This application claims priority from Japanese Patent Application No. 2013-029008, filed on Feb. 18, 2013, which is incorporated herein by reference in its entirety.
The present invention relates to a conveyor device that allows a jam process to be easily performed, and an image recording apparatus.
In an image recording apparatus which records an image on a recording sheet, a recording sheet may be jammed on a conveyance path in a state of being held by a conveyor roller pair or a discharge roller pair which conveys a recording sheet. In such a case, it is necessary to remove the recording sheet jammed on the conveyance path (to perform a so-called jam process).
However, when the jam process is performed, a great force may be required to draw out the recording sheet, or the recording sheet may be torn while being drawn out.
The present invention has been made in view of the circumstances described above, and it is an object of the present invention to provide a conveyor device that allows a jam process to be easily performed, and an image recording apparatus including such a conveyor device.
In at least one aspect, a conveyor device including a first conveyor unit, a second conveyor unit and a movable member. The first conveyor unit including a first roller configured to contact an upper surface of a sheet and to be movable; and a second roller configured to contact a lower surface of the sheet. The first roller and the second roller are configured to nip and convey the sheet along a conveyance path in a conveyance direction. The second conveyor unit disposed along the conveyance path and including a third roller configured to contact the lower surface of the sheet and to be movable; and a fourth roller configured to contact the upper surface of the sheet. The third roller and the fourth roller are configured to nip and convey the sheet in the conveyance direction. The movable member configured to be movable between a first position and a second position. When the movable member is located in the first position, the first roller is in contact with the second roller and the third roller is in contact with the fourth roller, and when the movable member moves to the second position, the first roller is moved away from the second roller while the second roller remains in a static position and the third roller is moved away from the fourth roller while the fourth roller remains in a static position.
According to the present invention, by an operation of moving the movable member from the first position to the second position, a nip of each of the first conveyor roller pair and the second conveyor roller pair may be released and a jammed sheet is inclined in a predetermined direction. Thus, it is possible to easily perform a jam process.
For a more complete understanding of the present disclosure, needs satisfied thereby, and the objects, features, and advantages thereof, reference now is made to the following descriptions taken in connection with the accompanying drawings.
An illustrative embodiment according to one or more aspects is described below with reference to the accompanying drawings. The illustrative embodiment described below is merely an example. Various changes, arrangements and modifications may be applied therein without departing from the spirit and scope of the disclosure. In the description below, an up-down direction 7 may be defined with reference to an orientation of a multifunction apparatus 10 that may be disposed in which it may be intended to be used (e.g., an orientation depicted in
As shown in
As shown in
The printer unit 11 may comprise a base member 100 (see
The feed unit 16 may pick up a recording sheet 12 from the feed tray 20 and feed the recording sheet 12 to a conveyance path 35. The conveyor roller pair 51 may convey the recording sheet 12 fed to the conveyance path 35 by the feed unit 16, to a downstream side in a conveyance direction 15. The recording unit 24 records an image by discharging ink drops to the recording sheet 12 conveyed by the conveyor roller pair 51. The discharge roller pair 61 discharges the recording sheet 12 on which the image has been recorded by the recording unit 24, to the discharge tray 21. The platen 42 may support the recording sheet 12 conveyed by the conveyor roller pair 51, from below.
As shown in
The curved conveyance path 33 may be formed by an outer guide member 18 and an inner guide member 19 which face each other at a predetermined interval. The outer guide member 18 forms the curved outer side of the curved conveyance path 33. The inner guide member 19 forms the curved inner side of the curved conveyance path 33. The straight conveyance path 34 may be formed at a position where the recording unit 24 is arranged, and by the recording unit 24 and the platen 42 which face each other at a predetermined interval. In other words, each of the guide members 18 and 19 forms at least a part of the conveyance path 35.
