Patent Application
20250206540
There are many goods conveyed on a conveyor belt that do not allow contamination to come into contact with the conveyed good. Examples therefor are foodstuffs. The sources of contamination may e.g. from environmental dirt, abraded particles from the belt surface and even debris from the conveyed goods themselves. In order to reduce contamination it is necessary to frequently clean the conveyor belt or to even replace it. Mounting of a conveyor belt normally comprises a final step wherein an open-ended conveyor belt is made endless by an end-joining method. Dismounting the conveyor belt normally comprises an initial step where the endless belt is opened to make it open-ended. If such mounting and dismounting must be done frequently then the normal end-joining methods such as the finger-end joining method which bond the belt ends by heat and pressure and perhaps also a hotmelt adhesive together are too tedious. A mechanical end-joining system is then used, the most comfortable for quick joining and re-opening being one in the form of a continuous hinge with hinge knuckles. An example for such mechanically end-joined conveyor belts are the Cleandrive® belts marketed by Habasit AG at the time of filing of the instant application.
On the other hand there were conveyor belts equipped with corrugated sidewalls protruding up from the conveying surface of the conveyor belt. The purpose of the sidewalls is to prevent the conveyed good from slipping from the conveying surface. These sidewalls are customarily made of a plastic (thermoplastic) and are thus welded or glued to the conveying surface of the conveyor belt. Since a conveyor belt in operation bends over idler and driving pulleys the sidewalls must have some stretchability in longitudinal direction in order to account for the longitudinal extension of the sidewalls when the conveyor belt bends over the pulley, which longitudinal extension becomes linearly more pronounced with increasing distance from the belt's conveying surface. A customary way to provide the sidewalls with such longitudinal stretchability is to shape them in a wavy form with alternating crests and troughs running perpendicular to the conveying surface. These perpendicular waves allow an accordion-like longitudinal stretching of the sidewalls. Such wavy-shaped sidewalls are called in the art “corrugated” sidewalls. On the internet there are many photographs showing the behaviour of such corrugated sidewalls while the conveyor belt is bent over a pulley. Corrugated sidewall conveyor belts as such have been known for quite some time. Reference is made by way of example to GB 1 567 074 A, which is presumably not the first publication describing them. The above mentioned Cleandrive® belts can optionally also be equipped with such corrugated sidewalls.
The problem with such corrugated sidewall conveyor belts is that upon end-joining thereof both the belt itself and the two sidewalls must be made endless. Similarly, dismounting an endless corrugated sidewall conveyor belt requires that the belt and the two sidewalls be opened simultaneously. There have been some prior art attempts to end-join open-ended corrugated sidewall conveyor belts.
WO 2018/071139 A2 discloses a sidewall bonder and a method for bonding sidewalls to thermoplastic belts at a splice joint. This bonder fuses the ends of the sidewall together using heating jaw assemblies. Welding the sidewall with such a portable press requires expensive equipment and specialized training, making it inconvenient for cleaning and preventative maintenance.
An “Installation, Maintenance and Repair Manual for Heavy Duty Corrugated Sidewall Belting” published by Apache Inc. discloses on pages 14-16 a splicing method for the sidewalls wherein the sidewall ends of a belt having a mechanical joint with a mechanical lace pin are simply spliced together using elevator bolts with lock nuts and flat face washers. The sidewall joining is offset with respect to the mechanical joint in longitudinal direction by a distance “X”.
A commercial corrugated sidewall end joining system is the “Thermodrive® Synchronized Sidewall Mechanical Fastener Kit” from Intralox intended for belts having a mechanical joint with a mechanical lace pin. This kit consists of a plates screws, and nuts to hold sidewalls together at the mechanical joint. This end joining kit does however not interact in any way with the mechanical joint, it simply joins the end portions of the sidewalls together. This system may corrode, in view of the metal plates, or pieces may come unfastened during operation, risking contamination of the conveyed product.
