The disclosure relates to the technical field of handling manipulators, and in particular to a conveying manipulator for machining precision parts.
With a development of automation technology, there are more and more kinds of manipulators, and different manipulators have different specific structures according to application scenarios.
For example, there are a conveying manipulator for machining precision parts disclosed in a Chinese patent with a publication number of CN209682168U and a precision positioning conveying manipulator for machining precision parts disclosed in a Chinese patent with a publication number of CN206029864U.
Although the above two kinds of manipulators have different structures, the manipulators also have same conveying characteristics. The above two kinds of manipulators change spatial positions of conveyed objects by changing X-axes, Y-axes and Z-axes of the manipulators during conveying processes.
In this way, if there is no obstacle between conveying starting points of the conveyed objects, the starting points are on a same horizontal plane and the manipulators are used, and the X-axes and the Y-axes of the manipulators are still needed to be changed to change the spatial positions of the conveyed objects, so the conveyed objects may not be conveyed linearly.
Based on this, the disclosure designs a conveying manipulator for machining precision parts to solve the above problem.
An objective of the disclosure is to provide a conveying manipulator for machining precision parts, so as to solve a problem that if there is no obstacle between conveying starting points of conveyed objects, the starting points are on a same horizontal plane and manipulators proposed in a background art are used, X-axes and Y-axes of the manipulators are still needed to be changed to change spatial positions of the conveyed objects, so the conveyed objects may not be conveyed linearly.
In order to achieve the above objective, the disclosure provides a following technical scheme: a conveying manipulator for machining precision parts, including two machining tables with tabletops on a same horizontal plane for placing parts to be machined, a mechanical arm assembly for conveying the parts, and a mounting bracket for mounting the mechanical arm assembly, where the mechanical arm assembly includes a mechanical arm a for conveying the parts and a mechanical arm b for assisting the mechanical arm a to jointly convey the parts, and the mechanical arm a includes a conveyor belt and an arm frame assembly.
The conveyor belt is used for clamping and conveying the parts, and the arm frame assembly includes an upper arm frame and a lower arm frame for mounting, limit rollers for limiting position of the conveyor belt, driving rollers for driving the conveyor belt, and a driving assembly for driving the driving rollers.
The mechanical arm b has same structures as structures of the mechanical arm a except for an absence of same assembly as the driving assembly in the structures of the mechanical arm b. The mechanical arm a and the mechanical arm b are symmetrically arranged in a clamping cavity of two vertical plates in a width direction of the mechanical arm a.
Optionally, the mounting bracket includes a horizontally placed square plate; a bottom surface of the square plate is fixedly provided with electrically driven track wheels, where bottoms of the track wheels are provided with guide rails; a top surface of the square plate is fixedly provided with the two vertical plates symmetrically arranged in the width direction of the mechanical arm a, where a sliding rod and a bidirectional screw rod parallel to a length direction of the mechanical arm a are installed between the two vertical plates; and a motor a for driving the bidirectional screw rod is also fixedly installed on the top surface of the square plate.
Optionally, both ends of each of the sliding rod and the bidirectional screw rod are respectively installed on plate bodies of the two vertical plates through bearing seats, and a rear end of an output end of the motor a is connected with an end of the bidirectional screw rod through a coupling close to the motor through a coupling.
Optionally, ends of the conveyor belt are connected to form a closed loop, and a belt surface of the conveyor belt is perpendicular to the top surface of the square plate, and side walls of a cavity of the closed loop in a middle section of the conveyor belt are provided with reinforcing ribs a, and side walls of a cavity of the closed loop at an upper end and a lower end of the conveyor belt are provided with reinforcing ribs b.
Optionally, the upper arm frame is a strip plate; a side of the upper arm frame is uniformly provided with limit roller mounting holes a penetrating upper and lower surfaces of the upper arm frame, and an end of the upper arm frame is provided with gear carrier mounting holes a and a motor shaft mounting hole, ends of the upper arm frame are provided with driving roller mounting holes a, the gear carrier mounting holes a, the motor shaft mounting hole, and the driving roller mounting holes a are all penetrating the upper and lower surfaces of the upper arm frame, and a bottom wall of one of the ends of the upper arm frame is also provided with mounting posts a.
