The present invention relates to a cooker, and especially to a solid-fuel cooker, such as a barbecue, for outdoor use.
It will be appreciated that the invention has application to a range of different types of cookers that use solid fuels, such as wood chips, charcoal or briquettes. These cookers include, but are not limited to, barbecues, grills, smokers, outdoor ovens, pizza ovens, and the like, and it will be convenient to describe the invention herein in this exemplary context.
Barbecues that are designed to use solid fuel, such as wood, charcoal or briquettes, to cook food have been known for many years. Typically, such barbecues have a chamber called a firebox for accommodating the solid fuel during combustion and a cooking grill disposed above the firebox so that the heat generated by the combustion of the solid fuel in the firebox is transferred to the cooking grill.
Before cooking on such solid-fuel barbecues may commence, it is first necessary for the solid fuel to be ignited. To this end, a user traditionally starts a fire in the firebox from paper and wood. Either the wood slowly reduces to coals for use in cooking, or additional solid fuel in the form of charcoal or briquettes are included in the fire and are then slowly ignited for use in subsequent cooking. This traditional technique has the disadvantage, however, that it is quite complicated and time consuming before the solid fuel is suitably ignited for cooking. In another technique, the solid fuel is placed in the firebox together with a highly flammable liquid or other highly flammable items, such as firelighters, applied on or amongst the solid fuel. By igniting the highly flammable liquid or items with a naked flame from a match or a cigarette lighter, the surrounding solid fuel is gradually ignited to combustion for use in cooking. A disadvantage of this technique, however, is that such highly flammable liquids and items can expose the user to the risk of accidents and/or injury if used improperly. Also, components of the petrochemicals typically contained in such highly flammable liquids or items can be transferred to food during the cooking process.
In view of the above, it is an object of the present invention to provide a cooker, such as a barbecue, that substantially overcomes or at least ameliorates one or more of the disadvantages discussed above.
According to one aspect the present invention provides a cooker, such as a barbecue, comprising: a body defining a chamber configured to act as a firebox for combustion of solid fuel, such as charcoal or briquettes; a fuel support structure for supporting the solid fuel in the chamber; and an ignition system for igniting the solid fuel supported by the support structure. The ignition system comprises: at least one electric heating element mounted to the body and located in or adjacent to the chamber for heating the solid fuel supported by the support structure; and a switch operable between a first state, in which the at least one electric heating element is electrically energized (i.e., switched “on”), and a second state, in which the at least one electric heating element is electrically de-energized (i.e., switched “off”). The at least one electric heating element is configured to transfer heat to the solid fuel supported by the support structure to ignite the solid fuel when the switch is operated to the first state.
According to another aspect, the present invention provides a cooker, such as a barbecue, comprising: a body defining a chamber for combustion of solid fuel, such as wood, charcoal or briquettes; a fuel support structure for supporting solid fuel in the chamber; and an ignition system for igniting solid fuel supported by the fuel support structure, the ignition system comprising at least one electric heating element mounted to the body for heating solid fuel supported by the fuel support structure, the at least one electric heating element configured to be switched between an electrically energized or “on” state and an electrically de-energized or “off” state. The at least one electric heating element is arranged to transfer heat to solid fuel supported by the fuel support structure to ignite the solid fuel when it is switched to the energized or “on” state. The cooker preferably further includes a cooking grill for supporting food items to be cooked spaced above the solid fuel supported on the fuel support structure in the chamber.
In a preferred embodiment, the chamber of the cooker is upwardly open, or has an upper opening (that may optionally include a lid or a cover) for the introduction of the solid fuel onto the fuel support structure. In this way, the body of the cooker may be designed for introducing the solid fuel from above through an upper opening formed in or by the cooker body onto the fuel support structure, as is known in conventional barbecue design. The fuel support structure is preferably configured as a receptacle, such as a basin or tray, for holding the solid fuel. The cooker (e.g., barbecue) typically comprises a cooking grill that is mountable to the body so that the cooking grill is located spaced above the solid fuel supported on the fuel support structure in the chamber, as will be understood in the art.
In a preferred embodiment, the ignition system comprises a controller that is operatively associated with or connected to the at least one electric heating element and/or the switch. The controller is desirably configured to operate the switch and/or the at least one electric heating element from the first (i.e. “on”) state to the second (i.e. “off”) state automatically after a predetermined period of time has elapsed; i.e. following operation to the first (i.e. “on”) state. The predetermined period of time may be in the range of about 2 minutes to about 20 minutes, preferably in the range of about 5 minutes to about 15 minutes, and more preferably in the range of about 5 minutes to about 10 minutes.
In a preferred embodiment, the ignition system further comprises a user interface for operating the controller or the switch. In this regard, the user interface may include a screen, such as a touch-screen, which provides a display for a user. The screen is preferably configured to provide the user with information on any one or more of: the state of the switch or the heating element, a grill temperature, and the time remaining before the predetermined period of time has elapsed; i.e. indicating that adequate combustion of the solid fuel has occurred to commence cooking.
