The invention relates to a conveyor device.
Hygiene plays a very important role in particular in the food industry. It is unavoidable that food comes into contact with microbiological germs. However, the extent of the contamination has a significant effect on the shelf life of the food.
Therefore, the equipment involved in food processing is constantly cleaned. Cleaning must take place at defined intervals, which are determined depending on the respective contamination or contamination with biological germs. In other words, in the case of an increased contamination load, cleaning is carried out more frequently than in the case of a lower contamination load. For a deep cleaning of the plants, parts of the production have to be shut down.
In particular in the meat processing industry, meat is often cut in order to separate individual pieces of meat from a carcass. In highly optimized processes, cutting operations take place very quickly, so that the proverbial “sparks fly”. These sparks now fly uncontrolled through the air and, in addition to the good parts, increase contamination on contact surfaces for processing and transporting the food parts. This increased contamination, in turn, leads to increased cleaning needs and efforts. In the context of the present description, meat is expressly understood to include fish meat as well as poultry meat.
In particular, the collection of meat parts after a meat cutting device has so far been carried out by means of stainless steel plates along which the meat parts slide. Each piece of meat sliding along contaminates the stainless steel sheet along the slide; the contaminated stainless steel sheet in turn contaminates each subsequent piece of meat with the microbiological germs of the previous pieces of meat. Thus, the contaminations multiply. Such an arrangement is disclosed in WO 2020/164759 A1.
US 2010/0 221 991 A1 discloses a device whose primary task is the skinning of poultry parts. The poultry parts are guided individually in containers over a skinning tool.
Consequently, conveying solutions are now required that can be used in the food processing environment and take the above-mentioned boundary conditions into account.
It is the object of the present invention to provide a suitable conveyor device for the food sector, which can be fitted in particular downstream of a meat cutting device, since contamination by small pieces of meat flying around is particularly high here.
The object underlying the invention is solved by a conveyor device, a conveying arrangement and a use according to the main claims. Embodiments are subject of the subclaims and the description.
The conveyor device is characterized by a plurality of discrete transport units that can receive the product parts for conveying. The transport units isolated can be comparatively small and therefore provide only a small collection surface for contaminating, undesirable cutting by-products. Undesirable slipping along surfaces is prevented. In particular, the use of walls with recesses reduces the contact surfaces.
In particular, when the product parts are provided at the takeover area, they are in a vertically falling state.
The multiplication of the contaminations described at the beginning can at least be reduced by the invention. Any reduction of the multiplication in turn allows an extension of the shelf life and/or an increase of the cleaning intervals.
The infeed conveyor can be, in particular, an overhead conveyor.
The transport units are particularly designed to receive product parts with a mass of at least 100 gr, 30 200 gr, 300 gr, 400 gr, 500 gr, 600 gr, 700 gr, 800 gr, 900 gr or 1000 gr and a maximum of 200 gr, 300 gr, 400 gr, 500 gr, 600 gr, 700 gr, 800 gr, 900 gr, 1000 gr, 1200 gr, 1400 gr or 1600 gr of food. The transport units define a receiving space suitable for containing disassembled food products having a volume of at least 1000 cm2, 1500 cm2, 2000 cm2, 2500 cm3, 3000 cm3, 3500 cm3, 4000 cm3, 4500 cm3 or 5000 cm3 and/or a maximum of 1000 cm3, 1500 cm3, 2000 cm3, 2500 cm2, 3000 cm3, 3500 cm3, 4000 cm3, 4500 cm3 or 5000 cm3. In particular, the transport units have a width and/or length and/or height of at least 5 cm, 10 cm, 5, 15 cm, 20 cm, 25 cm, 30 cm, 40 cm or 50 cm and/or a maximum width and/or length and/or height of at least 10 cm, 15 cm, 20 cm, 25 cm, 30 cm, 40 cm or 50 cm.
In particular, the conveyor device according to the invention is set up for collecting meat parts that are discharged from a cutting device, in particular a meat cutting machine.
The support rail, the base support, the rail holder and/or other components of the device have, in particular, a stainless steel surface.
The invention is explained in more detail below with reference to the figures; herein show:
The feeding device 110 comprises a feeding conveyor 111, which can be designed as an overhead conveyor. Larger product units F1 are conveyed to this feed conveyor. These product units F1 are in particular a poultry carcass.