Optionally, the lower arm frame is a strip plate; a side of the lower arm frame is uniformly provided with limit roller mounting holes b penetrating upper and lower surfaces of the lower arm frame, an end of the lower arm frame is provided with gear carrier mounting holes b, ends of the lower arm frame are provided with driving roller mounting holes b, the gear carrier mounting holes b and the driving roller mounting holes b are penetrating the upper and lower surfaces of the lower arm frame, a bottom wall of one of the ends of the lower arm frame is also provided with mounting posts b, a plate body of the lower arm frame is also provided with a reserved hole for threading electric wires, and a bottom wall of a middle section of the lower arm frame is provided with a slider a and a slider b arranged symmetrically; the slider a is provided with a threaded hole penetrating two side walls of the slider a in the width direction of the mechanical arm a, where the threaded hole is screwed with the bidirectional screw rod; and the slider b is provided with a through hole penetrating two side walls of the slider b in the width direction of the mechanical arm a, where the through hole is sliding sleeved on a rod body of the sliding rod.
Optionally, each of the limit rollers includes a cylindrical roller shaft a, and two roller bodies a symmetrically arranged up and down are fixedly arranged on a shaft body of the roller shaft a, and the roller bodies a and the roller shaft a are coaxially arranged; a top end of the roller shaft a is inserted into a cavity of one of the limit roller mounting holes a, and a bottom end of the roller shaft a is inserted into a cavity of one of the limit roller mounting holes b.
Optionally, each of the driving rollers includes a cylindrical roller shaft b, where a top end of the roller shaft b is arranged in a cavity of one of the driving roller mounting holes a, and a bottom end of the roller shaft b is arranged in a cavity of one of the driving roller mounting holes b; a gear a is fixedly installed in a middle section of a shaft body of the roller shaft b, two roller bodies b symmetrically arranged up and down are also fixedly installed on a shaft body of the gear a, and the gear a is sandwiched between the two roller bodies b, and the roller shaft b, the gear a and the roller bodies b are coaxially arranged.
Optionally, the driving assembly include a gear carrier a, a gear carrier b, a gear carrier c, a mounting pad and a motor b.
The gear carrier a includes a cylindrical first rod body and a first gear fixedly installed in a middle section of the first rod body, where the first rod body of the gear carrier a and the first gear are coaxially arranged, and the first gear is meshed with the gear a; and a top end of the first rod body of the gear carrier a is arranged in a cavity of one of the gear carrier mounting holes a, and a bottom end of the first rod body in the gear carrier a is arranged in a cavity of one of the gear carrier mounting holes b.
The gear carrier b includes a second cylindrical rod body and a second middle gear and a second upper gear fixedly installed at a middle section and an upper section of the second rod body respectively, where the second rod body of the gear carrier b and the second middle gear and the second upper gear are coaxially arranged, and the second middle gear installed at the middle section of the second rod body in the gear carrier b is meshed with the gear in the gear carrier a; and a top end of the second rod body in the gear carrier b is arranged in a cavity of one of the gear carrier mounting holes a, and a bottom end of the rod body in the gear carrier b is arranged in a cavity of one of the gear carrier mounting holes b.
The gear carrier c includes a cylindrical third rod body and a third gear fixedly installed in a middle section of the third rod body, where the third rod body and the third gear in the gear carrier c are coaxially arranged, the third gear in the gear carrier c is meshed with the second upper gear installed on the upper section of the second rod body in the gear carrier b, and a top end of the third rod body in the gear carrier c is arranged in a cavity of one of the gear carrier mounting holes a.
The mounting pad is an oval plate body arranged horizontally, where a middle section of the mounting pad is provided with a shaft hole for mounting the gear carrier c, and a bottom end of the third rod body in the gear carrier c is arranged in the shaft hole, and both ends of the mounting pad are provided with first mounting holes for fixing the mounting pad, and each of the first mounting holes is aligned with corresponding one of the mounting posts a respectively.