There is still the problem that there is no good existing way to non-permanently fasten sidewalls to each other on either side of the join for a belt with a mechanical lace.
The invention provides a fastener comprising:
Preferred embodiments of the fastener are according to the dependent claims.
The invention also provides a conveyor belt with two ends and having one or two in particular corrugated sidewalls with respective ends, the belt ends and the ends of these sidewalls being fastened together by the inventive fastener, and processes for producing such conveyor belts.
The inventive sidewall fastener is of approximately L-shape, particularly if the aforementioned angle α is approximately or exactly 90°, with the fastener member typically forming the one, longer leg of the L and the protrusion forming the second, shorter leg of the L. It is preferably single piece moulded and in this preferred embodiment it contrasts to the existing multi-piece system mentioned in the introduction that currently is used. This one piece design makes it such that the risk of a loose part entering conveyed material is virtually non-existent. It is also a tool-less install/removal once the holes are in place. There is no risk of metal flakes or corrosion as there is in the existing system.
The inventive fastener comprises a fastener member which may have any suited form such as a plate, cuboid or rod; preferred is the shape of a plate. In the latter case the edges may be rounded off. Essential is that the fastener member comprises an elongated front face upon which the two sidewall ends will lie after being fastened together by the tenons of the inventive fastener. The front face typically has a constant cross-sectional profile along a given length in a given direction and this length and direction are the “elongation” in “elongation direction”, respectively, of the front face. The front face may typically be either planar, or may have the shape of a trough with concave profile (if the front face is intended to receive two sidewall ends shaped as wave crests) or may have the shape of a crest with convex profile (if the front face is intended to receive two sidewall ends shaped as wave troughs). In these two latter cases the curvature of the cross-sectional profile of the front face in its elongation direction preferably approximately matches the curvature of the cross-sectional profile of the trough- or crest-shaped sidewall end that will lie directly on the front face. “Approximately” may preferably mean that the curvature of a concave cross-sectional profile of the front face is slightly lower than the curvature of a convex cross-sectional profile of a wave crest in question. For instance, if the curvature of the concave cross-sectional profile of the front face is circular with a given, constant radius rc and the convex curvature of the cross-sectional profile of the wave crest in question is also cricular with a given, constant radius rw, then typically 1.05rw≥rc≥1.0rw. On the other hand “approximately” may preferably mean that the curvature of a convex cross-sectional profile of the front face is slightly higher than the curvature of a concave cross-sectional profile of a wave trough in question. For instance, if the curvature of the convex cross-sectional profile of the front face is circular with a given, constant radius rc and the concave curvature of the cross-sectional profile of the wave trough in question is also cricular with a given, constant radius rw, then typically 0.95rw≤rc≤1.0rw.
The front face of the fastener member carries one or more tenons. The size and shape of these tenons is such that they can engage the holes in the sidewall ends, thus fastening the two ends of sidewalls, in particular corrugated sidewalls together.
A preferred mode of fastening the holes of the sidewall ends to the tenons is by snap-fit, also in view or producing the inventive fastener integrally in one piece (see below). For this preferred mode the tenons may typically have at their apex a circumferential ridge of slightly greater diameter than the diameter of the holes of the sidewalls which they are to engage. Since the material of the sidewalls normally is non-rigid, such as of a thermoplastic, the holes of the sidewall may expand slightly in diameter when being pressed onto the tenons, which allows the said circumferential ridge of slightly greater diameter to pass through the sidewall holes. Because the material of the tenons typically also non-rigid, such as of a thermoplastic, the circumferential ridge may also be compressed somewhat while passing trough the holes of the sidewalls. After fastening by snap-fit the said circumferential ridge act as a barrier against unwanted release of the sidewall ends from the tenons.
The number of tenons on the inventive fastener is preferably from 1 to 5, more preferably from 2 to 4 and most preferably 3. The number and position of the holes on each sidewall end must preferably be accordingly matched to the number and position of the tenons.