The feeding device 110 comprises a discharging unit 112, which provides product parts F2 of the product unit F1. In particular, the discharging unit comprises a dismantling device which separates the product parts F2 from the product units F1.
The product parts are finally transported away by a discharging device 120. The discharging device 120 can have a discharging conveyor 121, in particular a conveyor belt.
A conveyor device 1 according to the invention is provided for transferring the product parts F2 from the feeding device 110 to the discharging device 120. The conveyor device 1 is adapted to take over the product parts F2 from the feed conveyor 111 at a takeover area A1 and to transfer them to the discharge device 120 at a handover area A3.
Consequently, the conveyor device 1 fulfills a spatially funneling function in order to position the product parts F2 arriving at the takeover area A1 in a spatially widely scattered manner in a defined manner in a comparatively small handover area A3.
In conventional conveyor arrangements, this funneling function is performed by a suitably shaped stainless steel plate between the takeover area A1 and the handover area A3. The product parts F2 slide along the stainless steel plate. Each part leaves behind individual contaminations. After about one hour of operation, there are individual contaminations on the stainless steel sheet, for example from several thousand product units F1. Further product parts sliding along now come into contact with these contaminations.
The present invention now provides a way for the individual product parts to become significantly less contaminated with contaminants from other product parts. For this purpose, a conveyor device according to the invention is used instead of the stainless steel sheet, which is explained in more detail below.
The conveyor device 1 according to the invention (see
The transport units 21 are arranged to be transferable along a conveying direction R between the takeover area A1 and the handover area A3. At the takeover area A1, a transport unit 21 takes over one or more product parts F2 and transports them to the handover area A3, where the transported product parts F2 are handed over to the discharge device 120. Downstream of the takeover area A1 in the conveying direction R and upstream of the handover area A3 is a transfer area A2, which is essentially provided for bridging a distance between the takeover area A1 and the handover area A3. Upstream of the takeover area A1 in the conveying direction R and downstream of the handover area A3 is a return area A4, which is essentially provided for returning the transport units 21 from the handover area A3 to the takeover area A1. The conveying direction R is circulating, so that the transport units return to a starting position after one circulation.
The transport units (
The walls have a plurality of recesses 21a. The recesses 21a are arranged on the base 21b and the side walls 21s in such a way that the product parts are held reliably in the receiving space, but on the other hand the contact area between the product parts and the transport unit is as small as possible. The transmission paths of contamination are thus reduced to a minimum. The walls (base and side walls) form a downwardly pronounced taper 21j. This reduces the outer circumference of the transport unit downwards.
Above a first fastening section 21f, the side wall 21s has a collar 21k that covers the first fastening section 21f when viewed from above. The collar 21k is inclined downward in the direction of the receiving space. Falling product parts F2 are thus kept away from the first fastening section 21f and guided into the receiving space as conveyed goods F2.
In top view, the transport unit 21 has a triangular shape in particular. This will be discussed later.
The conveyor device 1 comprises a base support 11. A support rail 12 is attached to the base support 11. The support rail 11 defines the conveying direction R. The transport units 21 are movably arranged on the support rail 12. The support rail 12 can be composed of several individual support rail segments.
The transport units 21 are each attached as to a transport carriage 22 (
The support rail 12 has a circular cross-section. The transport rollers 23 are arranged circumferentially distributed around the circular cross-section of the support rail 12. The transport rollers 23 are arranged on the transport carriage 22 such that the transport carriage 22 is movable along a rotational degree of freedom. The rotational degree of freedom corresponds to the circumferential direction of the circular cross-section.
The transport carriage has a C-shaped configuration as viewed in the conveying direction R. This makes it possible for the transport carriage to grip around the circular rail at least in the circumferential direction by more than 180°, which is important for a stable mounting. Furthermore, the transport carriage can readily pass rail holders 13 which are connected to the support rail 12 at regular intervals and connect the support rails to the base support 11.
The transport carriage 22 has a second fastening section 22f to which the first fastening section 21f of the transport units 21 is connected. The two fastening sections are configured such that they define a defined orientation of the transport unit 21 relative to the transport carriage 22. Consequently, in conveying operation, the transport unit 21 is immovable relative to the transport carriage 22. This does not preclude the transport unit 21 can be detached from the transport carriage 22.
