable to and detachable from image forming device 200, and has a route for recording media M1 that connects to the route included in image forming device 200. Holding unit 120 holds recording media M1 and is configured to be attachable to and detachable from main body 110 through back-and-forth movements. Holding unit 120 includes lift 121 that bears recording media M1 and moves lift 121 according to the amount of recording media M1. Moreover, holding unit 120 is loaded by being moved in the direction of arrow A1 in the figure (hereinafter referred to as “loading direction”), and is disengaged (i.e., released from a loaded state) by being moved in the direction of arrow A2 (hereinafter referred to as “disengaging direction”). Attachment and detachment of holding unit 120 are performed by the user. The user attaches or detaches holding unit 120 in an operation, for example, of refilling recording media.
The state in which holding unit 120 is disengaged need only be a state in which refilling of recording media is possible, and it is not always necessary for holding unit 120 to be separated from main body 110. For example, holding unit 120 may be configured so as not to be separated by providing a stopper that limits movement in the disengaging direction up to a predetermined position. Moreover, attachment and detachment of holding unit 120 may involve not only force exerted by the user alone but also a supplementary mechanical force provided by conveying device 100.
Image forming system 10 is normally used in a state in which it is placed on installation surface S1. Installation surface S1 is a surface on which image forming system 10 is installed, and it is preferably horizontal. Holding unit 120 engages in back-and-forth movements in a direction parallel to installation surface S1 (preferably a horizontal direction). Moreover, recording media M1 is held so as to be accumulated in a vertical direction relative to installation surface S1. For ease of explanation, in the following description, the direction in which gravity acts when image forming system 10 is placed on a horizontal installation surface S1 is referred to as “downward,” and the direction opposite to the direction in which gravity acts is referred to as “upward.” Moreover, in this case, for ease of explanation, the loading direction is the leftward direction while the disengaging direction is the rightward direction.
Moreover, feed unit 130 is attached to holding unit 120. Feed unit 130 of the present exemplary embodiment is composed of different members to holding unit 120, and is attached by use of screws and bolts.
Moreover, feed unit 130 includes sensor 135 and lever 136, neither of which is shown in
Furthermore, attaching parts 134b, 134c, and 134d each have the same configurations as attaching part 134a, and they differ from attaching part 134a only in the positions at which they are provided. Therefore, descriptions regarding attaching parts 134b, 134c, and 134d are hereinafter omitted unless otherwise necessary.
Attaching part 134a is configured to allow movement of feed unit 130 in a predetermined direction. Here, the predetermined direction ideally matches the direction of gravitational force acting on recording media M1 held by holding unit 120 as well as the opposite direction (i.e., the vertical direction). When installation surface S1 is not horizontal and is tilted relative to the horizontal plane, the direction of movement does not match the vertical direction, but according to this configuration, elements of the vertical direction are at least included in the direction of movement. In other words, image-forming system 10 of the present exemplary embodiment is not designed for use with a tilt of 90° relative to the state shown in
Furthermore, the number of attaching parts is not limited to 4. For example, the configuration described above performs the desired actions even when changed to a configuration in which attaching parts 134a and 134b are omitted, and the same applies in a case that more than 4 attaching parts are provided.
Moreover, an allowable range of movement of feed unit 130 is preferably determined according to the tolerance of components of each part and a weight of recording media M1 receivable in holding unit 120. Specifically, the allowable range of movement of feed unit 130 is designed so that feed unit 130 is positioned appropriately both when the maximum receivable amount of recording media M1 is held in holding unit 120 and when recording media M1 has not been held in holding unit 120. Furthermore, in consideration of cases in which installation surface S1 is not horizontal, this allowable range is preferably a range that provides for some leeway.
When no force other than gravitational force is acting on feed unit 130, bolt B1 comes in contact with the top part of attaching part 134a. At this time, feed unit 130 is supported by bolts B1, B2, B3, and B4 so as not to move further downward. In other words, at this time, feed unit 130 is supported by bolts B1, B2, B3, and B4 in a suspended state.
Comb parts 133a, 133b, 133c, 133d, and 133e are provided on the lower end (i.e., the end on the lower side) of feed unit 130. Concave parts 124a, 124b, 124c, 124d, and 124e, which are concavities that interlock with the convex parts formed by comb parts 133a, 133b, 133c, 133d, and 133e, are provided on the top end of holding unit 120 (i.e., the end facing the lower end of feed unit 130). In other words, comb parts 133a, 133b, 133c, 133d, and 133e and concave parts 124a, 124b, 124c, 124d, and 124e form one example of convex and concave shapes according to an aspect of the present invention.