The “proximal” and “distal” ends of the fastener member are proximal and distal, respectively, to the protrusion carrying the one or more hinge knuckles.
The inventive fastener comprises a protrusion which may have any shape, as long as it can accommodate one or more hinge knuckles each having a cylindrical hole and the central axes of all these cylindrical holes coinciding with each other such as to form a rotational axis for the mechanical lace pin. The preferred shape for the protrusion is a rod or bar. The length of the protrusion in direction of the rotational axis is preferably equal to kWf+(k−1)Pf, wherein k is the number of fastener hinge knuckles, Wf is the width of each fastener hinge knuckle and Pf is the pitch between adjacent fastener hinge knuckles. The protrusion may comprise at its attachment site to the proximal end of the fastener member a pedestal of somewhat greater diameter and/or greater cross-sectional area than the protrusion itself to enhance rigidity thereof. The pedestal may in particular have the shape of a conus that tapers from the attachment site to the proximal end up to a certain fraction of the length of the protrusion, after which fraction the protrusion may have an essentially constant diameter and/or cross-section. In this case the sidewall ends to be attached together may be provided with an appropriately shaped recess to fit into the pedestal.
The hinge knuckles of the inventive fastener are intended to engage the lace pin that will mechanically join the ends of the conveyor belt which are shaped and joined in the form of a continuous hinge as described in the introduction. The essential functional feature of each such hinge knuckle is that it contains a cylindrical knuckle pin hole of suited internal diameter such as to match the given outer diameter of the lace pin that will join the ends of the conveyor belt. The central axis of each of the knuckle pin holes therefore defines, and coincides with, the rotational axis of the lace pin. When the inventive fastener is oriented such that the elongation direction of the front face is vertical and the proximal and distal ends of the fastener member are on the bottom and on the top, respectively, then the hinge knuckle(s) typically extend, or protrude, below the proximal end of the fastener member and away from the tenons in order for the central axes of their cylindrical knuckle pin holes to pass below the fastener member and thus to allow free, unobstructed passage of the lace pin.
The number of hinge knuckles on the inventive fastener is preferably from 1 to 4, more preferably from 2 to 3 and most preferably 2.
The fastener hinge knuckles are preferably dimensioned and shaped such that they are compatible with the hinge knuckles of the ends of the conveyor belt. That is, each hinge knuckle on the inventive fastener is preferably dimensioned and shaped such that it can engage a recess between neighbouring hinge knuckles at one end of the conveyor belt, with the corresponding hinge knuckle on the other belt end that would normally engage the said recess being omitted. In this case the pitch Pf between neighbouring fastener hinge knuckles is preferably essentially identical to the pitch Pb between neighbouring belt hinge knuckles on the ends of the belt. As “spacing” between neighbouring hinge knuckles is understood the distance between the front face of the one neighbouring hinge knuckle and the front face of the other neighbouring hinge knuckle, in direction of the central axes of the cylindrical knuckle pin holes of the neighbouring hinge knuckles, the two front faces being preferably planar and perpendicular to the central axes of the cylindrical knuckle pin holes, and the two front faces facing each other.
The direction in which the front face of the fastener member is elongated and the rotational axis defined by the central axes of all cylindrical knuckle pin holes of all knuckle pins overcross each other, when seen in a direction perpendicular to both the rotational axis and the elongation direction, at an angle α of essentially 90°. The term “essentially” may mean an angle of 70° to 110°, preferably of 80° to 100° and most preferably exactly 90°. An angle of exactly 90° is required when the troughs and crests of the waves of the corrugated sidewalls run exactly perpendicular to the conveying surface of the conveyor belt, and thus to the lace pin joining the two belt ends together. A given angle α of less than 90° or more than 90° may be necessary when the troughs and crests of the waves of the corrugated sidewalls run in an inclination of the same angle α of less than 90° or more than 90°, respectively, with respect to the lace pin joining the two belt ends together.