The transport carriage 22 is designed to pivot, which is made possible in particular by the above-mentioned rotational degree of freedom. By pivoting the transport carriage 22, the transport unit 21 is also pivoted (
The pivot position of the transport carriage 22 and/or the transport unit 21 is controlled by a control device. In the present case, the control device can be operated mechanically. The control device comprises a first control element, here for example in the form of a control rail 19, which acts together with a second control element 29 connected to the transport unit 21, here indirectly via the transport carriage 22. The position of the control rail 19 relative to the support rail 12 defines the pivoting of the transport container 21 and/or the transport carriage 22.
In one embodiment, the control rail 19 is stationary. This results in each transport unit being displaced from the receiving position to the handover position and vice versa at the same point based on its position along the transport direction. This is particularly useful if the conveyor device has exactly one handover area at which all product parts F2 are handed over.
In one embodiment, the conveyor has several handover areas A3a, A3b, A3c. A section of such a conveyor is shown schematically in
In one embodiment, the control rail 19 has separately displaceable control rail segments 19a,b,c in sections for this purpose. The control rail segments 19a,b,c can each be assigned to a specific handover area. The control rail segment is thereby displaceable between a handover position and a receiving position. The displacement can take place by means of an actuator 18a-c, for example a pneumatic actuator. The actuator 18a-c can be assigned to one of the control rail segments 19a-c in each case.
In
If the transport unit 21 and/or the transport carriage 22 passes a control rail segment 19b,c that is in the handover position, the transport unit 21 is displaced to the handover position. The product parts in the corresponding transport unit 21 are then handed over in the handover area A3b, to which this control rail segment is assigned in the handover position. In the subsequent handover area A3b, no more product parts are then handed over, since these have already been handed over in handover area A3b, even if the assigned control rail element 19c is in the handover position.
The displaceable control rail segments 19a,b,c can be followed by a return segment 19r so that the transport units 21 are all subsequently displaced to the receiving position.
The individual transport units 21 are drive-connected to each other via a traction means 26 (
The connection of the traction means 26 to the respective transport units 21 can be made in particular indirectly via the respective transport carriage 22.
At an attachment point 26F, the traction means 26 is drive-connected to the respective transport unit 21 and/or the respective transport carriage 22. The traction means can be fastened at the attachment point 26F, e.g. by clamping.
The traction means 26 may be driven by a motor, which is not shown, and a traction sheave connected thereto.
In particular, the transport units 21 are attached to the traction means 26 at evenly spaced intervals. The traction means 26 can comprise several individual sections, which are connected to one another, in particular on a transport unit 21 or the transport carriage 22, to form a traction means 26.
The total collecting surface GS corresponds to at least twice, in particular three or four times, an individual collecting surface ES of a single transport unit, which is shown next to the total collecting surface GS in
The support rail 12 is part of a holding arrangement 10 (
The base support 11 is designed in two parts, for example. A first base support part 11a is immovable, in particular firmly connected to the substrate or a wall. A second base support part 11b is movable if required. The support rail 12 is fastened to the second base support part 11b, in particular indirectly via the rail holder 13.
The support rail 12 can thus be displaced between an operating position and a maintenance position. In the operating position, the takeover of the product parts from the feed device 110 can take place in the takeover area. In the maintenance position, the support rail 12 is removed from the area below the delivery unit 112 of the feed device. Now the delivery unit 112 can be cleaned from below.
In the present case, the second base support part 11b is designed to be rotatable relative to the first base support part 11a, with a swivel joint 11d being provided. Fixing means 11f, for example a locking screw, can be used to hold the alignment of the two base support parts 10a, 11b relative to one another.
A wiper 25 is provided between individual or all of the transport units 21, which moves along the support rail 12 between individual transport units 21. The wiper 25 is set up to mechanically remove impurities from the support rail 12. The wiper 25 may be attached to, and move with, one of the transport carriages 22 for guiding the transport units, respectively. In this case, the wiper is arranged in particular in front of the transport carriage 22 in the conveying direction. Alternatively, a separate transport carriage is also conceivable, on which only the wiper is provided. The wiper can have a rubber lip 25L that is in sliding contact with the support rail 12.
The rope receptacle 262 is fixed relative to the transport carriage 22. The rope attachment 26F has a joint 261, which is arranged between the rope receptacle and the transport carriage. The joint 261 allows the direction of the rope receptacle 262 to be changed relative to the transport carriage 22.
In particular, the joint 261 is a ball and socket joint having a joint inner portion 261b and a joint outer portion 261a which slidably engage each other at a common ball portion surface.