The outer guide member 18 may be rotatably supported by the later-described base member 100. Shafts 48 may be formed at both ends, in the left-right direction 9, of a lower portion of the outer guide member 18 and may extend in the left-right direction 9. In the embodiment, the shafts 48 are projections which may project from both ends of the outer guide member 18 outwardly in the left-right direction 9. The shafts 48 may be inserted into holes (not shown) formed in the base member 100. Thus, the outer guide member 18 rotates between a cover position where the outer guide member 18 may cover the curved conveyance path 33 (a position indicated by a solid line in
The outer guide member 18 at the cover position, together with the inner guide member 19 facing the outer guide member 18, forms the curved conveyance path 33 of the conveyance path 35. Meanwhile, when the outer guide member 18 may be located at the exposure position, the outer surface of the inner guide member 19 may be exposed to the outside of the printer unit 11. In other words, the outer guide member 18 at the exposure position exposes the curved conveyance path 33 of the conveyance path 35 to the outside. Thus, a user of the multi-function apparatus 10 may be allowed to take out a recording sheet 12 jammed on the curved conveyance path 33 (to perform a so-called jam process).
A conveyor unit 80 includes the feed unit 16 arranged on the upstream side, in the conveyance direction 15, of the curved conveyance path 33, the conveyor roller pair 51 arranged on the upstream side, in the conveyance direction 15, of the recording unit 24 on the straight conveyance path 34, and the discharge roller pair 61 arranged on the downstream side in the conveyance direction 15, of the recording unit 24 on the straight conveyance path 34. It should be noted that the conveyor roller unit (as an example of a first conveyor unit) includes the conveyor roller pair 51, later-described bearings 54 and 55, later-described roller holders 56, a later-described release shaft 57, and later-described coil springs 58. In addition, the discharge roller unit (as an example of a second conveyor unit) includes the discharge roller pair 61, a later-described coil spring 67, and a later-described support plate 68.
As shown in
As shown in
The conveyor roller 52 in the embodiment may be arranged on the lower side of the straight conveyance path 34 and may come into contact with a lower surface (as an example of a second surface) of a recording sheet 12 guided from the curved conveyance path 33 to the straight conveyance path 34. The conveyor roller 52 may be rotated by a driving force being applied thereto from a conveyor motor which may be capable of being rotationally driven in a forward direction and in a reverse direction. Meanwhile, the pinch rollers 53 may be arranged on the upper side of the straight conveyance path 34 so as to may face the conveyor roller 52 and may come into contact with an upper surface (as an example of a first surface) of the recording sheet 12. The pinch rollers 53 rotate in a following manner with rotation of the conveyor roller 52. The conveyor roller 52 and the pinch rollers 53 cooperate to hold the recording sheet 12 therebetween in the up-down direction 7 and convey the recording sheet 12 in the conveyance direction 15.
The conveyor roller 52 may be rotated in a forward direction by a driving force being applied thereto from the conveyor motor that may be rotationally driven in the forward direction. Here, the rotation of the conveyor roller 52 in the forward direction is rotation in such a direction that a recording sheet 12 may be conveyed in the conveyance direction 15. In other words, the rotation of the conveyor roller 52 in the forward direction when the printer unit 11 may be seen from the direction of
As shown in
The discharge roller 62 may be rotated in a forward direction by a driving force being applied thereto from the conveyor motor that may be rotationally driven in the forward direction. Here, rotation of the discharge roller 62 in the forward direction is rotation in such a direction that a recording sheet 12 may be conveyed in the conveyance direction 15. In other words, the rotation of the discharge roller 62 in the forward direction as seen from the direction of
As shown in
As shown in
As shown in
The center base 101 includes a main wall 113 located on the rear side in the front-rear direction 8, and a main wall 114 located on the front side in the front-rear direction 8. The main walls 113 and 114 may be provided between the side bases 102 and 103 so as to extend in the front-rear direction 8 and the left-right direction 9. Meanwhile, the main walls 113 and 114 may be spaced apart from each other in the front-rear direction 8. The main wall 113 may support the feed unit 16, the recording unit 24, the conveyor roller pair 51, the discharge roller pair 61, the platen 42, and the like. The main wall 114 may support a control substrate (not shown) which controls operation of the multi-function apparatus 10, and the like.
