The invention relates to a cooking appliance including a cooking chamber and a fan for circulating cooking chamber air, and a method for operating the same.
Such cooking appliances and methods for operating the same have been previously described in various embodiments in the art and include a housing having a cooking chamber disposed in the housing and bounded by cooking chamber walls of the housing, a cooking chamber door for closing a cooking chamber opening of the cooking chamber in a closed position of the cooking chamber door, at least one heater for heating the cooking chamber, a fan for circulating cooking chamber air present in the cooking chamber, a fan wheel of the fan being disposed in the cooking chamber, and a motor of the fan being mounted on the housing outside of the cooking chamber, and the fan wheel being torque-transmittingly connected to the motor via a drive shaft extending through a drive shaft opening in one of the cooking chamber walls, and a controller for controlling the heater and the fan.
In an embodiment, the present invention provides a cooking appliance, comprising: a housing: a cooking chamber disposed in the housing and bounded by cooking chamber walls of the housing: a cooking chamber door configured to close a cooking chamber opening of the cooking chamber in a closed position of the cooking chamber door: at least one heater configured to heat the cooking chamber: a fan configured to circulate cooking chamber air present in the cooking chamber, a fan wheel of the fan being disposed in the cooking chamber, and a motor of the fan being mounted on the housing outside the cooking chamber, the fan wheel being torque-transmittingly connected to the motor via a drive shaft extending through a drive shaft opening in one of the cooking chamber walls; and a controller configured to control the heater and the fan, wherein the fan wheel is automatically displaceable axially to the drive shaft between a first end position and a second end position of the fan wheel and positionable in the respective end positions by a displacement device of the cooking appliance connected in signal communication with the controller, the displacement and positioning being performed as a function of an operating state of the cooking appliance and/or a cooking program selected on the cooking appliance and/or a cooking process in the cooking chamber.
The present invention will be described in even greater detail below based on the exemplary figures. The invention is not limited to the exemplary embodiments. Other features and advantages of various embodiments of the present invention will become apparent by reading the following detailed description with reference to the attached drawings which illustrate the following:
In an embodiment, the present invention improves a cooking appliance including a cooking chamber and a fan for circulating cooking chamber air, and a method for operating the same.
In an embodiment, the present invention provides a cooking appliance which has the features described herein and which is characterized in that the fan wheel is automatically displaceable axially to the drive shaft between a first end position and a second end position of the fan wheel and positionable in the respective end positions by means of a displacement device of the cooking appliance connected in signal communication with the controller, such displacement and positioning being performed as a function of an operating state of the cooking appliance and/or a cooking program selected on the cooking appliance and/or a cooking process in the cooking chamber. The cooking appliance according to the invention may be, for example, a baking oven, a microwave appliance, a steam cooker, or a combination appliance having a plurality of different types of heating. Moreover, the cooking appliance according to the invention may be a household appliance or an industrial appliance; i.e., a cooking appliance for professional use.
The advantage provided by the invention is, in particular, that a cooking appliance including a cooking chamber and a fan for circulating cooking chamber air, and a method for operating the same are improved. Due to the inventive design of the cooking appliance and method, namely due to the variable positioning of the fan wheel of the fan in the cooking chamber axially to the drive shaft, a flow through the oven chamber is adjustable, thereby allowing a cooking process being performed in the cooking chamber of the inventive cooking appliance to be influenced in the desired manner. Accordingly, the heat distribution in the cooking chamber and, thus, the cooking result of a cooking process being performed in the cooking chamber of the inventive cooking appliance can be influenced much better in the desired manner. Thus, the cooking process is controllable in the desired manner not only via a rotational speed of the fan for circulating the cooking chamber air, but also by the position of the fan wheel in the cooking chamber axial to the drive shaft, for example, behind a rear wall placed in the cooking chamber.
The cooking appliance according to the invention can, in principle, be freely selected within wide suitable limits in terms of type, function, material, and dimensions. In this regard, see also the explanations above in the introductory part of the specification.