The inventive faster may be adapted to different spatial situations of conveyor belt surface and sidewalls attached thereto not only by the number of fastener hinge knuckles and their width Wf and the pitch Pf between them but also by appropriately choosing the offset L in direction of the rotational axis between, on the one hand, the intersection of the elongation direction of the front face and the rotational axis and, on the other hand, the position of the fastener hinge knuckle closest to the fastening member. If the fastener is to fasten two corrugated sidewall ends in the form of troughs together (troughs are understood as more remote to the belt's lateral edge than the crests) then L may be significantly positive, that is, the fastener hinge knuckle closest to the fastening member is offset in rotational axis direction with respect to said intersection in the same direction as the pointing direction of the tenons. Alternatively, f the fastener is to fasten two corrugated sidewall ends in the form of crests together (crests are understood as closer to the belt's lateral edge than the troughs) then L may be significantly negative, that is, the fastener hinge knuckle closest to the fastening member is offset in rotational axis direction with respect to said intersection in the opposite direction as the direction in which the tenons point. Still furthermore, if the inventive fastener is to fasten two flattened out ends of corrugated sidewalls, the L may be essentially zero.
The inventive fastener is preferably made integrally in one piece, such as by injection-moulding, more preferably from a thermoplastic having a Shore A hardness at 25° in the range of 80 to 100, more preferably of 90 to 100. Suited thermoplastics are e.g. polyesters, polyamides, thermoplastic polyurethanes or polycarbonates. The preferred thermoplastic is a thermoplastic polyurethane with a Shore A hardness at 25° C. in the range of 90 to 100, in particular of Shore A hardness of 95. The thermoplastic may optionally be blended beforehand with customary pigments or dyes in customary amounts, to obtain the inventive fastener in a coloured form. Likewise the thermoplastic may optionally be blended beforehand with particulate metal, such as powdered aluminium or powdered ferromagnetic metals. This allows to detect any debris or fragments that might be loosened or broken off the inventive fastener and that would be carried on the conveyor belt by means of a metal or X-ray detector. If X-ray detection is used then also (in particular inorganic) heavy metal compounds may be used, such as barium sulfate. Many inorganic pigments for colouring are metal compounds themselves and may simultaneously allow colouring and X-ray detection of debris and fragments, such as (deactivated) titanium dioxide, iron oxides and cadmium sulfide. Early detection and removal of any such debris or fragments is particularly important in the case of a conveyor containing the inventive fastener being employed in the field of food processing.
The inventive fastener can be used in a process of joining the ends of an open-ended sidewall-bearing conveyor belt with belt ends comprising hinge knuckles configured to be mechanically joined by a lace pin to form an end joint in the form of a continuous hinge. Both the sidewall-bearing conveyor belt fastened with the inventive fastener and the associated process form part of the invention.