The tray accommodation space 107 (see
As shown in
The inner guide member 19 may be provided at an end portion of the main wall 113 on the rear side in the front-rear direction 8 (namely, at an end portion thereof on the upstream side in the conveyance direction 15). A recording sheet 12 supported by the feed tray 20 may be guided from the lower surface of the main wall 113 to the upper surface side of the main wall 113 by the inner guide member 19. Furthermore, the recording sheet 12 may be guided to the front side in the front-rear direction 8 along the upper surface of the main wall 113 and the lower surface of the main wall 114. In other words, the curved conveyance path 33 may be curved from the lower surface side to the upper surface side of the main wall 113 along an end portion of the main wall 113 on the rear side. In addition, the straight conveyance path 34 may be provided linearly in the front-rear direction 8 on a horizontal plane along the upper surface of the main wall 113 and the lower surface of the main wall 114.
As shown in
The base portion 121 may be mounted on the upper surface of the main wall 113 such that its longitudinal direction may be directed in the front-rear direction 8. Through holes 123A and 123B may be provided in the base portion 121 at positions spaced apart from each other in the front-rear direction 8. When the side frame 120 is mounted on the main wall 113, the projections 115A and 115B may be inserted into the through holes 123A and 123B. In other words, the projections 115A and 115B and the through holes 123A and 123B may be provided at positions corresponding to each other, and position the side frame 120 with respect to the main wall 113 in the front-rear direction 8 and the left-right direction 9. By screwing screws into screw holes in the projections 115A and 115B in a state where the side frame 120 may be mounted on the main wall 113, the side frame 120 may be fixed to the main wall 113.
The support wall 122 may project from an end portion of the base portion 121 on one side in the transverse direction. In other words, in a state where the side frame 120 may be mounted on the main wall 113, the support wall 122 may project upwardly and may extend in the front-rear direction 8. In the support wall 122, protrusion pieces 124 and 125 protruding further upwardly from an upper end thereof and a first receiving portion 126 and a second receiving portion 127 extending therethrough in the thickness direction thereof may be provided so as to be spaced apart from each other in the longitudinal direction of the side frame 120. In a state where the side frame 120 is mounted on the main wall 113, the protrusion piece 124, the first receiving portion 126, the second receiving portion 127, and the protrusion piece 125 may be provided in the support wall 122 in order from the rear side to the front side in the front-rear direction 8.
The configuration of the side frame 130 is the same as that of the side frame 120. In other words, through holes 133A and 133B may be provided in the base portion 131. In addition, protrusion pieces 134 and 135, a first receiving portion 136, and a second receiving portion 137 may be provided in the support wall 132. As a result, in a state where the side frames 120 and 130 may be mounted on the main wall 113, the support walls 122 and 132 may face each other in the left-right direction 9. More specifically, in the front-rear direction 8, the protrusion pieces 124 and 134 may face each other, the protrusion pieces 125 and 135 may face each other, the first receiving portions 126 and 136 may face each other, and the second receiving portions 127 and 137 may face each other.
As shown in
In addition, although not shown, similarly to the guide rail 45, the guide rail 46 may be supported by the upper ends of the side frames 120 and 130 and positioned in the front-rear direction 8 and the left-right direction 9 by the protrusion pieces 125 and 135. In other words, the guide rails 45 and 46 may be supported by the side frames 120 and 130 at positions spaced apart from each other in the front-rear direction 8 and may extend in the left-right direction 9.
As shown in
The conveyor roller pair 51 includes a plurality of (four in the embodiment) pinch rollers 53 provided so as to be spaced apart from each other in the axial direction of the conveyor roller 52. The respective pinch rollers 53 may be rotatably supported by a plurality of (four in the embodiment) roller holders 56. Each roller holder 56 includes an engagement portion 56A. The engagement portion 56A may pass through a through hole 45C extending through the guide rail 45 in the thickness direction thereof and may be engaged with the upper surface of the guide rail 45. In other words, each roller holder 56 may be supported by the guide rail 45.