A particularly advantageous embodiment of the inventive cooking appliance provides that the displacement device is configured such that the fan wheel is automatically positionable by the displacement device in at least one intermediate position of the fan wheel between the first end position and the second end position as a function of an operating state of the cooking appliance and/or a cooking program selected on the cooking appliance and/or a cooking process in the cooking chamber. In this way, the adjustability of the position of the fan wheel axial to the drive shaft is further improved, so that the circulation of the cooking chamber air can be made even more variable.
Accordingly, an advantageous embodiment of the inventive method provides that the displacement device automatically positions the fan wheel in at least one intermediate position of the fan wheel between the first end position and the second end position as a function of an operating state of the cooking appliance and/or a cooking program selected on the cooking appliance and/or a cooking process in the cooking chamber.
Another advantageous embodiment of the inventive cooking appliance provides that the cooking appliance has at least one sensor connected in signal communication with the controller and used for automatically sensing at least one cooking parameter of the cooking process, preferably, that the at least one sensor takes the form of a cooking chamber camera for observing a food item present in the cooking chamber and/or a humidity sensor for determining a cooking chamber humidity prevailing in the cooking chamber and/or a temperature sensor for determining a cooking chamber temperature in the cooking chamber and/or a food item temperature of a food item present in the cooking chamber. In this way, the positioning of the fan wheel axially to the drive shaft as a function of a cooking process being performed in the cooking chamber of the inventive cooking appliance can be implemented in a particularly effective manner. With the aid of the at least one sensor for automatically sensing at least one cooking parameter of the cooking process, the position of the fan wheel of the fan can be adjusted axially to the drive shaft in a suitable manner according to the requirements of the particular case. This applies especially to the preferred variant of this embodiment. The cooking chamber camera may be designed for visible light and/or for infrared radiation.
Accordingly, an advantageous embodiment of the inventive method provides that the cooking appliance has at least one sensor connected in signal communication with the controller and used for automatically sensing at least one cooking parameter of the cooking process, preferably, that the at least one sensor is used to observe, in a camera-based manner, a food item present in the cooking chamber and/or to determine a cooking chamber humidity prevailing in the cooking chamber and/or to determine a cooking chamber temperature in the cooking chamber and/or a food item temperature of a food item present in the cooking chamber.
Another advantageous embodiment of the inventive cooking appliance provides that the displacement device includes the motor, the motor being designed as a shaded-pole motor in such a way that the drive shaft torque-transmittingly connected to a rotor of the shaded-pole motor automatically moves the fan wheel to, and positions it in, its first end position or in its second end position, preferably to/in its first end position, to/in its at least one intermediate position, or to/in its second end position by means of the rotor supported in a stator of the shaded-pole motor, such movement and positioning being performed as a function of the manner in which a plurality of coils of the stator are controlled. In this way, the displacement device can be implemented in a particularly simple manner in terms of construction, production, and circuitry, and in very space-saving way.
An advantageous refinement of the aforementioned embodiment of the inventive cooking appliance provides that the plurality of coils are in the form of a first coil and a second coil separated from the first coil by an electric insulator, the first coil and the second coil as well as the controller being configured such that the first coil and the second coil can be electrically conductively interconnected in a series electrical circuit and/or in a parallel electrical circuit by means of the controller. In this way, the positioning of the fan wheel axially to the drive shaft is implemented in a particularly simple manner in terms of circuitry. This applies especially to the design of the displacement device by means of which the fan wheel can be automatically positioned in at least one intermediate position of the fan wheel between the first end position and the second end position, in addition to its first end position and its second end position.
