1. Field of the Invention
The present invention relates to a conveying device and a printing apparatus including the conveying device.
2. Description of the Related Art
In a known printing apparatus, a sheet that has undergone printing is conveyed while being nipped between a set of discharge rollers (conveying rollers) and a set of spurs (rotating bodies). The spurs each have sharp teeth (edges) and rotate while biting the surface of the sheet.
Such a conveying device is disclosed by Japanese Patent Laid-Open No. 2006-347119. The conveying device includes a spur holder that supports spurs while allowing the rotation of the spurs and that prevents the spurs from moving in a thrust direction (axial direction), whereby the spurs are supported in such a manner as to stand substantially vertically to the sheet.
The conveying device disclosed by Japanese Patent Laid-Open No. 2006-347119 is intended to support each of the spurs as vertically as possible. To allow the spur to rotate smoothly, however, a clearance is necessarily provided between the spur and the spur holder. The spur can take various positions within the clearance. That is, as illustrated in FIG. 8 of Japanese Patent Laid-Open No. 2006-347119, the spur inclines in the horizontal direction to some extent when seen from the downstream side in the direction of sheet conveyance.
In some cases, the sharp teeth of the spur each have an asymmetrical shape, when seen from the downstream side in the direction of sheet conveyance, with only one side thereof having a slope and the opposite side thereof not having a slope. This is because of the easiness in manufacturing a sharp edge of the spur.
If such a spur having asymmetrically shaped teeth is supported by the spur holder disclosed by Japanese Patent Laid-Open No. 2006-347119, marks that are made when the teeth of the spur bite the surface of the sheet may become large depending on the direction of inclination of the spur. Consequently, the damage to the sheet may increase. Such a mechanism will be described in detail in the description of embodiments.
The present invention is based on the recognition of the above problem and provides a conveying device in which the damage to a sheet that is caused by a spur is reduced.
According to an aspect of the present invention, a conveying device includes a rotating member having sharp teeth and configured to rotate while being in contact with an object that is being conveyed, and a holder configured to support the rotating member. When seen from a downstream side in a direction of sheet conveyance, the rotating member is rotatably supported by the holder such that the rotating member is allowed to incline toward one side but is prevented from inclining toward an opposite side. The teeth of the rotating member each have an asymmetrical shape with the one side thereof sloping.
Further features of the present invention will become apparent from the following description of exemplary embodiments with reference to the attached drawings.
A printing apparatus that conveys a sheet and performs printing on the sheet will now be described as an exemplary embodiment of the present invention. The present invention is not limited to the printing apparatus to be described below and is also applicable to a conveying device that conveys any of various objects other than a sheet.
The sheet feeding section 2 includes a tray 4 on which a plurality of sheets P are stacked, a feed roller 3 that feeds one of the stack of sheets P toward the sheet conveying section 8, and a separating roller 5 that faces the feed roller 3 and is made of a highly frictional member. When the feed roller 3 is rotated by a driving force generated by a feed motor (not illustrated), a top one of the sheets P is fed toward the downstream side. The other sheets P lying under the top one are prevented from being fed toward the downstream side by the separating roller 5, whereby the occurrence of double feed is prevented.
The sheet conveying section 8 includes a conveying roller 6, an idler roller 7 that faces the conveying roller 6 and nips the sheet P in combination with the conveying roller 6, and a platen 10 that faces a print head 11. The sheet conveying section 8 further includes a conveying roller 14 provided on the downstream side with respect to the platen 10, and a spur 15 that faces the conveying roller 14 and nips the sheet P in combination with the conveying roller 14. The spur 15 is held by a spur holder 17. The spur holder 17 is fixed to a housing 18 of the printing apparatus 1.
The sheet P is conveyed onto the platen 10 while being nipped between the conveying roller 6 that is rotated by a driving force generated by a conveyance motor (not illustrated) and the idler roller 7 that rotates by following the rotation of the conveying roller 6. Subsequently, printing is performed in which ink is ejected from the print head 11 toward the surface of the sheet P that has been conveyed onto the platen 10. The sheet P having undergone printing is conveyed toward the downstream side, is nipped between the conveying roller 14 and the spur 15, and is discharged from the printing apparatus 1. The conveying roller 14 is rotated by the driving force generated by the conveyance motor (not illustrated), which is shared with the conveying roller 6. The spur 15 rotates by following the rotation of the conveying roller 14.
The printing section 50 includes the print head 11 that is of an inkjet type and ejects ink toward the sheet P, a carriage 12 that carries the print head 11, and a guiding shaft 13 that supports the carriage 12 and extends in a direction orthogonal to the direction of sheet conveyance (a direction perpendicular to the plane of the page of
The spur 15, which is an idler rotating member, includes teeth 15a each made of a metal sheet and having a sharp edge 15d, and a spur body 15b made of resin and integrated with the teeth 15a. The spur body 15b has a hole 15c through which a shaft 19 extends.