In addition, the coil spring 58 (as an example of an urging member, see
Furthermore, the release shaft 57 may be inserted through a hole 56C (see
The discharge roller 62 includes the shaft 64 and a plurality of the rollers 65 fitted on the shaft 64 at positions spaced apart from each other in the axial direction. The shaft 64 may be rotatably supported by the side frames 120 and 130 via bearings (not shown) fitted thereon at positions spaced apart from each other in the axial direction. More specifically, the bearings fitted on the shaft 64 may be supported by the second receiving portions 127 and 137 of the side frames 120 and 130. In addition, the shaft 64 may be urged upwardly by the coil spring 67 (as an example of an urging member, see
As described above, the guide rails 45 and 46, the conveyor roller pair 51, and the discharge roller pair 61 may be supported by the side frames 120 and 130. In addition, the carriage 40 (namely, the recording unit 24) may be supported by the side frames 120 and 130 via the guide rails 45 and 46. In other words, the guide rails 45 and 46, the conveyor roller pair 51, the recording unit 24, and the discharge roller pair 61 may be supported by the main wall 113 of the base member 100 via the side frames 120 and 130. Meanwhile, the feed unit 16 may be supported directly by the main wall 113.
Engagement portions 42A and 42B may be provided at an end portion of the platen 42 on the front side (namely, on the downstream side in the conveyance direction 15). The engagement portions 42A and 42B may be provided so as to be spaced apart from each other in the longitudinal direction of the platen 42 (namely, in the left-right direction 9). More specifically, the engagement portions 42A may protrude frontward from both ends, in the longitudinal direction, of the platen 42. Meanwhile, the engagement portion 42B may protrude frontward from the center, in the longitudinal direction, of the platen 42. The engagement portions 42A are in contact with the outer surface of the shaft 64 of the discharge roller 62 from above. The engagement portion 42B is in contact with the outer surface of the shaft 64 of the discharge roller 62 from below. That is, the engagement portions 42A and 42B hold the shaft 64 of the discharge roller 62 in the up-down direction 7. In other words, the platen 42 may be supported by the shaft 64 of the discharge roller 62.
Protrusion pieces 42C may be provided at an end portion of the platen 42 on the rear side (namely, on the upstream side in the conveyance direction 15) so as to protrude rearward as shown in
In addition, the release rods 70A and 70B (as an example of a movable member) may be provided along the side frames 120 and 130. Specifically, the release rod 70A may be provided on the upper surface of the base portion 131 of the side frame 130 so as to extend along the right surface of the support wall 132 of the side frame 130 in the front-rear direction 8. The release rod 70B may be provided on the upper surface of the base portion 121 of the side frame 120 so as to extend along the left surface of the support wall 122 of the side frame 120 in the front-rear direction 8. The release rods 70A and 70B may be configured to be moveable along the side frames 120 and 130 in the front-rear direction 8.
As shown in
The base portion 71 is a plate-shaped member extending in the front-rear direction 8 and the left-right direction 9. The base portion 71 is a long member which may be longer in the front-rear direction 8 than in the left-right direction 9, and may be arranged substantially parallel to the base portion 131 of the side frame 130. In other words, when the release rod 70A moves in the front-rear direction 8, the base portion 71 moves along the upper surface of the base portion 131 of the side frame 130.
The conveyor roller contact portion 72 is a plate-shaped member extending in the up-down direction 7 and the front-rear direction 8. The conveyor roller contact portion 72 may be provided upright at one end, in the longitudinal, direction of the base portion 71 (namely, at a rear end thereof in the front-rear direction 8) and at one end, in the transverse direction, of the base portion 71 (namely, at a left end thereof in the left-right direction 9) so as to extend in the thickness direction of the base portion 71 (namely, upwardly in the up-down direction 7). In other words, the base portion 71 and the conveyor roller contact portion 72 extend in such directions as to intersect each other.
The conveyor roller contact portion 72 includes a base portion 75 protruding upwardly from the base portion 71; and an end portion 76 protruding frontward from an upper end of the base portion 75. In addition, the end portion 76 includes a bearing contact portion 77 in contact with the outer surface of the bearing 55 supporting the shaft of the conveyor roller 52; and a shaft contact portion 78 in contact with the outer surface of the release shaft 57. The bearing contact portion 77 and the shaft contact portion 78 may be provided on the opposite sides, in the up-down direction 7, of the end portion 76. More specifically, the bearing contact portion 77 may be provided on the lower side of the end portion 76, and the shaft contact portion 78 may be provided on the upper side of the end portion 76.
