The invention relates generally to power-driven conveyors and, more particularly, to a conveyor belt with flights and to transferring articles onto and off modular conveyor belts at the ends of a conveyor.
In many conveyor applications, it is necessary to separate conveyed articles into individual groups atop a conveyor belt. Flights extending upward from the belt's conveying surface and across its width at spaced intervals are used to divide a belt into bins. A conveyed article or a group of conveyed articles in one bin is separated from another article or group of articles in a neighboring bin by an interposed flight. In other applications, flights are used in transporting articles along inclined paths. The flights prevent gravity from causing articles to slide or roll all the way down the conveying surface of the belt. But there are problems associated with transferring articles onto and off the ends of flighted conveyors. Because flights are relatively tall and extend across the width of the belt, they prevent a transfer element from being positioned close to the belt's conveying surface in an end-off or end-on transfer. The transfer element must be spaced a sufficient distance from the conveying surface at the transfer end of the belt to avoid contact with the flights. Unless the conveyed articles have a footprint greater than the space between the belt and the transfer element or are transferred along the face of the flight as it passes the transfer element, they would fall into the space
Thus, there is a need for a conveyor that includes the advantages of flights and for a conveyor with flights that is capable of end-on and end-off article transfers.
These needs and others are satisfied in a conveyor embodying features of the invention. One version of the conveyor comprises a series of rows of belt modules that extend longitudinally in the direction of belt travel from a first end to a second end, laterally from a first side to a second side, and in thickness from a bottom to a top surface. Consecutive rows are connected together end to end at a hinge joint to form an endless belt loop. Upstanding from the top surface of separate rows of the belt are flights with top edges extending laterally at least partway across the rows. Consecutive flights divide the top surface of the belt into individual bins. Laterally spaced slots extending from the top edge toward the top surface of the modular belt rows divide each flight into laterally spaced flight segments. A conveyor frame supports the conveyor belt loop for travel along a carryway and an opposite returnway between opposite ends of the conveyor. A transfer platform is at an end of the conveyor. Conveyed articles transfer between the platform and the belt across the platform. The platform includes fingers extending from a plate to distal finger tips. The fingers are spaced laterally by gaps. The finger tips are positioned at the end of the conveyor close to the belt. The slots in the flights on the belt are spaced apart laterally to coincide with the fingers.
In another aspect of the conveyor, a similar belt has dogs with a longitudinal dimension and a lateral dimension. The lateral dimension of a dog is greater than its longitudinal dimension. A transfer platform has laterally spaced fingers that extend toward the top surface of the belt at the end of the conveyor. The dogs are spaced apart laterally to coincide with the gaps between the fingers.
In another aspect of the invention, a conveyor belt comprises an endless conveyor belt loop that extends longitudinally in the direction of belt travel, laterally from a first side to a second side, and in thickness from a bottom to a top surface. Fights upstanding from the top surface outward to a top edge extend laterally across the conveyor belt at longitudinally spaced intervals to form bins between consecutive flights. Rollers extend through the thickness of the conveyor belt past the top and bottom surfaces between consecutive flights.
In yet another aspect of the invention, a conveyor belt module comprises a module body extending longitudinally from a first end to a second end, laterally from a first side to a second side, and in thickness from a bottom to a top surface. Hinge members are spaced apart laterally along the first and second ends. Dogs, upstanding from the top surface, are spaced apart laterally across slots. Each dog has a lateral dimension greater than a longitudinal dimension.
In another aspect of the invention, a conveyor belt module comprises a module body extending longitudinally from a first end to a second end, laterally from a first side to a second side, and in thickness from a bottom to a top surface. Hinge members are spaced apart laterally along the first and second ends. Upstanding from the top surface is a flight that extends to a top edge at a height above the top surface. The flight extends laterally across the module body and forms flight segments laterally spaced by slots extending from the top edge of the flight toward the top surface of the module body. Each flight segment has a longitudinal length less than a lateral width.