The inventive process concerns the joining of a first and a second conveyor belt end, the conveyor belt having a conveying surface to which a sidewall is attached, the sidewall having a first sidewall end that substantially coincides with the first belt end and a second sidewall end that substantially coincides with the second belt end, and the first and second belt ends each comprising alternating belt hinge knuckles and belt recesses, each belt hinge knuckle having a width Wb and comprising a cylindrical belt knuckle pin hole, and the alternating belt hinge knuckles and belt recesses being configured such that each belt hinge knuckle on the first belt end can engage a belt recess on the second belt end and each belt hinge knuckle on the second belt end can engage a belt recess on the first belt end, and the cylindrical belt knuckle pin holes of all belt hinge knuckles in such engaged state are aligned such that their central axes are aligned on one sole rotational axis and are capable of accommodating a lace pin and to form by such lace pin accommodation a belt end joint in the form of a continuous hinge, comprising the steps of: a) providing an inventive fastener; b) omitting or removing from the first belt end near the first sidewall end and/or from the second belt end near the second sidewall end a total number of belt hinge knuckles being equal to the number of fastener hinge knuckles, to produce by each omitted or removed belt hinge knuckle an omission recess with a position such as to enable the engaging, instead of the omitted or removed belt hinge knuckle, of one of the fastener hinge knuckles; c) engaging all remaining hinge knuckles into their respective recesses and inserting the fastener hinge knuckles into the respective omission recesses produced in step b) such that the central axes of all cylindrical belt knuckle pin holes and the central axes of all cylindrical fastener knuckle pin holes are aligned on one sole rotational axis; d) passing a lace pin through all the aligned cylindrical belt knuckle pin holes and all the aligned cylindrical fastener knuckle pin holes to form a continuous hinge also containing the fastener hinge knuckles; e) providing each of the first and second sidewall ends with a number of holes at a position and spacing such as that each hole on the first sidewall end matches a corresponding hole on the second sidewall end, and vice-versa, to form matched hole pairs, each hole pair in turn matching a corresponding tenon on the inventive fastener, and vice-versa; and f) fastening both holes of each hole pair to the respective tenon of the inventive fastener to also form an end-joined sidewall. The inventive process may be applied, simultaneously or sequentially, to a process of end-joining of a conveyor belt also having a second sidewall attached to its conveying surface. The second sidewall will then comprise a third and a fourth sidewall end, wherein the third sidewall end substantially coincides with the first belt end and the fourth sidewall end substantially coincides with the second belt end, and that process also joins the third and fourth sidewall ends of the second sidewall. The steps for this simultaneous or sequential process are as outlined above for the inventive process itself, with the provisos that any references to a “sidewall” are replaced by a reference to a “second sidewall”, any references to a “first sidewall end” are replaced by a reference to a “third sidewall end”, any references to a “second sidewall end” are replaced by a reference to a “fourth sidewall end”, and any references to an “inventive fastener” are replaced by a reference to an “inventive second fastener”. This preferred process in which the ends of both a first sidewall and of a second sidewall are joined thus furthermore comprises: in above step a) to also provide a second inventive fastener; in step b) to also omit or remove from the first belt end near the third sidewall end and/or from the second belt end near the fourth sidewall end a total number of belt hinge knuckles being equal to the number of fastener hinge knuckles of the second inventive fastener, to produce by each omitted or removed belt hinge knuckle a further omission recess with a position such as to enable the engaging, instead of the omitted or removed belt hinge knuckle, one of the fastener hinge knuckles of the second fastener; in step c) to also insert the fastener hinge knuckles of the second fastener into the respective further omission recesses also produced in step b), such that the central axes of all cylindrical knuckle pin holes are aligned on one sole rotational axis; in step e) to also provide each of the third and fourth sidewall ends with a number of holes at a position such as that each hole on the third sidewall end matches a corresponding hole on the fourth sidewall end and vice-versa, to form matched second hole pairs, each second hole pair in turn matching a corresponding tenon on the second fastener, and vice-versa; and in step f) to also fasten both holes of each second hole pair to the respective tenon of the second fastener to also form thereby an end-joined second sidewall.
An inventive conveyor belt is obtainable by either of the foregoing inventive processes.