The motor b includes a motor for driving and a gear fixedly installed at an end of a rotor of the motor, where the rotor in the motor b and the gear installed at the end of the rotor end in the motor b are coaxially arranged, and the gear is meshed with the third gear in the gear carrier c; and a top end of the end of the rotor in the motor b is arranged in a cavity of the motor shaft mounting hole, and a bottom of the motor b is provided with second mounting holes for fixing the motor b, where each of the first mounting holes is aligned with corresponding one of the mounting posts a respectively.
Compared with the prior art, the embodiment has advantages that the mechanical arm a and the mechanical arm b are symmetrically arranged, and the mechanical arm a and the mechanical arm b may be driven to be close to each other by the motor, so as to clamp objects, and the clamped objects may be conveyed linearly under a cooperative operation of the mechanical arm a and the mechanical arm b, thus overcoming a defect mentioned in the background art that the conveyed objects may not be conveyed linearly.
Of course, there is no need for any product implementing the disclosure to achieve all the advantages mentioned above at the same time.
In order to explain technical schemes of embodiments of the disclosure more clearly, drawings needed for an embodiment description may be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the disclosure. For ordinary people in the field, other drawings may be obtained according to these drawings without a creative work.
In the following, technical schemes in embodiments of the disclosure may be clearly and completely described with reference to attached drawings. Obviously, the described embodiments are only a part of the embodiments of the disclosure, but not all embodiments. Based on the embodiments in the disclosure, all other embodiments obtained by ordinary technicians in the field without a creative work belong to a protection scope of the disclosure.
With reference to
Two machining tables 007 for placing parts to be machined, where tabletops of the two machining tables 007 are on a same horizontal plane, and there is no obstacle in a space between the two machining tables 007, so as to avoid hindering equipment according to the disclosure from conveying.
A mechanical arm assembly 1 for conveying parts, including a mechanical arm all and a mechanical arm b12, where the mechanical arm all and the mechanical arm b12 clamp a part to be conveyed from both sides, and change a position of the part through mechanical movements of the mechanical arm all and the mechanical arm b12 themselves.
A mounting bracket for mounting the mechanical arm assembly 1 and used for controlling the mechanical arm all and the mechanical arm b12 to perform clamping or releasing actions. Additionally, the mounting bracket may also drive the mechanical arm assembly 1 to perform a directional linear displacement.
Further, the mounting bracket for mounting the mechanical arm assembly 1 includes a square plate 001, two vertical plates 002, a sliding rod 003, a bidirectional screw rod 004, a motor a005, four track wheels and two guide rails.
The square plate 001 is placed horizontally, is kept horizontal with a ground, and is used as a trunk of the mounting bracket to connect other parts of the mounting bracket.
The two vertical plates 002 are symmetrically arranged in a width direction of the mechanical arm all, and are fixedly installed on a top surface of the square plate 001, and a front wall, a rear wall, a left wall and a right wall of each of the vertical plates 002 are all perpendicular to the top surface of the square plate 001; a plate body of each of the vertical plates 002 is provided with mounting holes penetrating through the front wall and the rear wall of each of the vertical plates 002, and bearing seats are fixedly installed in the mounting holes, and the sliding rod 003 and the bidirectional screw rod 004 are installed on the two vertical plates 002 through the bearing seats.
Both ends of each of the sliding rod 003 and the bidirectional screw rod 004 are respectively installed on the two vertical plates 002 through the bearing seats, and the sliding rod 003 and the bidirectional screw rod 004 are arranged parallel to a length direction of the mechanical arm all. An end of the bidirectional screw rod 004 close to the motor passes through a shaft cavity of a bearing seat installed on one of the vertical plates 002 where the rear end is located, and is placed behind this one of the vertical plates 002. The sliding rod 003 and the bidirectional screw rod 004 jointly support the mechanical arm assembly 1.
The motor a005 is fixedly installed on the top surface of the square plate 001 and placed behind the bidirectional screw rod 004. An output end of the motor a005 (an external end of a rotor of the motor a005) is connected with the end of the bidirectional screw rod 004 close to the motor through a coupling, and a forward and reverse rotation of bidirectional screw rod 004 is controlled through a forward and reverse rotation of the motor a005.