In a preferred embodiment, the at least one electric heating element is arranged in the chamber of the body of the cooker such that, when the solid fuel is placed on the fuel support structure, the at least one electric heating element is substantially surrounded by, and optionally in direct contact with, the solid fuel.
In an alternative preferred embodiment, the fuel support structure is configured to be arranged in the chamber of the body of the cooker such that it is located above, e.g. immediately above, the at least one electric heating element. In this regard, the fuel support structure may include an insert, such as a plate member, in a base thereof for covering and protecting the at least one heating element, but which nevertheless permits or promotes the transfer of heat from the heating element to the solid fuel. To this end, the insert has a lower surface arranged above the at least one heating element and an upper surface arranged for contact with the solid fuel. This insert may include a plurality of apertures extending there-through, i.e. from the lower surface to the upper surface, to promote heat transfer also via radiation and convection. The fuel support structure, or at least the insert portion thereof, may be formed from stainless steel, although other thermally conductive materials, such as other metals or metal alloys, are also contemplated.
In a preferred embodiment, the at least one electric heating element comprises: a pair of electrical connectors configured for electrical connection to an electrical power source, e.g. via the switch; an electrical resistance heating wire arranged to electrically interconnect the pair of electrical connectors; and a sheath of electrically insulating and thermally conductive material surrounding and encapsulating the resistance heating wire. The electrical resistance heating wire is preferably formed from a nickel chromium alloy, and the sheath is preferably formed from magnesium oxide. The at least one electric heating element may further comprise a cover layer covering the sheath, with the cover layer preferably being formed from stainless steel.
In a preferred embodiment, the at least one electric heating element is elongate and may extend in a convoluted configuration, e.g. a serpentine or coiled configuration, to concentrate the transfer of heat to the solid fuel supported on the fuel support structure; for example, via the said insert or plate member of the fuel support structure in thermal contact with the fuel. In the context of this application, thermal contact or heat transfer includes any one or more of heat conduction, heat radiation, and convection.
In a preferred embodiment, the ignition system further comprises an electric cable for connection to an electrical power supply socket to supply electrical energy to the at least one heating element. The electric cable is preferably wound on a spool in the body of the cooker, with the spool being under torsional bias for retracting the cable after ignition of the solid fuel.
According to at least one preferred embodiment, the invention thus provides a cooker, such as a barbecue, comprising: a body defining a chamber for combustion of solid fuel, such as charcoal or briquettes; a fuel support structure for supporting solid fuel in the chamber; a cooking grill for supporting food items to be cooked spaced above the solid fuel supported on the fuel support structure in the chamber; and an ignition system for igniting solid fuel supported by the fuel support structure, the ignition system comprising at least one electric heating element mounted to the body for heating solid fuel supported by the fuel support structure, the at least one electric heating element configured to be switched between an electrically energized or “on” state and an electrically de-energized or “off” state. The at least one electric heating element is arranged to transfer heat to solid fuel supported by the fuel support structure to ignite the solid fuel when it is switched to the energized or “on” state. The at least one electric heating element is elongate and extends in a convoluted or serpentine configuration to concentrate heat transfer to the solid fuel on the fuel support structure. The fuel support structure is configured as a basin or a tray for holding the solid fuel in the chamber above the at least one electric heating element, and the fuel support structure includes an insert, such as a plate member, having a lower surface arranged above the at least one heating element and an upper surface for contact with the solid fuel.
According to at least one preferred embodiment, the invention also provides a cooker, such as a barbecue, comprising: a body defining a chamber to act as a firebox for combustion of solid fuel, such as charcoal or briquettes; a fuel support structure for supporting solid fuel in the chamber; and an ignition system for igniting solid fuel supported by the fuel support structure, the ignition system comprising at least one electric heating element mounted to the body for heating solid fuel supported by the fuel support structure, the at least one electric heating element being switchable to an electrically energized or “on” state and to an electrically de-energized or “off” state and being configured and arranged to transfer heat to solid fuel supported by the fuel support structure to ignite the solid fuel when switched to the electrically energized or “on” state. The ignition system includes a controller that is configured to switch the at least one electric heating element from the “on” state to the “off” state automatically after a predetermined period of time in the range of about 2 minutes to 20 minutes has elapsed. The fuel support structure is configured as a receptacle, such as a basin or a tray, for holding the solid fuel and the chamber is upwardly open for introducing the solid fuel onto the fuel support structure from above, wherein the at least one electric heating element is located in or adjacent the chamber and the fuel support structure is arranged in the chamber above the at least one electric heating element. The fuel support structure includes an insert, such as a plate member, that covers the at least one heating element, the insert having a plurality of apertures there-through.
For a more complete understanding of the invention and the advantages thereof, exemplary embodiments of the invention will be explained in more detail in the following detailed description with reference to the accompanying drawings, in which like reference signs designate like parts, and in which:
The accompanying drawings are included to provide a further understanding of the present invention and are incorporated in and constitute a part of this specification. The drawings illustrate particular embodiments of the invention and together with the description serve to explain the principles of the invention. Other embodiments of the invention and many of the attendant advantages of the invention will be readily appreciated as they become better understood with reference to the following detailed description.