These convex and concave shapes prevent recording media M1 from entering gaps generated at positions where holding unit 120 faces feed unit 130. In other words, compared to cases in which they are not provided, these convex and concave shapes render the shape of gaps nonlinear, thus making entry of recording media M1 accumulated in a planar state difficult.
These convex and concave shapes are preferably configured so that a height of the upper end of holding unit 120 extends in the vertical direction above the positions of the tips of comb parts 133a, 133b, 133c, 133d, and 133e when feed unit 130 is at either position within the allowable range of movement.
In addition to wheels 117 described above, main body 110 also includes a component that connects with feed unit 130 when holding unit 120 is loaded. This connecting component is hereinafter referred to as the “connection part.” The connection part is a part of main body 110 and is fixed to main body 110.
The connection part includes convex parts 111a, 111b, conveying members 112, 113, 114, and electromagnetic clutches 115, and 116. Each of convex parts 111a, and 111b is positioned so that when convex parts 111a, and 111b respectively connect to concave parts 131a, and 131b of feed unit 130, feed unit 130 is positioned at a predetermined position relative to the connection part (and main body 110 to which it is fixed). By working in concert, convex parts 111a and 111b, and concave parts 131a and 131b realize functions corresponding to a positioning mechanism according to an aspect of the present invention. Furthermore, in order to lengthen the interval therebetween, convex part 111a and convex part 111b are provided at both ends of the connection part.
Furthermore, the pair composed of convex part 111a and concave part 131a differs from the pair composed of convex part 111b and concave part 131b only in the position at which it is provided, and the specific configurations are the same. Therefore, in the following description, when there is no particular need for differentiation, convex parts 111a and 111b and concave parts 131a and 131b will be collectively referred to as “convex part 111” and “concave part 131,” respectively.
Electromagnetic clutches 115 and 116 transmit a driving force provided by a motor (not shown) provided on main body 110 and, when necessary, cancels the transmission of this driving force. Electromagnetic clutches 115 and 116 (and the motor) are one example of a drive unit according to an aspect of the present invention.
Conveying member 112 is a roll-shaped member that receives the driving force transmitted by electromagnetic clutch 115 and rotates recording media M1 in the direction of discharge. Conveying member 112 faces conveying member 132 to form a nip region and pinches recording media M1 in this nip region and conveys the pinched recording media M1. Conveying member 112 is one example of a first conveying member according to an aspect of the present invention. Conveying member 113 is a roll-shaped member that is provided at a position above recording media M1 held in holding unit 120 and receives the driving force transmitted by electromagnetic clutch 115 to convey recording media M1. Conveying member 113 sends out the media on the uppermost surface of recording media M1 accumulated in holding unit 120 to the nip region described above. Conveying member 113 is one example of a third conveying member according to an aspect of the present invention. Conveying member 114 is a roll-shaped member that receives the driving force transmitted by electromagnetic clutch 116. Conveying member 114 conveys recording media M1 conveyed and sent out by conveying members 112 and 132 upward and supplies the media to image forming device 200.
Image forming device 200 includes holding unit 210 and image forming part 220. Holding unit 210 holds recording media M2 and supplies the media when necessary. Compared to holding unit 120, the receivable amount of recording media is lower in holding unit 210. Holding unit 210 may be configured so as to be attached and detached to and from image forming device 200, or, for example, a door may be provided on image forming device 200 and recording media may be supplied through this door. Image forming part 220 forms images on the supplied recording media M1 or M2. Image forming part 220 is one example of an image forming unit according to an aspect of the present invention. In the present exemplary embodiment, image forming part 220 is an electrophotographic image forming unit that forms images on recording media using toner. Furthermore, image forming part 220 may be either a unit that forms monochromatic images or a unit that forms polychromatic images.
Control device 300 includes a calculation unit, such as a CPU (Central Processing Unit) and a memory, and controls the actions of conveying device 100 and image forming device 200 by executing programs stored in advance. The types of control executed by control device 300 include control of image formation by image forming part 220 and control related to the conveyance of recording media. These types of control are implemented based on operations by a user. The types of control executed by control device 300 related to the conveyance of recording media include control of the timing of transmissions of driving force from electromagnetic clutches 115 and 116 as well as control of the amount of movement of lift 121. For example, control device 300 controls the driving of lift 121 according to the detection results of sensor 135. Specifically, when sensor 135 detects that lever 136 is at a predetermined position when control device 300 is causing lift 121 to ascend, control device 300 suspends the ascension of lift 121 and provides a supply of recording media M1.