The four track wheels are fixedly installed on a bottom surface of the square plate 001 in a rectangular array, where the track wheels are track wheels with electric drive devices in the market. Both guide rails are straight rails, and are laid on the ground in a front-back parallel manner. The four track wheels are grouped in pairs and divided into two groups, and the two groups of track wheels are respectively arranged on the two guide rails, and the track wheels are driven by the electric drive devices to run along the guide rails.
With Reference to
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With Reference to
Further, one plate body on one side of the upper arm frame 210 is uniformly provided with limit roller mounting holes a201a penetrating upper and lower surfaces of the upper arm frame 210, and one plate body on one side of the lower arm frame 220 is uniformly provided with limit roller mounting holes b201b penetrating upper and lower surfaces of the lower arm frame 220. The limit roller mounting holes a201a and the limit roller mounting holes b201b are located on the same side of the upper arm frame 210 and the lower arm frame 220, and are aligned with each other for limiting the limit rollers 230.
Further, a left end and a right end of the upper arm frame 210 are respectively provided with a driving roller mounting hole a202a penetrating the upper and lower surfaces of the upper arm frame 210, and a left end and a right end of the lower arm frame 220 are respectively provided with a driving roller mounting hole b202b penetrating the upper and lower surfaces of the upper arm frame 220. The driving roller mounting holes a202a and the driving roller mounting holes b202b are aligned with each other for limiting the driving rollers 240.
Further, the left end of the upper arm frame 210 is provided with three gear carrier mounting holes a203a arranged in a straight line and penetrating the upper and lower surfaces of the upper arm frame 210, and the three gear carrier mounting holes a203a are all located to right of a driving roller mounting hole a202a provided at the left end of the upper arm frame 210.
Further, a motor shaft mounting hole 204 penetrating the upper and lower surfaces of the upper arm frame 210 is arranged on a right side of a rightmost gear carrier mounting hole a203a among the three gear carrier mounting holes a203a, and the motor shaft mounting hole 204 communicates with the rightmost gear carrier mounting hole a203a.
Further, a cylindrical mounting post a205a is respectively arranged at a front side and a rear side of the rightmost gear carrier mounting hole a203a among the three gear carrier mounting holes a203a, and a top surface of the mounting post a205a is fixedly connected with a bottom surface of the upper arm frame 210. A front side and a rear side of the rightmost gear carrier mounting hole a203a are respectively provided with a threaded hole penetrating a top surface of the upper arm frame 210, and the threaded hole also penetrates a bottom surface of the mounting post a205a.
Further, a left end of the lower arm frame 220 is provided with two gear carrier mounting holes b203b symmetrically arranged in the length direction of the mechanical arm all and penetrating the upper and lower surfaces of the lower arm frame 220, and the two gear carrier mounting holes b203b are both located to right of a driving roller mounting hole b202b provided at the left end of the lower arm frame 220.
Further, among the two gear carrier mounting holes b203b, a left gear frame mounting hole b203b is aligned with a leftmost gear carrier mounting hole a203a, and the right gear frame mounting hole b203b is aligned with a middle gear carrier mounting hole a203a.
Further, among the two gear carrier mounting holes b203b, four mounting posts b205b distributed in a rectangular array are arranged to right of the right gear frame mounting hole b203b, and bottom surfaces of the mounting posts b205b are fixedly connected with the top surface of the lower arm frame 220. Four threaded holes distributed in a rectangular array and penetrating the bottom surface of the lower arm frame 220 are arranged on the right of the right gear frame mounting hole b203b, and the threaded holes also penetrate the top surfaces of the mounting posts b205b.
Additionally, the plate body of the lower arm frame 220 is also provided with a reserved hole 206 for threading electric wires, so that external electric wires may pass through the reserved hole 206 to connect with the driving assembly 250.