The shaft 19 supports the spur 15 such that the spur 15 is rotatable about the shaft 19. That is, the shaft 19 functions as the center of rotation of the spur 15. The shaft 19 itself does not rotate but has elasticity for undergoing elastic deformation. When a sheet P is nipped between the spur 15 and the conveying roller 14, the shaft 19 undergoes elastic deformation as illustrated in
The teeth 15a are provided over the entire circumference of the spur 15 and at a constant pitch. The teeth 15a each have a sharp edge 15d having a needle-like shape.
The edges 15d of the teeth 15a are provided on the first side with respect to a center line c-c of the spur 15. The reason why the edges 15d are offset from the center line c-c toward the side A is as follows.
As the error in the radius of a roller or the like that conveys the sheet P becomes smaller over the entire circumference of the roller or the like, the variation in the length of conveyance of the sheet P is reduced. This also applies to the spur 15. As the error in the radius of the spur 15 from each of the edges 15d to the center of the spur 15 becomes smaller, the variation in the length of conveyance of the sheet P is reduced. To reduce the error in the radius of the spur 15, edging or pressing is performed on the teeth 15a so as to form the edges 15d. In such a processing step, if the edges 15d are formed on the center line c-c, the error in the radius of the spur 15 increases. If the edges 15d are formed at a position that is offset from the center line c-c of the spur 15 toward the side A or toward the side B, the error in the radius of the spur 15 can be reduced. For these reasons, the teeth 15a each have an asymmetrical shape with the edge 15d thereof being offset from the center line c-c toward the side A.
The spur holder 17 fixedly holds the two ends of the shaft 19. The spur holder 17 has two projections 30a and 30b (first contact portions) that come into contact with respective portions (a portion near the upper right edge and a portion near the lower left edge in
The spur holder 17 also has two contact portions 31a and 31b (second contact portions) that come into contact with respective portions (a portion near the upper left edge and a portion near the lower right edge in
As described above, when seen from the downstream side in the direction of sheet conveyance, the spur 15 is rotatably supported by the spur holder 17 in such a manner as to be allowed to incline toward one side (the side B) but to be prevented from significantly inclining toward the opposite side (the side A). The inclination of the spur 15 that is in contact with the first contact portions is substantially vertical to the surface of the sheet P, and the spur 15 does not incline further toward the opposite side (the side A). This is because the inclination of the spur 15 at the contact with the first contact portions is smaller than that at the contact with the second contact portions.
As illustrated in
As illustrated in
In a case where the spur 15 has inclined toward the side A with respect to the sheet P (a case in the rightmost column of the table illustrated in
In view of the above findings, the inclination of the spur 15 at the contact with the projections 30 is set to a smaller value than the inclination of the spur 15 at the contact with the contact portions 31 (hereinafter also referred to as flat portions 31). That is, the spur 15 is rotatably supported by the spur holder 17 in such a manner as to be allowed to incline toward one side but to be prevented from inclining toward the opposite side by using a mechanically biasing structure.
As described above, when seen from the downstream or upstream side in the direction of sheet conveyance, the sharp teeth 15a of the spur 15 each have an asymmetrical shape with one side thereof toward which the spur 15 inclines sloping but with the opposite side thereof not sloping. Such a shape in which only one side of the tooth 15a has been cut obliquely can be formed by obliquely grinding only the one side of the tooth 15a in the edge forming step. Thus, the edges 15d can be formed easily, realizing both a reduction in the manufacturing cost and an increase in the manufacturing accuracy. If both of the two sides of each tooth 15a are ground obliquely, the grinding step needs to be performed twice, reducing the manufacturing efficiency and increasing the manufacturing cost correspondingly.
As described above, the spur 15 as an idler rotating member includes the teeth 15a provided around the circumference thereof at a constant pitch, and the teeth 15a each have the needle-like sharp edge 15d. With the rotation of the spur 15 during the conveyance of the sheet P, a spur mark is formed as a straight dotted line in the surface of the sheet P.
The shape of the idler rotating member is not limited to such a shape. For example, the idler rotating member may have a thin, circular, disc-like shape with a sharp edge extending along the entirety of the virtual circle illustrated by the dotted line in
While the first embodiment concerns a case where the hole 15c has a tapered shape, the present invention is not limited to such a case. The hole 15c may have a constant inside diameter. In that case, however, the hole 15c has an inside diameter that allows the spur 15 to incline to the maximum toward the side B.
