This application claims the benefit of Korean Application No. 2003-17753, filed Mar. 21, 2003, in the Korean Intellectual Property Office, the disclosure of which is incorporated herein by reference.
1. Field of the Invention
The present invention relates to a cooking apparatus, and more particularly to a cooking apparatus, which includes a socket for power supply provided at a rear wall of its cooking cavity and a tray having a heater therein so as to cause the tray to generate heat by the heater, thereby improving heating efficiency.
2. Description of the Related Art
Generally, a cooking apparatus includes a cooking cavity to receive foods to be cooked, and a heating device installed in the cooking cavity or in an additional compartment isolated from the cooking cavity. For example, a microwave oven, which is a kind of cooking apparatus, includes a cooking cavity defining a space for cooking foods therein, and a machine room isolated from the cooking cavity having a magnetron generating microwaves. The microwaves are then introduced into the cooking cavity to cook the food.
In microwave ovens, where cooking is performed by only the microwaves from the magnetron, it is difficult to achieve a satisfactory cooking result because food is not evenly irradiated with the microwaves due to factors such as water content, distribution, and size of the food. Further, it is impossible to perform various kinds of cooking. To overcome such problems in conventional microwave ovens, a microwave oven has been proposed, in which the cooking cavity includes upper and lower heaters, to quickly and evenly cook food in the cooking cavity by heat generated from the upper and lower heaters as well as microwaves generated from the magnetron and to allow various kinds of cooking to be performed.
In the microwave oven with the upper and lower heaters, when the upper and lower heaters are turned on after a tray, on which food is placed, is received in the cooking cavity between the upper and lower heaters, the food can be cooked by heat generated from the upper and lower heaters, as in a grill oven.
However, in a conventional cooking apparatus provided with a plurality of heaters in its cooking cavity, the cooking cavity is not only reduced in its capacity but also complicated in its structure, thereby precluding efficient employment of the cooking cavity and increasing production cost and time.
In addition, in the conventional cooking apparatus, a tray in a cooking cavity is separated from a lower heater, so that heat generated from the lower heater must be transmitted to the food through the tray. Thus, heating efficiency is decreased and sufficient heat energy cannot be transmitted to a lower surface of the food, thereby increasing electric power consumption. Furthermore, since the amount of heat energy transmitted to upper and lower parts of the food are different from each other, the food must be periodically turned over to evenly cook upper and lower parts of the food, thereby causing the user inconvenience. Moreover, since a temperature at a part of the microwave oven around the lower heater becomes very high, a cooling fan operating at a high speed must be provided in the microwave oven to cool the heated part, thereby causing unpleasant noise due to the high-speed operation of the cooling fan.
Additionally, since a tray disposed to be spaced from a lower heater of the conventional cooking apparatus has uneven temperature distribution between its upper surface and its lower surface facing a lower heater, food placed on the tray is not evenly cooked.
Accordingly, it is an aspect of the present invention to provide a cooking apparatus, which is designed to increase heating efficiency and to quickly cook foods.
It is another aspect of the present invention to provide a cooking apparatus, having an increased effective space for its cooking cavity and which has a simplified structure for its cooking cavity.
It is a further aspect of the present invention to provide a cooking apparatus, which allows food to be evenly cooked and does not require that food be turned over during cooking.
Additional and/or other aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention.
The foregoing and/or other aspects of the present invention are achieved by providing a cooking apparatus including a cooking cavity, at least one pair of support rails provided at both side walls of the cooking cavity, a tray placed on the support rails and on which food to be cooked is placed, a heater provided at the tray so as to cause the tray to be directly heated. Thus, the tray cooks the food by activation of the heater. The heater further provides a pair of terminals to be supplied with electric power. At least one socket is provided at a rear wall of the cooking cavity and connected to the pair of terminals of the heater to allow electric power to be supplied to the heater.
The heater may include a conductive film coated on a lower surface of the tray, and first and second electrodes connected to the conductive film and opposing each other, so that the conductive film is heated by electric current flowing through the conductive film between the first and second electrodes, thereby heating the tray.
In an aspect of the present invention, each of the first and second electrodes may be divided at its center portion, and both the divided electrode segments may be spaced from each other by a certain distance with a conductive wire connected therebetween, in order to prevent a center area of the conductive film from being heated more than its peripheral area.
In another aspect of the present invention, each of the first and second electrodes may be bent outward to have an arched shape, in order to prevent a center area of the conductive film from being heated more than its peripheral area.
The pair of terminals may be positioned at a side of the tray such that inner ends of the terminals are connected to the first and second electrodes and outer ends of the terminals are outwardly projected from the tray. Thus, when the tray is pushed into the cooking cavity along the support rails, the pair of terminals insert into the socket corresponding to the support rails to allow the tray to be heated by electric current flowing through the conductive film between the first and second electrode.
The lower surface of the tray may be covered with a cover plate to prevent the heater attached to the tray from being exposed.
Each of the pair of terminals may be surrounded with an insulating sheath except at its opposite ends, and the lower surface of the tray and the cover plate may be provided with a pair of grooves, respectively, to define a pair of holes, in which the pair of terminals are received.