An inventive conveyor belt comprises an inventive fastener, first and second belt ends each comprising alternating belt hinge knuckles and belt recesses, and a sidewall with a first sidewall end substantially coinciding with the first belt end and a second sidewall end substantially coinciding with the second belt end, each belt hinge knuckle comprising a cylindrical knuckle pin hole, wherein each belt hinge knuckle on the first belt end engages a belt recess on the second belt end and each belt hinge knuckle on the second belt end engages a belt recess on the first belt end, wherein from the first belt end near the first sidewall end and/or from the second belt end near the second sidewall end a total number of belt hinge knuckles being equal to the number of fastener hinge knuckles is omitted or removed, wherein by each omitted or removed belt hinge knuckle an omission recess is formed which engages, instead of the omitted or removed belt hinge knuckle, one of the fastener hinge knuckles, and the central axes of all cylindrical knuckle pin holes are aligned on one sole rotational axis, and a lace pin passes through all the aligned cylindrical knuckle pin holes to form a continuous hinge also containing the fastener hinge knuckles; each of the first and second sidewall ends comprise a number of holes at a position and spacing such as that each hole on the first sidewall end matches a corresponding hole on the second sidewall end, and vice-versa, to form matched hole pairs, each hole pair in turn matching a corresponding tenon on the inventive fastener, and vice-versa; and both holes of each hole pair being fastened to the respective tenon of the inventive fastener, to thereby also form an end-joined sidewall.
The term “sidewall end substantially coinciding with a belt end” may mean for the purposes of the invention that the (perpendicular) ending edge of the sidewall end in question is spaced apart from the belt end in question (that is, from the ending edge of a recess of that belt end being intended to engage a belt hinge knuckle on the other belt end) and in longitudinal belt direction by a distance X which is 1.0 to 3.0 times the length of a belt hinge knuckle in longitudinal belt direction.
A preferred inventive conveyor belt furthermore also comprises a second inventive fastener, and a second sidewall with a third sidewall end substantially coinciding with the first belt end and a fourth sidewall end substantially coinciding with the second belt end, wherein from the first belt end near the third sidewall end and/or from the second belt end near the fourth sidewall end also a total number of belt hinge knuckles being equal to the number of fastener hinge knuckles on the second fastener is omitted or removed, wherein by each omitted or removed belt hinge knuckle also a further omission recess is formed which engages, instead of the omitted or removed belt hinge knuckle, also one of the fastener hinge knuckles of the second fastener, and the central axes of all cylindrical knuckle pin holes are aligned on one sole rotational axis, and a lace pin passes through all the aligned cylindrical knuckle pin holes to form a continuous hinge also containing the fastener hinge knuckles of the second fastener; each of the third and fourth sidewall ends comprise a number of holes at a position and spacing such as that each hole on the third sidewall end matches a corresponding hole on the fourth sidewall end, and vice-versa, to form matched further hole pairs, each further hole pair in turn matching a corresponding tenon on the second fastener, and vice-versa; and both holes of each further hole pair being fastened to the respective tenon of the second fastener, to thereby also form an end-joined second sidewall.
For both the above inventive processes and inventive conveyor belts any reference to a “sidewall” preferably refers to a “corrugated sidewall” as outlined in the introduction.
For the inventive belt and process the following features are preferred:
D≈mP
f
, m=1, 2, 3 . . .
Each said distance D is also an exact integer multiple of the pitch Pb/2 between adjacent belt hinge knuckles (between a belt hinge knuckle on one belt end and the next belt hinge knuckle on the other belt end), wherein Pb is the pitch between neighbouring belt hinge knuckles on one and the same belt end:
The I cannot be 1 because there must be at least one belt hinge knuckle between two neighbouring fastener hinge knuckles. This definition of D again means that the omitted n− and (n+1) hinge knuckles separated by that D need not be on the same belt end (see above). For omitted belt hinge knuckles separated by that D and being on the same belt end the I is an even integer, thus 2, 4, 6, . . . D is more preferably in the range of 90% to 110%, more preferably in the range of 95% to 105% of nPf. D must become closer to nPf with increasing n and/or with increasing number of fastener hinge knuckles. The highest possible deviation of D from nPf, and thus the highest applicability of the inventive fastener to belt ends with varying pitches Pb, is with n=1 and a number of fastener hinge knuckles equal to 2; in this case there is D=2Pb/2=Pb (see
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/US2023/063889 | 3/7/2023 | WO |
| Number | Date | Country | |
|---|---|---|---|
| 63317221 | Mar 2022 | US |