It will be appreciated that common and/or well understood elements that may be useful or necessary in a commercially feasible embodiment are not necessarily depicted in order to facilitate a more abstracted view of the embodiments. The elements of the drawings are not necessarily illustrated to scale relative to each other. It will also be understood that certain actions and/or steps in an embodiment of a method may be described or depicted in a particular order of occurrences while those skilled in the art will understand that such specificity with respect to sequence is not actually required.
Referring firstly to
As shown in
The generally rectangular body 10 of the barbecue 1 includes a chamber 15 that is designed to receive the solid fuel, e.g., charcoal or briquettes (not shown), for combustion and thus acts as a firebox for combustion of the solid fuel. To this end, a fuel support structure 20 is provided for supporting the solid fuel in the chamber 15. In this embodiment, the fuel support structure 20 comprises a removable tray or basin 21 to hold and support the charcoal or briquettes. The chamber 15 of the body 10 opens to the upper surface 14 for introducing the tray or basin 21 into the chamber or firebox 15 and for placing the solid fuel onto the support structure 20 from above. The tray or basin 21 is typically shaped and sized to generally match the dimensions of the chamber 15 such that the tray or basin 21 is configured to sit and nest neatly within the chamber 15. In this regard, it will be seen from
As can be seen in
With particular reference to
The electric heating element 31 of the ignition system 30 is therefore mounted in the body 10 of the barbecue 1 and arranged immediately below the fuel support structure 20 in the chamber 15 such that the heating element 31 is directly below and covered by the plate-like insert 23, which protects the heating element 31. The heating element 31 is thus in thermal contact with the lower surface 25 of the plate-like insert 23, and radiant heat can be transferred from the heating element 31 to the solid fuel (e.g. charcoal or briquettes) supported by the fuel support structure 20 via the insert 23 itself and via the holes or apertures 26 in the insert 23. The electric heating element 31 is thus configured and arranged for heating the solid fuel (e.g. charcoal or briquettes) supported by the support structure 20.
The ignition system 30 further includes a controller (not shown) having a user interface 37 and a switch 38 operable for activating and deactivating the electric heating element 31. In particular, the switch 38 in this embodiment comprises a manually operable button incorporated in a front panel of the body 10 of the barbecue 1. In this regard, when it is pressed by a user, the switch or button 38 is operable between a first state, in which the electric heating element 31 is electrically energized (i.e., switched “on”), and a second state, in which the electric heating element 31 is electrically de-energized (i.e., switched “off”). When the button 38 is switched “on” or operated to the first state, the heating element 31 is configured and arranged to transfer heat very quickly to the solid fuel supported on the support structure 20 to ignite the solid fuel. As will be seen in
With reference again to drawing
Although not shown in the drawings, it will be noted that the ignition system 30 further comprises an electric cable for connecting the barbecue 1 to an electrical power supply; e.g., via a conventional plug and socket connection. In this way, electrical power may be supplied to the electric heating element 31 during ignition of the solid fuel. The electric cable (not shown) is wound on a spool (not shown) that is mounted within the body 10 of the barbecue 1, preferably in a thermally insulated compartment or a compartment sufficiently remote from the chamber 15 to avoid heat damage to the cable. The spool is provided with a torsional bias by a spring (not shown) such that the electrical cable may be unwound from the spool by applying a tensile force to extend the cable by a sufficient length to connect with the electrical power supply socket. After the ignition of the solid fuel is complete, the electrical cable can be disconnected from the electrical power supply socket and then retracted and rewound back on to the spool using the torsional bias of the spring.
With reference to
Referring now to
Although specific embodiments of the invention are illustrated and described herein, it will be appreciated by those of ordinary skill in the art that a variety of alternative and/or equivalent implementations exist. It should be appreciated that the exemplary embodiment or exemplary embodiments are examples only and are not intended to limit the scope, applicability, or configuration in any way. Rather, the foregoing summary and detailed description will provide those skilled in the art with a convenient road map for implementing at least one exemplary embodiment, it being understood that various changes may be made in the function and arrangement of elements described in an exemplary embodiment without departing from the scope as set forth in the appended claims and their legal equivalents. Generally, this application is intended to cover any adaptations or variations of the specific embodiments discussed herein.
It will also be appreciated that in this document the terms “comprise”, “comprising”, “include”, “including”, “contain”, “containing”, “have”, “having”, and any variations thereof, are intended to be understood in an inclusive (i.e. non-exclusive) sense, such that the process, method, device, apparatus or system described herein is not limited to those features or parts or elements or steps recited but may include other elements, features, parts or steps not expressly listed or inherent to such process, method, article, or apparatus. Furthermore, the terms “a” and “an” used herein are intended to be understood as meaning one or more unless explicitly stated otherwise. Moreover, the terms “first”, “second”, “third”, etc. are used merely as labels, and are not intended to impose numerical requirements on or to establish a certain ranking of importance of their objects.
Number | Date | Country | Kind |
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2017232161 | Sep 2017 | AU | national |