Further, a bottom wall of a middle section of the lower arm frame 220 is provided with a slider a221 and a slider b222 which are symmetrically arranged in the length direction of the mechanical arm all. The slider a221 is provided with a threaded hole penetrating two side walls of the slider a221 in the width direction of the mechanical arm all, where the threaded hole is screwed with the bidirectional screw rod 004. The slider b222 is provided with a through hole penetrating two side walls of the slider b222 in the width direction of the mechanical arm all, where the through hole is slidably sleeved on a rod body of the sliding rod 003. The lower arm frame 220 is driven to slide back and forth along the rod body of the sliding rod 003 through the forward and reverse rotation of the bidirectional screw rod 004.
With Reference to
Additionally, two roller bodies a232 symmetrically arranged up and down are fixedly arranged on a shaft body of the roller shaft a231, and the roller bodies a232 and the roller shaft a231 are coaxially arranged, and roller surfaces of the roller bodies a232 are in rolling contact with a side wall of a cavity of the closed loop of the conveyor belt 100, so as to prevent the conveyor belt 100 from sinking into a clamping cavity formed by the upper arm frame 210 and the lower arm frame 220.
With Reference to
Additionally, a gear a242 is fixedly installed in a middle section of the shaft body of the roller shaft b241, and two roller bodies b243 symmetrically arranged up and down are also fixedly installed on the shaft body of the roller shaft b241. The gear a242 is sandwiched between the two roller bodies b243, and the roller shaft b241, the gear a242 and the roller bodies b243 are coaxially arranged, and roller surfaces of the roller bodies b243 are in a driving contact with side walls of a cavity of the closed loop of the conveyor belt 100 for obtaining the conveyor belt 100 for a conveying movement.
With Reference to
Further, the gear carrier a251 includes a cylindrical first rod body and a first gear fixedly installed in a middle section of the first rod body. The first rod body in the gear carrier a251 and the first gear installed on the first rod body are coaxially arranged, and the first gear in the gear carrier a251 meshes with the gear a242.
Additionally, an upper end and a lower end of the rod body in the gear carrier a251 are respectively provided with a bearing 006. A bearing 006 installed at the upper end of the first rod body in the gear carrier a251 is mounted in a cavity of the leftmost gear carrier mounting hole a203a, so that the upper end of the first rod body in the gear carrier a251 may rotate in the cavity of the gear carrier mounting hole a203a. A bearing 006 installed at the lower end of the first rod body in the gear carrier a251 is installed in the cavity of the left gear frame mounting hole b203b, so that the lower end of the first rod body in the gear carrier a251 may rotate in a cavity of the gear carrier mounting hole b203b.
Further, the gear carrier b252 includes a cylindrical second rod body and a second middle gear and a second upper gear fixedly installed at a middle section and an upper section of the second rod body respectively. The second rod body in the gear carrier b252 and the second middle gear and the second upper gear installed on the second rod body are coaxially arranged, and the second middle gear installed at the middle section of the second rod body in the gear carrier b252 meshes with the first gear in the gear carrier a251.
Additionally, an upper end and a lower end of the rod body in the gear carrier b252 are respectively provided with a bearing 006. A bearing 006 installed at the upper end of the second rod body in the gear carrier b252 is installed in a cavity of the middle gear carrier mounting hole a203a, so that the upper end of the second rod body in the gear carrier b252 may rotate in the cavity of the gear carrier mounting hole a203a. A bearing 006 installed at the lower end of the second rod body in the gear carrier b252 is installed in a cavity of the right gear frame mounting hole b203b, so that the lower end of the rod body in the gear carrier b252 may rotate in the cavity of the gear carrier mounting hole b203b.
Further, the gear carrier c253 includes a cylindrical third rod body and a third gear fixedly installed in a middle section of the third rod body. The third rod body in the gear carrier c253 and the third gear installed on the third rod body are arranged coaxially, and the third gear in the gear carrier c253 meshes with the second upper gear installed on the upper section of the second rod body in the gear carrier b252.
Additionally, an upper end and a lower end of the third rod body in the gear carrier c253 are respectively provided with a bearing 006. A bearing 006 installed at the upper end of the third rod body in the gear carrier c253 is installed in a cavity of the rightmost gear carrier mounting hole a203a, so that the upper end of the third rod body in the gear carrier c253 may rotate in the cavity of the gear carrier mounting hole a203a.