The configuration of image forming system 10 of the present exemplary embodiment is as described above. Based on this configuration, image forming system 10 conveys recording media handled by holding unit 120 and forms images on the conveyed recording media using toner. The term “handle” as used here refers to separating a single sheet of recording media from a cluster of recording media. One of the characteristics of image forming system 10 of the present exemplary embodiment is that feed unit 130 engages in vertical motion so that the relative positional relationship between the connection part and feed unit 130 when holding unit 120 is loaded conforms to a predetermined relationship regardless of whether the weight of recording media M1 held in holding unit 120 is heavy or light. Furthermore, the range of vertical motion of feed unit 130 is determined by considering the tolerance of the components of each part.
When feed unit 130 is moved further in the loading direction relative to the state shown in
In holding unit 120, subduction, strain, and tilting are generated according to the weight of the held recording media M1 and the tolerance of the components of each part. Attaching parts 134a, 134b, 134c, and 134d of feed unit 130 function to balance out such instances of subduction and strain. As a result, when cases in which holding unit 120 is subdued (chain double-dashed line) and not subdued (solid line) are compared, although the relative position of feed unit 130 in relation to holding unit 120 is changed, the relative position in relation to the connection part is not changed. Consequently, the nip pressure generated at conveying member 132 and conveying member 112 is maintained without change in both cases.
The exemplary embodiment described above is one example of the present invention. The present invention is not limited to the exemplary embodiment described above and may be implemented with the following modified examples. Moreover, the present invention may also be implemented with an appropriate combination of the following modified examples.
Pins 127e and 127f are fixed to holding unit 120a and are provided so that the axial direction is the vertical direction. Attaching parts 134e and 134f are perforations into which pins 127e and 127f are inserted allowing vertical motion of feed unit 130a. In the present example, feed unit 130a may engage in vertical motion within a predetermined range, or it may be configured separately from holding unit 120a with no restrictions on the range of vertical motion.
The convex and concave shapes formed in the gap between the holding unit and feed unit according to an aspect of the present invention, are not limited to those of the exemplary embodiment described above. For example, the number of comb parts and corresponding concave parts may be greater than or less than the number used in the exemplary embodiment described above. There are no specific limitations on the shape of the convex and concave shapes according to an aspect of the present invention as long as they have nonlinear components capable of preventing the entry of recording media.
The positioning mechanism according to an aspect of the present invention may be realized with a configuration other than one involving pairs of convex parts and concave parts.
Moreover, even when the positioning mechanism according to an aspect of the present invention is configured by pairs of convex parts and concave parts, the configuration is not limited to the example of the exemplary embodiment described above.
In the configuration of
The positioning mechanism of the exemplary embodiment described above has a configuration in which convex parts 111a and 111b are provided on main body 110 while concave parts 131a and 131b are provided on feed unit 130. However, the positioning mechanism according to an aspect of the present invention may have a configuration in which the relationship of the concave parts and the convex parts is reversed to provide concave parts on the main body and convex parts on the feed unit, or it may have a configuration in which concave parts and convex parts are provided on both the main body and the feed unit.
Furthermore, when the positioning mechanism according to an aspect of the present invention is configured by pairs of convex parts and concave parts, the number of those pairs is not limited.
Regarding the first conveying member and the second conveying member according to an aspect of the present invention, it is sufficient if at least one is driven by the drive unit. Consequently, in the exemplary embodiment described above, conveying member 132 may be driven instead of conveying member 112. In this case, the drive unit is provided on the feed unit. Moreover, when the drive unit is provided on the feed unit, the third conveying member is provided on the feed unit and may be driven by the drive unit.
The image forming device according to an aspect of the present invention may be configured such that the above described conveying device 100 and image forming device 200 is a single unit. Moreover, the image forming device according to an aspect of the present invention may be one to which a positioning mechanism or the like is applied to holding unit 210 of image forming device 200. However, the positioning mechanism according to an aspect of the present invention is preferably applied to a holding unit capable of receiving a large amount of recording media rather than a holding unit capable of receiving a low amount of recording media.
The foregoing description of the exemplary embodiments of the present invention has been provided for the purposes of illustration and description. It is not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations will be apparent to practitioners skilled in the art. The exemplary embodiments were chosen and described in order to best explain the principles of the invention and its practical applications, thereby enabling others skilled in the art to understand the invention for various exemplary embodiments and with the various modifications as are suited to the particular use contemplated. It is intended that the scope of the invention be defined by the following claims and their equivalents.
Number | Date | Country | Kind |
---|---|---|---|
2009-234875 | Oct 2009 | JP | national |