These and other features and aspects of the invention, as well as its advantages, are better understood by reference to the following description, appended claims, and accompanying drawings, in which:
A conveyor embodying features of the invention is shown in
The conveyor belt 12 is preferably a modular plastic conveyor belt, such as one of those manufactured and sold by Intralox, L.L.C., of Harahan, La., USA. The modular belt is constructed of a series of rows 32, 32′ of one or more belt modules, such as short edge modules 34, long edge modules 35, and interior modules 36, arranged in a bricklay pattern. The modules are conventionally molded out of a thermoplastic polymer, such as polyethylene, polypropylene, acetal, or a composite polymeric material. Each row extends longitudinally from a first end 38 to a second end 39, laterally from a first side 40 to a second side 41, and in thickness from a bottom 42 to a top surface 43. Consecutive rows are connected together at hinge joints 47 that enable the belt to articulate about sprockets. The belt follows a conveying path including along a carryway 44 atop the carryway pan and along an opposite returnway 45 below the carryway. Rollers 46, drums, or shoes support the belt in the returnway and reduce sag. Along the carryway, the belt defines a generally planar carryway path for transporting articles from one end of the conveyor to the other. Positioned at the exit end 17 of the conveyor exemplified by
Periodically spaced along the length of the belt in selected belt rows are groups of laterally spaced dogs 64 forming segmented flights 66 across the width of the belt. The dogs are preferably unitarily molded with the modules from which they extend. As shown in
The transfer platform 48 is shown in
The purpose of the finger transfer platform is to allow the segmented flight to pass through the gaps between the fingers as the belt articulates about the sprocket set at the entrance or exit end of the conveyor in its transition between carryway and returnway. The slots in the flight allow the finger tips of the transfer platform to be positioned close to the top surface of the belt at the end of the conveyor. The close proximity of the finger tips to the belt allows the transfer platform to strip articles from or to transfer articles onto the top surface of the belt smoothly. The meshing of the fingers of the transfer platform with the flight segments allows the belt to be positioned more closely to an infeed or an outfeed conveyor on the other side of the transfer platform.
The placement of the transfer platform relative to the conveyor belt is shown in
Other versions of a conveyor are shown in
Gravity assistance in transferring products is alternatively achieved by tilting an end portion 101 of the conveyor belt 88 at the exit end 102 of the conveyor off horizontal, as shown in
Articles may also be swept from a flighted belt by a rake belt as shown in
Thus the invention has been described with reference to a few versions. But other versions are possible. For example, the flights do not have to extend perpendicularly upward from the top surface of the belt; they could extend at an oblique angle. Furthermore, the flights could have curved faces, rather than the flat faces shown, forming flight segments that could be circular in cross section, for instance. As another example, the flights need not be integrally molded with the belt modules; they could be attached to the belt by any of the various means used to attach accessories to modular belts. Or, as another example, the flights could be made of a different material from the belt modules, such as a flexible elastomeric material co-molded with or otherwise attached to the belt modules. So, as these few examples suggest, the scope of the claims is not meant to be limited to the versions described in detail or to the preferred features discussed.
Number | Name | Date | Kind |
---|---|---|---|
3550756 | Kornylak | Dec 1970 | A |
3894627 | Jabbusch et al. | Jul 1975 | A |
4003466 | Muth | Jan 1977 | A |
4051949 | Lapeyre | Oct 1977 | A |
4171045 | Lapeyre | Oct 1979 | A |
4172516 | Curl et al. | Oct 1979 | A |
4262794 | Bourgeois | Apr 1981 | A |
4273234 | Bourgeois | Jun 1981 | A |
4682684 | Löthman | Jul 1987 | A |
4821869 | Hodlewsky | Apr 1989 | A |
4832183 | Lapeyre | May 1989 | A |
5038921 | Hoppmann et al. | Aug 1991 | A |
5064054 | Hoppmann et al. | Nov 1991 | A |
5165514 | Faulkner | Nov 1992 | A |
5190137 | Tas | Mar 1993 | A |
5215182 | Garbagnati | Jun 1993 | A |
5322158 | Boorsboom et al. | Jun 1994 | A |
5337886 | Anderson et al. | Aug 1994 | A |
5490591 | Faulkner | Feb 1996 | A |
5551543 | Mattingly et al. | Sep 1996 | A |
5584373 | Layne | Dec 1996 | A |
6164435 | Coen et al. | Dec 2000 | A |
6296110 | van Zijderveld et al. | Oct 2001 | B1 |
6318544 | O'Connor et al. | Nov 2001 | B1 |
6332531 | Damkjaer | Dec 2001 | B1 |
6467610 | MacLachlan | Oct 2002 | B1 |
6494312 | Costanzo | Dec 2002 | B2 |
6758323 | Costanzo | Jul 2004 | B2 |
6997309 | Stebnicki et al. | Feb 2006 | B2 |
7111725 | Marshall et al. | Sep 2006 | B2 |
20060118389 | Henley | Jun 2006 | A1 |
20060151304 | Ozaki et al. | Jul 2006 | A1 |
20070034481 | Fourney | Feb 2007 | A1 |
Number | Date | Country |
---|---|---|
10209155 | Oct 2002 | DE |
2278329 | Nov 1994 | GB |
8244938 | Sep 1996 | JP |
Number | Date | Country | |
---|---|---|---|
20060207862 A1 | Sep 2006 | US |
Number | Date | Country | |
---|---|---|---|
60593279 | Jan 2005 | US |