Another particularly advantageous embodiment of the inventive cooking appliance provides that a cone is formed and disposed on the drive shaft and a conical boundary surface of the drive shaft opening, which boundary surface corresponds in configuration to the cone, is formed and disposed on the cooking chamber wall bounding the drive shaft opening and in such a way that the cone and the boundary surface form an annular gap for supplying fresh air from an ambient environment into the cooking chamber, a free cross section of the annular gap having a pre-defined minimum passage area in the first end position of the fan wheel and a pre-defined maximum passage area in the second end position of the fan wheel. In this way, the supply air quantity: i.e., the amount of fresh air drawn in from the ambient environment by the fan through the annular gap, is adjustable and, thus, the heat distribution in the cooking chamber is, in addition, controllable substantially independently of the rotational speed of the fan as a function of an operating state of the cooking appliance and/or a cooking program selected on the cooking appliance and/or a cooking process in the cooking chamber. In this connection, the positioning of the fan wheel axially to the drive shaft in the aforementioned range between the first end position and the second end position of the fan wheel may be effected continuously or in steps. Accordingly, this provides another way of influencing a cooking process and, thus, the cooking result of a cooking process being performed in the cooking chamber of the inventive cooking appliance. In combination with different rotational speeds of the fan for circulating the cooking chamber air and/or with a controlled removal of cooking vapors from the cooking chamber, additional possibilities arise for varying a flow through the oven chamber of the inventive cooking appliance while a cooking process is in progress.
An advantageous refinement of the aforementioned embodiment of the cooking appliance according to the invention provides that when the fan wheel is in the at least one intermediate position, the free cross section of the annular gap has a passage area whose size is between the minimum and the maximum passage area. Thus, when the fan wheel is in the at least one intermediate position, the area of the free cross section of the annular gap is larger than the passage area of the free cross section of the annular gap that corresponds to the first end position of the fan wheel and smaller than the passage area of the free cross section of the annular gap that corresponds to the second end position of the fan wheel. This allows fresh air to be supplied in a finely stepped manner from the ambient environment via the annular gap. As already explained above, the displacement of the fan wheel axial to the drive shaft by means of the displacement device may be effected continuously or in steps.
An advantageous refinement of the latter two embodiments of the cooking appliance according to the invention provides that the displacement device includes a motor mount for the motor, which motor mount is movably supported on the housing, and a motor mount drive force-transmittingly connected to the motor mount, the motor mount being displaceable axially to the drive shaft as a function of the manner in which the motor mount drive is controlled by the controller. In this way, the displacement device can be implemented in a particularly simple manner in terms of construction and production.
An advantageous refinement of the inventive cooking appliance provides that the motor mount includes a holding plate movably supported on the housing by means of a linear guide device of the cooking appliance for the motor mount, preferably, that the linear guide device includes a plurality of guide pins and corresponding guide openings, particularly preferably, that the guide pins are disposed on the housing and the guide openings are disposed or formed on the holding plate. In this way, the motor mount of the displacement device can be implemented in a robust manner in terms of production. This applies particularly to the preferred embodiment and especially to the particularly preferred embodiment of this refinement.
An advantageous refinement of the inventive cooking appliance provides that the motor mount drive controllable by the controller has a spur gear, and the holding plate has a gear rack which corresponds in configuration to the spur gear and is in engagement therewith. In this way, the force-transmitting connection between the motor mount drive on one side and the motor mount on the other side is implemented in a very robust and functionally reliable manner.
