This application claims priority to German Patent Application No. DE 10 2021 003 639.5, filed on Jul. 14, 2021 with the German Patent and Trademark Office. The contents of the aforesaid Patent Application are incorporated herein for all purposes.
This background section is provided for the purpose of generally describing the context of the disclosure. Work of the presently named inventor(s), to the extent the work is described in this background section, as well as aspects of the description that may not otherwise qualify as prior art at the time of filing, are neither expressly nor impliedly admitted as prior art against the present disclosure.
The disclosure relates to a conveying device, in particular in the form of a compressor, consisting of at least one housing and a separating element arranged movably in the housing and separating two fluid regions in the housing from each other.
WO 2013/079222 A2 discloses a conveying device for improving the energy efficiency in hydraulic systems, having an actuator which in one operating state operates as a consumer of hydraulic energy and in another operating state operates as a producer of hydraulic energy, and having a hydraulic accumulator which in the one operating state of the actuator can be charged by said actuator for energy storage and in the other operating state can be discharged for delivering energy to the actuator. A discontinuously adjustable hydropneumatic piston accumulator, in which a plurality of pressure chambers are formed that are adjacent to differently sized effective areas on the fluid side of the accumulator piston, serves as the hydraulic accumulator. In addition, an actuating arrangement is provided which, depending on the respective pressure levels prevailing on the gas side of the piston accumulator and at the actuator, connects a selected pressure chamber or a plurality of selected pressure chambers of the piston accumulator to the actuator.
This results in the possibility of delivering energy independently of the precharge pressure on the gas side of the accumulator and independently of the respective load pressure because, by selecting an effective area of suitable size, the respective desired pressure level at the accumulator can be used for charging or discharging. This enables optimum energy conversion in all operating states. The known multi-piston arrangement for the piston accumulator requires seals, such as metallic piston rings or rubbery-elastic plastic seals, to seal the individual piston chambers against each other. Due to the high forces and pressures which occur during operation, it is usually also necessary to additionally use lubricants to keep the friction forces as low as possible so as thus to reduce wear and create a seal that is as leak-free as possible. Nevertheless, leaks cannot be avoided and friction causes wear on both the individual pistons and the associated sealing material. Although these wear particles are usually small, they nevertheless lead to contamination of the gases or liquids to be conveyed, some of which can also be of high purity, which can then in turn only be remedied by very elaborate filtering measures in the fluid flow. Insofar as heat is introduced on the gas side of the conveying device with a predefinable enclosed gas quantity due to friction during operation of the conveying device, the excess heat can be dissipated from the housing of the conveying device via the quantities of liquid passing through on the fluid side so that there is no additional damaging effect due to undesirable input of heat into the conveying device.
A need exists to provide an improved conveying device which also enables compressor operation with gases such as hydrogen.
The need is addressed by the subject matter of the independent claim(s). Embodiments of the invention are described in the dependent claims, the following description, and the drawings.
The details of one or more embodiments are set forth in the accompanying drawings and the description below. Other features will be apparent from the description, drawings, and from the claims.
In the following description of embodiments of the invention, specific details are described in order to provide a thorough understanding of the invention. However, it will be apparent to one of ordinary skill in the art that the invention may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the instant description.
Since in some embodiments, the separating element is formed of a separating bellows with individual bellows folds, a mechanical actuating device is provided for controlling a movement of the separating bellows, and the heat generated by means of the actuating device via the movement of the separating bellows can be at least partially dissipated from the housing by means of a cooling device, this ensures in any case that no more leakages can occur. The separating bellows with its individual bellows folds creates a media-tight, in particular also gas-tight, separation between the two fluid regions in the housing so that any particles entering also cannot be unintentionally exchanged between the fluid regions. In this respect, the separating bellows can be described as media-tight so that the conveying device can also be used as a compressor for gases, such as hydrogen gas.