Due to the curved course of the support rail 12, there is a constant change in the alignment of adjacent transport carriages 22. The articulated rope support avoids stress peaks on the rope itself, which has a positive effect on the durability of the rope.
As previously described, the transport units 21 are all connected to the traction means 26. In straight sections, the guidance of the traction means is comparatively unproblematic; in curved sections, the traction means can lead to tensions.
In the takeover area A1, the transport units 21 are guided along a 180° turn in a curved section K (
The force generates a swivel torque M26, which acts on the transport units 21 in an upward swiveling direction. However, the control elements 19, 29 ensure that the transport units 21 remain in the desired position. They now generate a counter-torque M16 counteracting the swivel torque M26. For this purpose, control forces F19 are provided by the control elements 19, 29.
The control forces F29 generate friction to the control elements, which in turn slow down the entire conveying process. In particularly unfavorable embodiments, the occurrence of the swiveling moments and the associated forces can lead to tensioning or jamming, which brings the entire conveyor device to a standstill.
The forces F16 and F26 thus neutralize each other, so that the transport unit is not subjected to any swiveling moment M26 in the direction of axis Y, which would again have to be compensated by the control elements.
Alternatively or in combination, the support wheel 16 directly supports the transport unit 11 and/or the transport carriage 22 radially with a support force F16 and may be arranged parallel to the support means plane.
The support wheel 16 also represents a drive wheel and is drive-connected to a drive 30, for example a drum motor. The drive wheel 16 can be connected to the drum motor 30 by a material or force fit; in particular, the drive wheel is attached to a circumferential surface of the drum motor. A second drive surface 27 is provided, through which a driving force is transmitted non-positively from the drive wheel 16 to one of the transport units 21 and/or the transport carriages 22. The transmission of the driving force is not shown in
The drive wheel 16 has a plurality of circumferentially distributed first drive surfaces 17, each of which cooperates with second drive surfaces 27 to transmit the driving force from the drive wheel 16 to the transport units 21 and/or the transport carriages 22. For this purpose, the drive wheel has radially outwardly engagement recesses 163 which is partially bounded by the first drive surface and is arranged in the second drive surface. The transport carriage or the transport unit must engage positively in the engagement recess 163. In the present case, the engagement recess 163 is formed in each case by an intermediate space between two circumferentially adjacent wheel attachments 162. For the sake of clarity, only some of the engagement recesses 163 in
The rope receptacle 262 is arranged radially on the outside of the drive wheel. It should be noted here that the traction means is preferably merely placed in the rope receptacle without any jamming occurring between the rope receptacle and the traction means. Even if the rope receptable is named in this manner, this does not implicitly mean that the traction means is necessarily a rope.
Optionally, the drive surfaces 27 and/or the rope receptacle 262 are provided on the wheel attachments.
This ensures that only that transport unit 21x is in drive connection with the drive wheel which, viewed in the conveying direction R, assumes the foremost position of all transport units 21 located at the drive wheel 16. This in turn ensures that reliable threading of the transport carriages or transport units into engagement recesses 163 of the drive wheel 16 is guaranteed, even if the traction means, which is preferably of elastic design, are subject to a certain linear expansion. Such linear expansion may occur due to wear or may be caused by unexpected high resistance in the conveyor device. In the present example, the drive connection is preferably positive-locking, since this allows a predetermined cycle to be maintained.
Strictly speaking,
In particular, the transport carriage can be regarded as a component of the transport unit, especially with regard to the drive connection between the drive wheel and the transport unit. Other parts that rotate firmly with the transport unit can also be regarded as its components.
In the return area A4, the transport units 21 are therefore pivoted from their handover position to the receiving position. For this purpose, the transport units 21 follow a spiral path of movement at least in sections.
In the spiral section of the conveying direction R, there is a change in the circumferential position of the transport unit 21 on the support rail 12, while at the same time there is an axial displacement of the transport unit 21 along the support rail 12.
As explained with reference to
Number | Date | Country | Kind |
---|---|---|---|
10 2020 134 233.0 | Dec 2020 | DE | national |
10 2021 107 401.0 | Mar 2021 | DE | national |
10 2021 109 659.6 | Apr 2021 | DE | national |
10 2021 122 513.2 | Aug 2021 | DE | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/EP2021/085275 | 12/10/2021 | WO |