In
Cooking appliance 2 is in the form of a baking oven for household use and includes a housing 4, a cooking chamber 8 disposed in housing 4 and bounded by cooking chamber walls 6 of housing 4, a cooking chamber door for closing a cooking chamber opening 10 of cooking chamber 8 in a closed position of the cooking chamber door, at least one heater for heating cooking chamber 8, a fan 12 for circulating cooking chamber air present in cooking chamber 8, a fan wheel 14 of fan 12 being disposed in cooking chamber 8, and a motor 16 of fan 12 being mounted on housing 4 outside of cooking chamber 8, and the fan wheel 14 being torque-transmittingly connected to motor 16 via a drive shaft 20 extending through a drive shaft opening 18 in one of the cooking chamber walls 6, and a controller for controlling the heater and fan 12. In the present exemplary embodiment, fan wheel 14 of fan 12 is disposed behind a rear wall 22 placed in cooking chamber 8 and having passage openings for the circulated cooking chamber air. The air circulated in cooking chamber 8 is also not shown in
In accordance with the invention, fan wheel 14 is automatically displaceable axially to drive shaft 20 between a first end position (shown in
In the present first exemplary embodiment, displacement device 24 includes motor 16, the motor 16 being designed as a shaded-pole motor in such a way that the drive shaft 20 torque-transmittingly connected to a rotor 26 of shaded-pole motor 16 automatically moves fan wheel 14 to, and positions it in, its first end position, to/in its at least one intermediate position, or to/in its second end position by means of the rotor 26 supported in a stator 32 of shaded-pole motor 16, such movement and positioning being performed as a function of the manner in which a plurality of coils 28, 30 of stator 32 are controlled. In the present exemplary embodiment, the plurality of coils 28, 30 are in the form of a first coil 28 and a second coil 30 separated from first coil 28 by an electric insulator 34, the first coil 28 and the second coil 30 as well as the controller being configured such that first coil 28 and second coil 30 can be electrically conductively interconnected by the controller in a series electrical circuit and/or in a parallel electrical circuit. In this regard, see
In the following, the operation of the inventive cooking appliance and the inventive method according to the first exemplary embodiment will be described in more detail with reference to
The food item has been placed into cooking chamber 8 of cooking appliance 2, and the cooking chamber door has been closed. A user selects a cooking program for preparing the food item on cooking appliance 2 in a manner known to those skilled in the art and starts this cooking program and, thus, the cooking process. While the cooking process is being performed in cooking chamber 8, fan wheel 14 is automatically displaced axially to drive shaft 20 between the first end position, the intermediate position, and the second end position of fan wheel 14 and positioned in the first end position, the intermediate position, or the second end position by means of displacement device 24 as a function of the cooking program selected on cooking appliance 2 and of the cooking process being performed in cooking chamber 8, namely as a function of the at least one cooking parameter determined by the at least one sensor. To this end, motor 16, namely stator 32 of motor 16, is correspondingly controlled by the controller of cooking appliance 2 while the cooking process is being performed in cooking chamber 8. For example, when coil 28 is energized, rotor 26 is pulled axially to drive shaft 20 to the position shown in
In
In contrast to the first exemplary embodiment, the rotor (not explicitly shown in
Here, motor mount 36 includes a holding plate 42 movably supported on housing 4 by means of a linear guide device 40 of cooking appliance 2 for motor mount 36, the linear guide device 40 including four guide pins 44 and corresponding guide openings 46, namely such that guide pins 44 are disposed on housing 4 and guide openings 46 are formed on holding plate 42. In
Furthermore, the second exemplary embodiment is configured such that the supply of fresh air from the ambient environment is adjustable substantially independently of the rotational speed of fan 12.
For this purpose, a cone 52 is formed and disposed on drive shaft 20 and a conical boundary surface 54 of drive shaft opening 18, which boundary surface 54 corresponds in configuration to cone 52, is formed and disposed on the cooking chamber wall 6 bounding the drive shaft opening 18 and in such a way that cone 52 and boundary surface 54 form an annular gap 56 for supplying fresh air from an ambient environment into cooking chamber 8, a free cross section of annular gap 56 having a pre-defined minimum passage area in the first end position of fan wheel 14, shown in
In the following, the operation of the second exemplary embodiment of the inventive cooking appliance and the inventive method according to the second exemplary embodiment will be described in more detail with reference to