If the separating bellows or bellows is extended, the volume of the one fluid region is increased and the fluid to be conveyed flows into the one fluid region, whereas the volume of the other fluid region inevitably decreases at the same time. Conversely, on contracting the separating bellows, the volume of the other fluid region increases while the one fluid region simultaneously decreases, and the conveying volume previously taken up in this one fluid region in the intake stroke is discharged from the conveying device in the course of a single delivery stroke under the pressure effect of the contracting separating bellows. The separating bellows is for example extended by the conveying volume flowing in on the inlet side of the housing with predefinable pressure from a fluidic supply circuit to which the conveying device is connected in a fluid-conducting manner.
The separating bellows is contracted, on the other hand, under the action of a mechanical actuating device which controls the separating bellows in such a manner that the fluid volume previously taken up in the one fluid region is expelled under pressure from the housing into the fluidic supply circuit, with the supply of downstream fluid towards the one fluid region being prevented.
However, there is also the possibility of coupling the separating bellows to the mechanical actuating device in such a manner that it exclusively or at least predominantly causes both the extending and contracting movement for the separating bellows. Due to the mechanical actuating device, movement processes for movement of the separating bellows can be initiated therein in rapid succession; in contrast to the prior art in which more or less large quantities of liquid always have to first control a piston drive for conveying the fluid, which quantities of liquid always have to first be brought in or out, in relation to the housing, with the movable pistons. In this way, the conveying device can be used for transporting flowable fluids in associated supply circuits. Thus, in addition to pure liquids, it is also possible to transport gases or gas/liquid mixtures.
In recent times, the use of hydrogen as an energy source has thus become increasingly important. To keep the volume of hydrogen to be conveyed low, it can be useful not only to convey the hydrogen in a connected supply circuit but also to compress or condense it to higher pressure levels during a conveying step. In this way, the volume to be conveyed can be reduced and hydrogen can be made available at high pressure for the targeted later use.
However, similar to other gases too, condensing hydrogen results in a significant rise in temperature which, on the one hand, counteracts the targeted compression due to the associated expansion of the gas and, on the other hand, this unwanted input of heat can impair the function of or even damage the mechanical components of the conveying device which may include any remaining, necessary sealing systems.
In any case, the separating bellows, for example made of stainless steel, is suitable as a reliable media-separating device to prevent undesirable particulate contamination, in particular arising from the mechanical actuating device, from reaching the gas side of the conveying device. In particular when the hydrogen is used in the course of fuel cell operation, there must be no particulate contamination in the gas flow. Furthermore, the stainless-steel separating bellows is suitable to effectively counteract any embrittlement caused by the possibly very cold hydrogen gas. This thus has no equivalent in prior art.
In some embodiments, it is provided that the actuating device comprises a drivable actuating rod which at least partially passes through the housing and can be brought into contact with a bellows base of the separating bellows for controlling a movement of the separating bellows. The actuating rod of the actuating device can be hydraulically controlled, for example by using a hydraulic working cylinder or, if necessary, by engaging a suitable intermediate gear, by means of an electric motor which can be operated in both directions. The actuating rod can be designed to be solid and is capable of transmitting high actuating forces to the separating bellows to be moved.
In some embodiments, it is provided that the bellows base of the separating bellows can be controlled on its side opposing the actuating rod by a fluid pressure which, penetrating the one fluid region, results in the separating bellows being extended and to the actuating rod, which is kept at least partially free of forces in this respect, being moved back. In this way, the separating bellows can be controlled by the pressure medium to be conveyed for an extending or filling procedure, whereas the actuating rod acting pressure-actively on the opposing side for a delivery stroke causes the bellows to contract in a volume-reducing manner while reducing the volume in the one fluid region of the housing. The actuating processes to this effect take place one after the other in alternating sequence, it being possible to move the separating bellows from the intake stroke to the delivery stroke and back again in rapid succession. In particular with a working gas to be transported, such as hydrogen gas, high compression ratios can then be achieved via the conveying device by means of the separating bellows, so that to this extent the conveying device can also be operated as a compressor with conveying function.