The upper surface of the shaft contact portion 78 may be composed of a first surface 78A, a second surface 78B, and an inclined surface 78C. The first surface 78A and the second surface 78B may be provided so as to be spaced apart from each other in the up-down direction 7 and the front-rear direction 8 and so as to extend substantially along a horizontal plane. Specifically, the first surface 78A may be located in front of and below the second surface 78B. In other words, the second surface 78B may be located in the rear of and above the first surface 78A. As a result, the second surface 78B is farther from the bearing contact portion 77 than the first surface 78A in the up-down direction 7. The inclined surface 78C connect a rear end of the first surface 78A and a front end of the second surface 78B to each other. The inclined surface 78C may be inclined upwardly from the first surface 78A side to the second surface 78B side (namely, toward the rear side).
The discharge roller contact portion 73 is a plate-shaped member extending in the up-down direction 7 and the front-rear direction 8. The discharge roller contact portion 73 may be provided upright at another end, in the longitudinal direction, of the base portion 71 (namely, at a front end thereof in the front-rear direction 8) and at one end, in the transverse direction, of the base portion 71 (namely, at the left end thereof in the left-right direction 9) so as to extend in the thickness direction of the base portion 71 (namely, upwardly in the up-down direction 7). In other words, the base portion 71 and the discharge roller contact portion 73 extend in such directions as to intersect each other. In addition, the conveyor roller contact portion 72 and the discharge roller contact portion 73 may be provided substantially parallel to each other (more specifically, substantially on the same plane).
The discharge roller contact portion 73 may be provided with a through hole 79 extending therethrough in the thickness direction thereof (namely, in the left-right direction 9). The shaft 64 of the discharge roller 62 may be inserted through the through hole 79. In addition, a wall surface defining an upper edge of the through hole 79 includes a retaining surface 79A and a guide surface 79B. The retaining surface 79A may be located at a front end of the upper edge of the through hole 79 and is substantially horizontal (or its rear side is located slightly above its front side). The guide surface 79B may be connected to a front end of the retaining surface 79A and inclined such that its rear side may be located below its front side.
The grip portion 74 is a plate-shaped member extending in the up-down direction 7 and the left-right direction 9. The grip portion 74 may be provided at the other end, in the longitudinal direction, of the base portion 71 (namely, at the front end thereof in the front-rear direction 8) and at another end, in the transverse direction, of the base portion 71 (namely, at a right end thereof in the left-right direction 9) so as to project rightward. In other words, the grip portion 74 may extend in such a direction as to intersect the base portion 71, the conveyor roller contact portion 72, and the discharge roller contact portion 73. In addition, as shown in
In other words, the user is able to hold the grip portion 74 through the opening 13 by drawing out the feed tray 20 and the discharge tray 21 from the tray accommodation space 107. More specifically, the user is able to draw out the release rod 70A frontward or push the release rod 70A rearward by inserting a hand into the tray accommodation space 107 through the opening 13 and holding the grip portion 74. In addition, when the feed tray 20 and the discharge tray 21 are inserted into the tray accommodation space 107 in a state where the release rod 70A is drawn out, the rear end of the feed tray 20 or the discharge tray 21 and the grip portion 74 may come into contact with each other, whereby the release rod 70A may be pushed rearward.