Sealing material may be applied to the grooves of the tray and the cover plate so as to prevent moisture from infiltrating into the heater through the grooves.
The at least one pair of support rails may include a plurality of pairs of support rails, which are positioned at both side walls of the cooking cavity to be vertically spaced from one another by a certain distance. The at least one socket may include a plurality of sockets, which are positioned at the rear wall of the cooking cavity to correspond to the plurality of pairs of support rails.
The cooking apparatus may include an upper heater fixed to an upper portion of the rear wall of the cooking cavity to cook food in cooperation with the heater provided at the tray.
Each of the plurality of sockets may include a micro switch, which is turned on and off when the terminals are inserted into and separated from one of the sockets, to control electric current supplied to the heater by registering which of the sockets the heater is inserted into.
The tray may include a bottom plate and a side wall upwardly extended from a peripheral edge of the bottom plate, and the heater may be positioned on a lower surface of the bottom plate.
The cooking apparatus may include a grill plate placed on an upper end of the tray. The side wall of the tray may include a stepped portion at a predetermined height of its inner surface, which serves as a water level mark. Thus, when the heater of the tray is activated after the tray containing water is filled up to the stepped portion and having the grill plate with food placed thereon, the food on the grill plate is cooked in the cooking cavity by steam generated from the water contained in the tray.
These and/or other aspects and advantages of the invention will become apparent and more readily appreciated from the following description of the preferred embodiments, taken in conjunction with the accompanying drawings of which:
Reference will now be made in detail to the present preferred embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like reference numerals refer to like elements throughout. The embodiments are described below in order to explain the present invention by referring to the figures.
The cooking cavity 10 is defined by a rear wall 11, left and right walls 12 and 13, a top wall 14, and a bottom wall 15. The cooking cavity 10 is provided with a heater 4 close to the top wall 14 at the rear wall 11, to emit high-temperature heat downwardly.
The left and right walls 12 and 13 of the cooking cavity 10 are provided with a pair of upper support rails 21, a pair of intermediate support rails 22 and a pair of lower support rails 23, which are spaced from each other by a certain distance. The rear wall 11 of the cooking cavity 10 is provided with an upper socket 24, an intermediate socket 25, and a lower socket 26, which are positioned just below the upper, intermediate and lower support rails 21, 22 and 23, respectively.
Although the support rails 21, 22, and 23 and the sockets 24, 25, and 26 are described to be disposed at an upper position, an intermediate position and a lower position of the cooking cavity, the number and the position of the support rails 21, 22, and 23 and the sockets 24, 25, and 26 may be changed depending on a size of the cooking cavity.
The right wall 13 of the cooking cavity 10 is further provided with a temperature sensor 27 to detect a temperature in the cooking cavity 10 and thus control cooking of food in the cooking cavity 10.
A tray 30 according to the present invention, on which food is placed, is easily received in the cooking cavity 10.
The tray 30 includes a bottom plate 31 and an integral side wall 32 upwardly extended from a peripheral edge of the bottom plate 31 to have a substantially rectangular form. The side wall 32 is integrally provided at its upper end with a flange 33 extended outwardly by a certain length. Accordingly, the tray 30, on which food is placed, can be easily supported by any one pair of support rails 21, 22, and 23 among the upper, intermediate and lower support rails 21, 22 and 23 formed at the left and right walls 12 and 13, so as to cook the food in the cooking cavity 10.
As shown in
The conductive film 41 is produced from material, which allows electric current to flow between the first and second electrodes 42 and 43 through the shortest path, to generate heat by itself, and radiate the heat. Accordingly, the overall bottom plate 31 of the tray 30 on which the conductive film 41 is coated serves as a heating surface.
The first electrodes 42 and the second electrodes 43 are electrically connected to the terminals 44. Consequently, when the terminals 44 are inserted in any one of the sockets 24, 25 and 26 of the cooking cavity 10 allowing external electric power to be supplied to the heater 40, the electric current flows between the first and second electrodes 42 and 43 through the conductive film 41. This causes the conductive film 41 to generate heat.
At this point, the center area “A” between the first and second electrodes 42 and 43 is heated to a relatively high temperature due to concentration of heat, compared to the remaining areas, thereby causing the bottom plate 31 of the tray 30 to be unevenly heated. To solve this problem, as shown in
Alternatively, the center area “A” of the conductive film 41 may be evenly heated without the division of each of the first and second electrodes 42 and 43. As shown in
It is understood that there are many other arrangements of the first and second electrodes 42 and 43 which would provide even heating of the conductive film 41.
The terminals 44 are positioned on the underside of the tray 30 such that inner ends of the terminals 44 are connected to the first and second electrodes 42 and 43 and outer ends of the terminals 44 are projected from the tray 30. Therefore, when the outer ends of the terminals 44 are inserted into any one of the sockets 24, 25 and 26 installed on the rear wall 11 of the cooking cavity 10, the first and second electrodes 42 and 43 are supplied with electric power. The terminals 44 are surrounded with insulating sheaths 46 to prevent electricity leakage.