The dimensions of the spur 15 and the spur holder 17 do not necessarily satisfy the relationship of X≧Y described above, as long as the inclination of the spur 15 at the contact with the projections 30 is smaller than the inclination of the spur 15 at the contact with the flat portions 31. The center of gravity of the spur 15 may be defined on the side B with respect to the center line c-c so that the spur 15 can easily incline toward the side B.
While the first embodiment concerns a case where the edges 15d are provided on the side A with respect to the center line c-c, the present invention is not limited to such a case. For example, the edges 15d may be provided on the side B with respect to the center line c-c. In such a case, the positions of the projections 30 and the positions of the flat portions 31 can be exchanged so that the spur 15 is prevented from inclining toward the side B.
According to the first embodiment, the spur 15 (a rotating member) is rotatably supported such that, when seen from the downstream or upstream side in the direction of sheet conveyance, the spur 15 is allowed to incline toward one side but is prevented from inclining toward the opposite side. Furthermore, the teeth 15a of the spur 15 each have an asymmetrical shape with a larger inclination on the one side than on the opposite side. Therefore, as described above with reference to
In the interpretation of the present invention, the phrase “to prevent the spur 15 from inclining toward the opposite side” or the like encompasses a case where the spur 15 standing vertically is allowed to incline only slightly toward the opposite side within a range in which the advantageous effect of the present invention is produced. The present invention is intended to provide a mechanically biasing structure that helps the spur easily incline toward a predetermined side. A slight inclination of the spur toward the opposite side during sheet conveyance is acceptable as long as the inclination is smaller than that toward the predetermined side.
In the spur unit 150, one spur holder 17 supports spurs 150a and 150b by using a common shaft 19. Edges 150d of teeth of the spurs 150a and 150b are provided on the side A with respect to the centers of the spurs 150a and 150b, as in the first embodiment. The spur unit 150 may include three or more spurs that are supported by one shaft.
To convey the sheet P with high accuracy, a predetermined pressing force needs to be applied from the spur to the sheet P. If the pressing force from the spur is too large, a noticeable spur mark may be formed in the sheet P. Hence, the spurs 150a and 150b are provided on one shaft 19 so that the area of contact between the sheet P and the edges 150d is increased, whereby a desirable pressing force can be produced. Thus, the size of the spur mark can be reduced while high conveyance accuracy is maintained.
During the conveyance of the sheet P, the spur 150a is prevented from inclining toward the side A by the projection 30a and comes into contact with the spur 150b that is prevented from inclining by the projection 30b, whereby the inclination of the spur 150a toward the side A is further prevented. On the other hand, the spur 150b is prevented from inclining toward the side A by the projection 30b and comes into contact with the spur 150a that is prevented from inclining by the projection 30a, whereby the inclination of the spur 150b toward the side A is further prevented.
According to the second embodiment, the same advantageous effect as in the first embodiment is produced. Furthermore, the spur holder 17 supports the plurality of spurs 150a and 150b (rotating bodies) of the same shape by using the common shaft 19. Therefore, the size of the spur mark can be reduced while high conveyance accuracy is maintained.
Spur units 150 each have the same configuration as the spur unit 150 according to the second embodiment. That is, the edges 150d are provided on the side A with respect to the center line c-c, and the spur unit 150 is prevented from inclining toward the side A by the projections 30a and 30b. Therefore, the spur unit 150 can easily incline toward the side B.
Spur units 151 each have teeth 151d provided on the side B with respect to the center line c-c, and is prevented from inclining toward the side B by projections 200a and 200b. Therefore, the spur unit 151 can easily incline toward the side A.
If all of the plurality of spur units are configured to incline toward the side B, the skew of the sheet P during the sheet conveyance may be promoted. Hence, to avoid the skew of the sheet P, at least some of the spur units are configured to incline toward the opposite side, that is, the direction of inclination of the spur units is not unified. For example, as illustrated in
The present invention is not limited to the above cases. A plurality of spurs, instead of spur units, may be arranged in a line in the axial direction, with the direction of inclination of the spurs being changed alternately.
According to the third embodiment, the same advantageous effect as in the first embodiment is produced. Furthermore, a plurality of spurs are arranged in a line with the direction of inclination thereof being varied. Therefore, the degree of skew of the sheet P during sheet conveyance is reduced.
While the present invention has been described with reference to exemplary embodiments, it is to be understood that the invention is not limited to the disclosed exemplary embodiments. The scope of the following claims is to be accorded the broadest interpretation so as to encompass all such modifications and equivalent structures and functions.
This application claims the benefit of Japanese Patent Application No. 2014-003878, filed Jan. 14, 2014, which is hereby incorporated by reference herein in its entirety.
Number | Date | Country | Kind |
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2014-003878 | Jan 2014 | JP | national |
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Number | Date | Country | |
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20150197081 A1 | Jul 2015 | US |