Thus, the release rods 70A and 70B are moveable in the front-rear direction 8 between a first position shown in
When the release rods 70A and 70B are located at the first position, the release shaft 57 may be supported by the first surface 78A of the shaft contact portion 78 as shown in
Next, when the release rods 70A and 70B are drawn out to the second position, the conveyor roller contact portion 72 enters between the bearing 55 on the conveyor roller 52 and the release shaft 57 in the up-down direction 7. In other words, the bearing 55 enters a space defined by the base portion 71, the base portion 75, and the end portion 76. Then, as shown in
In addition, while the release rods 70A and 70B are drawn out to the second position, the release shaft 57 moves on the inclined surface 78C from the first surface 78A side toward the second surface 78B side. Then, when the release rods 70A and 70B reach the second position, the release shaft 57 may be supported by the second surface 78B as shown in
Here, while the release shaft 57 moves upwardly along the inclined surface 78C, the release shaft 57 may come into contact with the wall surface defining the hole 56C of each roller holder 56 and move each roller holder 56 upwardly against the urging force of the coil spring 58. Thus, the pinch rollers 53 move upwardly together with the roller holders 56, and may be spaced apart from the conveyor roller 52 at the time when the release rods 70A and 70B reach the second position as shown in
In addition, while the release rods 70A and 70B may be drawn out to the second position, the shaft 64 of the discharge roller 62 moves rearward within the through hole 79 and may come into contact with the guide surface 79B. Then, the shaft 64 of the discharge roller 62 may be guided by the guide surface 79B and move downwardly against the urging force of the coil spring 67. Then, when the release rods 70A and 70B reach the second position, the shaft 64 of the discharge roller 62 may be retained by the retaining surface 79A (namely, upward movement thereof by the urging force of the coil spring 67 may be restricted). Thus, the rollers 65 of the discharge roller 62 may be spaced apart from the spurs 63 as shown in
Furthermore, while the release rods 70A and 70B may be drawn out to the second position, the platen 42 rotates with its end portion on the upstream side in the conveyance direction 15 (namely, an end portion closer to the conveyor roller pair 51) as a rotation base point and with its end portion on the downstream side in the conveyance direction 15, which may be supported by the shaft 64 of the discharge roller 62, as a rotation end such that the rotation end moves downwardly together with the shaft 64 of the discharge roller 62. Then, when the release rods 70A and 70B reach the second position, the end portion of the platen 42 on the downstream side in the conveyance direction 15 may be located below the end portion thereof on the upstream side as shown in
According to the embodiment, by one operation of moving the release rods 70A and 70B from a first position to a second position, it is possible to space the two rollers constituting the conveyor roller pair 51 and the discharge roller pair 61, respectively, apart from each other. In addition, by moving the pinch rollers 53 and the discharge roller 62 in directions opposite to each other and rotating the platen 42 in the direction in which the discharge roller 62 moves, the conveyance path for a recording sheet 12 may be inclined. Furthermore, the opening 13 may be provided substantially on an extension of the inclined conveyance path. Thus, a recording sheet 12 jammed on the conveyance path may be easily removed.
According to the embodiment, by drawing out the feed tray 20 and the discharge tray 21 located in the tray accommodation space 107 and holding the grip portion 74 to draw out the release rods 70A and 70B toward the opening 13 side, a nip may be released, and it is possible to perform a jam process by drawing out a recording sheet 12 inclined to the opening 13 side.
According to the embodiment, by inserting the feed tray 20 and the discharge tray 21 into the tray accommodation space 107 again after the jam process, it is possible to move the release rods 70A and 70B from the second position to the first position. As a result, it is possible to prevent conveying of the next recording sheet 12 to be started in a state where the nip may be released.
In addition, when it is configured that the pinch rollers 53 may be moved upwardly and the conveyor roller 52, which may be driven by the conveyor motor, might be not moved by the release rods 70A and 70B, it is possible to prevent a decrease in conveyance accuracy.
Furthermore, in the embodiment described above, the multi-function apparatus 10 including the ink-jet recording type printer unit 11 as an example of a conveyor device has been described, but the present invention might be not limited thereto. For example, the present invention may be applied to a laser recording type printer or a feeder in an image scanner which conveys a document.
It should be noted that in the embodiment, the example has been described where the pinch rollers 53 of the conveyor roller pair 51 may be moved upwardly, the discharge roller 62 of the discharge roller pair 61 may be moved downwardly, and the end portion of the platen 42 on the downstream side in the conveyance direction 15 which may be supported by the discharge roller 62 may be moved downwardly. Thus, the straight conveyance path 34 may be inclined downwardly from the upstream side toward the downstream side in the conveyance direction 15. However, the present invention is not limited thereto.
For example, when the release rods 70A and 70B (the illustration thereof may be omitted in
Thus, the straight conveyance path 34 may be inclined upwardly from the upstream side toward the downstream side in the conveyance direction 15 as shown in
Number | Date | Country | Kind |
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2013-029008 | Feb 2013 | JP | national |