In some embodiments, it is provided that the fluid volume enclosed in the other fluid region remains the same or substantially the same when the separating bellows are extended by moving the actuating rod back out of this other fluid region in order to prevent disruptions in operation when the bellows is expanded. As the bellows is expanded, a volume of air is displaced In the other fluid region, the actuating rod retracting to the same extent that the bellows is expanded and at the same time partially extending out of the housing of the conveying device so that additional free volume is created in the other fluid region, into which the separating bellows can displace air, so that unrestricted operation is enabled, despite the enclosed volume of air in the further fluid region of the conveying device.
In some embodiments, it is provided that a bellows retainer is arranged inside the housing in such a manner that, with the bellows base bearing on the bellows retainer, the bellows folds, for example abutting against each other are stacked in a receiving space between the bellows retainer and the housing. As the separating bellows with its bellows folds is susceptible to buckling and bulging stresses, secure fold guidance is achieved in this way via the receiving space and, in particular, it is ensured that in the contracted state of the separating bellows the individual folds cannot buckle or bulge until they are abutting against each other. Furthermore, in this manner a space-saving receptacle for the bellows folds is achieved in the housing of the conveying device. If the separating bellows with its bellows folds is completely stacked in the receiving space, the bellows base lies flat on the bellows retainer at least on the inside and facing towards the bellows retainer, at least in a circular edge region, so that a secure, buckling-resistant support is also achieved in this respect and the free, changing fluid volume for the one fluid region of the conveying device is zero or almost zero on the maximum delivery stroke.
If the separating bellows extends during an intake stroke, the bellows base can rest on its one free end face on the free end-face-side end of the actuating rod which in this respect ensures that the bellows folds cannot be undesirably overexpanded, which could otherwise lead to the bellows becoming unusable.
At least one fluid line which opens into the one fluid region is for example arranged in the bellows retainer. The intake stroke for the fluid volume to be conveyed as well as the discharge or delivery stroke for this volume from the one fluid region of the conveying device takes place via the respective fluid line.
A proximity sensor, for example in the form of a proximity switch, is for example provided in the bellows retainer for monitoring the position of the separating bellows, which sensor, when actuated, can control the expansion movement of the actuating rod so that the separating bellows again performs an extension movement under fluidic control.
In some embodiments, it is provided that the housing has parts of the cooling device on the outer circumference or these are an integral part of the housing. The parts of the cooling device consist substantially of a fluid guide for the cooling medium or a receiving option for this purpose on the circumference of the housing of the conveying device. Thus, the parts of the cooling device mentioned can consist of a cooling coil which is placed around the outer circumference of the housing and through which cold cooling medium coming from a central cooling supply can be introduced on the input side for cooling and the cooling medium heated by the operation of the conveying device can be discharged on the output side to the central cooling supply point.
In some embodiments, it is provided that the cooling device has a cooling chamber through which a cooling medium flows, which cooling chamber arranged concentrically at least partially encompasses the housing on the outer circumference. Beneficially, it is further provided that the cooling chamber is bounded by the housing and an additional housing part which together with the housing constitutes a tradeable structural unit. Alternatively, a plurality of individual cooling chambers can also be arranged on the outer circumference on the housing of the conveying device, or the housing is provided with cooling fins which are for example blown at from the outside via a fan device for the purpose of heat dissipation from the housing. In addition, to implement a cooling device, it is also possible to install cooling ducts directly in the housing of the conveying device through which cooling ducts a cooling medium can correspondingly flow from the cooling supply.
The conveying device according to the invention is explained in greater detail below with reference to drawings. The drawings show in principle and not to scale. Specific references to components, process steps, and other elements are not intended to be limiting. Further, it is understood that like parts bear the same or similar reference numerals when referring to alternate FIGS.