Further, the mounting pad 254 is an oval plate body arranged horizontally, and a middle section of the mounting pad 254 is provided with an axial hole, and a bearing 006 installed at the lower end of the third rod body in the gear carrier c253 is installed in a cavity of the axial hole, so that the lower end of the third rod body in the gear carrier c253 may rotate in the cavity of the axial hole.
Additionally, a top surface of the mounting pad 254 abuts against the bottom surface of the mounting post a205a, and a front end and a rear end of the mounting pad 254 are respectively provided with a first mounting hole, where each first mounting hole is aligned with the threaded hole of the mounting post a205a and is fixedly connected by bolts.
Further, the motor b255 includes a motor for driving and a gear fixedly installed at an output end of the motor (an external end of a rotor of the motor b255). The rotor of the motor b255 and the gear installed on the rotor are coaxially arranged, and the gear installed on the rotor of the motor b255 meshes with the third gear in the gear carrier c253.
Additionally, an upper end of the rotor in the motor b255 is installed with a bearing 006, where the bearing 006 is installed in the cavity of the motor shaft mounting hole 204, so that the upper end of the rotor in the motor b255 may rotate in a cavity of the motor shaft mounting hole 204.
Additionally, a bottom of the motor b255 is placed on top walls of the mounting posts b205b, and the bottom of the motor b255 is provided with second mounting holes distributed in a rectangular array, where the second mounting holes are aligned with the threaded holes of the mounting posts b205b and fixedly connected by bolts.
In the disclosure, in addition to the above contents, it is also worth noting that the structures of the mechanical arm all are basically the same as structures of the mechanical arm b12, and the mechanical arm all and the mechanical arm b12 are symmetrically arranged in the width direction of the mechanical arm all, and the limit rollers 230 in the mechanical arm all and limit rollers 230 in the mechanical arm b12 are located at a front side and a rear side of a clamping cavity formed by the mechanical arm all and the mechanical arm b12, respectively. The structures of the mechanical arm all differ from the structures of the mechanical arm b12 in following two points.
Firstly, there is no driving assembly 250 in the structures of the mechanical arm b12, and the mechanical arm b12 is used to assist the mechanical arm all to operate together, so as to clamp and transfer the parts. The driving assembly 250 in the mechanical arm all is used to drive the conveyor belt 100 in the mechanical arm all for a driving operation. Under a clamping state of the conveyor belt 100 in the mechanical arm all and a conveyor belt 100 in the mechanical arm b12, the conveyor belt 100 in the mechanical arm b12 moves synchronously with the conveyor belt 100 in the mechanical arm all, so as to achieve a purpose of carrying the parts in a straight line.
Secondly, a thread direction of the threaded hole opened on the slider a221 in the mechanical arm all is opposite to a thread direction of a threaded hole opened on a slider a221 in the mechanical arm b12, and the two sliders a221 are respectively screwed on rod bodies with different thread directions of the bidirectional screw rod 004, so that the mechanical arm all and the mechanical arm b12 may move towards each other or away from each other at the same time under the rotation of the bidirectional screw rod 004.
In the above contents, exemplary implementations of schemes proposed in this disclosure have been described in detail with reference to the preferred embodiments. However, those skilled in the art may understand that various variations and modifications may be made to the above specific embodiments without departing from a concept of this disclosure, and various technical features and structures proposed in this disclosure may be combined in various ways without exceeding the protection scope of this disclosure. The protection scope of this disclosure is determined by appended claims.
Number | Date | Country | Kind |
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CN202110741728.X | Jun 2021 | CN | national |
This disclosure is a continuation of PCT/CN2021/143776, filed on Dec. 31, 2021, and claims priority to Chinese Patent Application No. 202110741728.X, filed on Jun. 30, 2021, the contents of which are hereby incorporated by reference.
Number | Date | Country | |
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Parent | PCT/CN2021/143776 | Dec 2021 | US |
Child | 18325237 | US |