The food item has been placed into cooking chamber 8 of cooking appliance 2, and the cooking chamber door has been closed. The user selects a cooking program for preparing the food item on cooking appliance 2 in a manner known to those skilled in the art and starts this cooking program and, thus, the cooking process. While the cooking process is being performed in cooking chamber 8, fan wheel 14 is automatically displaced axially to drive shaft 20 between the first end position, the intermediate position, and the second end position of fan wheel 14 and positioned in the first end position, the intermediate position, or the second end position by means of displacement device 24 as a function of the cooking program selected on cooking appliance 2 and of the cooking process being performed in cooking chamber 8, namely as a function of the at least one cooking parameter determined by the at least one sensor. To this end, motor mount drive 38 is controlled by the controller in the desired manner, so that motor mount drive 38 moves holding plate 42 and, thus, the motor 16 attached to holding plate 42 by means of spur gear 48 and gear rack 50 axially to drive shaft 20 from left to right or from right to left in the respective planes of
Due to the inventive design of the cooking appliance and method according to the present exemplary embodiments, namely due to the variable positioning of fan wheel 14 of fan 12 in cooking chamber 8 axially to drive shaft 20, a flow through oven chamber 8 is thus adjustable, thereby allowing a cooking process being performed in cooking chamber 8 of cooking appliance 2 to be influenced in the desired manner. Accordingly, the heat distribution in cooking chamber 8 and, thus, the cooking result of a cooking process being performed in cooking chamber 8 of cooking appliance 2 can be influenced much better in the desired manner. Thus, the cooking process is controllable in the desired manner not only via a rotational speed of fan 12 for circulating the cooking chamber air, but also by the position of fan wheel 14 in cooking chamber 8 axial to drive shaft 20, for example, behind the rear wall 22 placed in cooking chamber 8. In the second exemplary embodiment, moreover, the supply air quantity: i.e., the amount of fresh air drawn in from the ambient environment by fan 12 through annular gap 52, is adjustable and, thus, the heat distribution in cooking chamber 8 is, in addition, controllable substantially independently of the rotational speed of fan 12 as a function of an operating state of cooking appliance 2 and/or a cooking program selected on cooking appliance 2 and/or a cooking process in cooking chamber 8. In this connection, the positioning of fan wheel 12 axially to drive shaft 20 in the aforementioned range between the first end position and the second end position of fan wheel 14 may be effected continuously or in steps. Accordingly, this provides another way of influencing a cooking process and, thus, the cooking result of a cooking process being performed in cooking chamber 8 of cooking appliance 2. In combination with different rotational speeds of fan 12 for circulating the cooking chamber air and/or with a controlled removal of cooking vapors from cooking chamber 8, additional possibilities arise in the first and second exemplary embodiments for varying a flow through oven chamber 8 of cooking appliance 2 while a cooking process is in progress.
However, the invention is not limited to the present exemplary embodiments.
For example, the cooking appliance according to the invention can be freely selected within wide suitable limits. In this regard, see the relevant explanations in the introductory part of the description
While the invention has been illustrated and described in detail in the drawings and foregoing description, such illustration and description are to be considered illustrative or exemplary and not restrictive. It will be understood that changes and modifications may be made by those of ordinary skill within the scope of the following claims. In particular, the present invention covers further embodiments with any combination of features from different embodiments described above and below. Additionally, statements made herein characterizing the invention refer to an embodiment of the invention and not necessarily all embodiments.
The terms used in the claims should be construed to have the broadest reasonable interpretation consistent with the foregoing description. For example, the use of the article “a” or “the” in introducing an element should not be interpreted as being exclusive of a plurality of elements. Likewise, the recitation of “or” should be interpreted as being inclusive, such that the recitation of “A or B” is not exclusive of “A and B,” unless it is clear from the context or the foregoing description that only one of A and B is intended. Further, the recitation of “at least one of A, B and C” should be interpreted as one or more of a group of elements consisting of A, B and C, and should not be interpreted as requiring at least one of each of the listed elements A, B and C, regardless of whether A, B and C are related as categories or otherwise. Moreover, the recitation of “A, B and/or C” or “at least one of A, B or C” should be interpreted as including any singular entity from the listed elements, e.g., A, any subset from the listed elements, e.g., A and B, or the entire list of elements A, B and C.
Number | Date | Country | Kind |
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2021/5486 | Jun 2021 | BE | national |
This application is a U.S. National Phase application under 35 U.S.C. § 371 of International Application No. PCT/EP2022/065156, filed on Jun. 3, 2022, and claims benefit to Belgian Patent Application No. BE 2021/5486, filed on Jun. 22, 2021. The International Application was published in German on Dec. 29, 2022 as WO/2022/268479 A1 under PCT Article 21(2).
Filing Document | Filing Date | Country | Kind |
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PCT/EP2022/065156 | 6/3/2022 | WO |