The conveying device shown in
The separating bellows 18 has, in the usual manner, a plurality of individual, interconnected bellows folds 20 which, according to the embodiment shown in
According to the embodiment shown in
As can further be seen from
As the diagram according to
If fluid under pressure is now introduced, with the check valve 46 open, into the one fluid region 14 via the inlet 50 and the associated fluid line 42 shown, the bellows base 24 is pressurised to this extent and performs an extension movement during which the individual bellows folds 20 are pulled apart. In this respect, the bellows base 24 moves from right to left, viewed in the direction of
According to the embodiment shown in
To return the separating bellows 18 to its initial or home position shown in
In an embodiment not shown, there is also the option of firmly connecting the actuating rod 32 directly to the bellows base 24 and having both the intake stroke and the delivery stroke performed by the actuating rod 32 as part of the mechanical actuating device. As can further be seen from
The outer wall of the cylindrical housing has a circumferential wall recess 70 which is overlapped on the outer circumference by a thin-walled cylindrical housing part 72 which is part of a housing pot that is screwed on the base side to the housing base 12 by means of a screw connection 74. Furthermore, the housing part 72 protrudes beyond the wall recess 70 on both sides and in the region of this overhang a further fourth recess 76 is present in each case in the wall of the housing 10 which recess serves to receive a ring seal, not shown, and which in this respect then seals off a cooling chamber 78 from the environment, which cooling chamber is bounded in this respect by the housing 10 and the housing part 72. This cooling chamber 78 is part of a cooling unit denoted as a whole by 40, as shown in greater detail in
Viewed in the direction of
The submersible pump 86 is driven by an electric motor 92 and the submersible pump 86 in operation conveys a cooling medium in the direction of the arrows as part of the cooling circuit 82 via a flow line to the consumer, here in the form of the cooling chamber 78 for the conveying device.
Conventional coolants can be used as the cooling medium; in this specific case, a water-glycol mixture is used. The heat of compression generated by the conveying device, particularly in the context of its compressor characteristic, is introduced into the cooling chamber 78 containing the cooling medium via the interior of the separating bellows 18 and the housing 10. In the process, it is heated and returned to the tank 84 via a return line 94 and a heat exchanger 96 or 98. The heat exchanger may be a plate-type heat exchanger 96, in which heat exchange to the cooling medium takes place by means of a liquid cooling medium, or a finned cooler 98 which is cooled by cooling air by means of a motor-operated fan 100. The cooling device 40 shown in
It is still within the scope of the invention to replace the cooling chamber 78 shown with a cooling coil which is routed around the housing 10 of the conveying device on the outer circumference. In this respect, the connection points 80 then form the fluid inlet and fluid outlet, respectively, of the coil for cooling media guidance. The cooling chamber 78 which runs around the housing 10 like a jacket can also be subdivided into subsegments, or cooling ducts to be supplied accordingly are introduced into the housing 10 itself (not shown).
The invention has been described in the preceding using various exemplary embodiments. Other variations to the disclosed embodiments may be understood and effected by those skilled in the art in practicing the claimed invention, from a study of the drawings, the disclosure, and the appended claims. In the claims, the word “comprising” does not exclude other elements or steps, and the indefinite article “a” or “an” does not exclude a plurality. A single processor, module, device, or other unit or device may fulfill the functions of several items recited in the claims.
The term “exemplary” used throughout the specification means “serving as an example, instance, or exemplification” and does not mean “preferred” or “having advantages” over other embodiments. The terms “in particular” and “particularly” used throughout the specification means “for example” or “for instance”.
The mere fact that certain measures are recited in mutually different dependent claims or embodiments does not indicate that a combination of these measures cannot be used to advantage. Any reference signs in the claims should not be construed as limiting the scope.
Number | Date | Country | Kind |
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10 2021 003 639.5 | Jul 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/068669 | 7/6/2022 | WO |