With reference to
As such, since the heater 40 according to the present invention is comprised of the conductive film 41, the first and second electrodes 42 and 43, and the terminals 44, the heater 40 can be remarkably decreased in its thickness and weight, thereby preventing considerable increase of overall thickness and weight of the tray 30. Furthermore, since the heater 40 is directly attached to the tray 30 so as to permit the tray 30 to generate heat by itself to cook food placed thereon, heating efficiency is considerably improved and power consumption is reduced.
The tray 30 having the heater 40 installed thereon is made of metallic material having excellent heat transfer properties, such as aluminum and stainless steel. Among the metallic materials, it is more preferable to use stainless steel in view of heat resistance.
A structure allowing the terminals 44 of the tray 30 having the heater 40 to be inserted into any one of the sockets 24, 25 and 26 provided at the cooking cavity 10 will now be described with reference to
As shown in
Sealing material is applied to a gap between the terminals 44 and the semi-circular grooves 35 and 51 so as to prevent water or foreign substances from infiltrating into the heater 40 through the gap.
As shown in
More specifically, where the tray 30 is placed on the upper support rails 21, and the terminals 44 of the heater 40 are inserted into the upper socket 24, for the purpose of cooking of a small sized food, the tray 30 is positioned at a level closest to the upper heater 4 installed on the top wall of the cooking cavity 10. Consequently, even if the heater 40 of the tray 30 is applied with relatively little electric power, the food placed on the tray 30 can be quickly cooked.
Where the tray 30 is placed on the intermediate support rails 22, and the terminals 44 of the heater 40 are inserted into the intermediate socket 25, for the purpose of cooking of a moderate sized food, the tray 30 is positioned at a level moderately remote from the upper heater 4. Consequently, the heater 40 of the tray 30 is applied with moderate electric power to cook the food placed on the tray 30.
Finally, where the tray 30 is placed on the lower support rails 23, and the terminals 44 of the heater 40 are inserted into the lower socket 26, for the purpose of cooking of a large sized food, the tray 30 is positioned at a level farthest from the upper heater 4. In this case, the heater 40 of the tray 30 is applied with high electric power to cook the large sized food placed on the tray 30.
In another embodiment, the cooking apparatus 100 is provided with a manual cooking temperature adjustment system. This would allow the user to cook foods with varying sizes at varying temperature. For instance, a food, such as a steak requiring little space and high cooking temperatures could be cooked on the upper support rails.
An operation of steaming food according to the present invention will now be described with reference to
As described above, since the cooking apparatus 100 according to the present invention is designed to cook food by heat evenly generated through the bottom plate 31 of the tray 30 from the heater 40 attached to the bottom plate 31, the tray 30 may be used as a steaming container to steam food.
As shown in
With the supply of electric power, the heater 40 activates and causes the conductive film 41 to generate heat, and thus the bottom plate 31 of the tray 30 is evenly heated. Accordingly, the water contained in the tray 30 is vaporized by the heated bottom plate 31, thereby steaming the food placed on the grill plate 70.
As such, since the cooking apparatus 100 according to the present invention is constructed so the tray 30 is provided at its lower surface with the thin and light heater 40, and the heater 40 is selectively supplied with electric power from one of the sockets 24, 25 and 26, the cooking apparatus 100 may be used alone or in conjunction with another heating source such as a magnetron generating microwaves, depending on a kind and a size of food and a cooking manner.
As apparent from the above description, the present invention provides a cooking apparatus 100, which includes a tray having a heater to cook food placed on the tray in a direct heating manner. Accordingly, heating efficiency of the cooking apparatus 100 is considerably improved, and thus electric power consumption is dramatically reduced, compared to a conventional cooking apparatus.
In addition, since a tray of the cooking apparatus 100 according to the present invention is provided at its lower surface with a thin heater attached thereto, thereby dispensing with a necessity for providing an additional heater in a cooking cavity of the cooking apparatus 100, an effective cooking space in the cooking cavity is increased, and manufacturing cost and time is reduced. Additionally, it is not necessary to operate a cooling fan for cooling a lower space of the cooking cavity at high speed and for a long period of time.
Furthermore, since a tray of the cooking apparatus 100 according to the present invention is evenly heated throughout its area to directly heat food placed on the tray, a lower part of the food is quickly and evenly cooked, and a procedure of turning food over during a grilling operation is not necessary.
Additionally, since a tray of the cooking apparatus 100 according to the present invention is directly heated at its bottom plate, a steaming operation can be easily performed where the tray contains water therein.
Although an embodiment of the present invention has been shown and described, it would be appreciated by those skilled in the art that changes may be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the claims and their equivalents.
Number | Date | Country | Kind |
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10-2003-0017753 | Mar 2003 | KR | national |
Number | Name | Date | Kind |
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2683795 | Sheidler | Jul 1954 | A |
2976386 | Salton | Mar 1961 | A |
3548154 | Christiansson | Dec 1970 | A |
4459470 | Shlichta et al. | Jul 1984 | A |
4517446 | Torning | May 1985 | A |
Number | Date | Country |
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10-300098 | Nov 1998 | JP |
Number | Date | Country | |
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20040182849 A1 | Sep 2004 | US |