The present invention relates to a cooking appliance, in particular a high-level cooking appliance, comprising at least a muffle which delimits a cooking compartment and has a muffle opening, a door for closing the muffle opening, a drive device which is controlled by a control circuit and is for causing the door to travel, and a pinching protection device for detecting a pinching instance.
DE 102 28 140 A1 discloses a high-level cooking appliance in which any pinching of objects at the base door can be detected by a plurality of pinching protection switches between the base door and the muffle compartment, wherein said pinching protection switches can be actuated independently of one another. In this case it is additionally possible to analyze a pressure increase in a door seal having a hollow profile.
DE 101 64 239 A1 describes a pinching protection which is triggered by different tensile forces at the traction cables which drive the base door. A torque sensor is also described which measures a load torque exerted on the drive shaft of the electric motor. Tensile force sensors, piezoelectric sensors and deformation or stress/strain sensors are also listed as sensors.
In addition, DE 102 28 141 A1 describes an optoelectronic sensor for detecting a pinching instance, wherein said sensor switches according to the quantity of reflected light.
Countermeasures such as stopping or reversing the door are introduced upon detection of the pinching instance. There is typically a perceptible time period which elapses between the detection of the pinching instance and the coming into effect of the countermeasures due to the inertia of the system; thus, for example, the motor must be stopped and restarted for the purpose of reversing.
It is disadvantageous that the above-described pinching detection systems do not provide measures for the time between the detection of the pinching instance and the subsequent countermeasure. Likewise, no measures are provided for identifying malfunctions of the pinching protection.
The present invention therefore addresses the problem of providing improved operational safety for the pinching instance on a cooking appliance of the type described above.
The present problem is solved by the cooking appliance having the features recited in claim 1 and a method in accordance with claim 17.
For this, the cooking appliance, which is in particular a high-level cooking appliance but can also be a cooking appliance having a baking carriage, is configured in such a way that, after a pinching instance has been detected by the pinching protection device, the control circuit regulates the drive device such that a force which is applied to the door does not exceed a specific force/time profile.
The pinching protection is preferably not embodied as a discrete assembly, but is functionally integrated in the control circuit or its module(s), which typically already includes a microcontroller.
For improved safety coordination it is advantageous if a first force/time profile is provided for a pinching instance in the closing direction of the door, i.e. as a result of upward travel in the case of a high-level cooking appliance. An object is typically pinched between base door and muffle frame or housing in this case. Alternatively or additionally, a second force/time profile can be provided for a pinching instance in the opening direction of the door, if an object is then typically pinched between base door and work surface in the case of a high-level cooking appliance.
The first force/time profile, i.e. in a closing direction, advantageously has a first section having a maximum force F=100 N for 5 s, followed by a second section having a maximum force F=25 N. The third section can also be reduced further to 0 N after a certain time.
The second force/time profile advantageously has a first section having a maximum force F=400 N for 0.5 s, followed by a second section having a maximum force F=150 N for 4.5 s, followed by a third section having a maximum force F=25 N. The third section can also be reduced further to 0 N after a certain time.
In order to react quickly and with minimal errors to a pinching instance it is advantageous if the pinching instance can be detected by monitoring a travel speed of the door, e.g. on the basis of percental or absolute deviation from a reference speed value or on the basis of a high positive or negative acceleration.
Furthermore, it is advantageous if the travel movement of the door generally can be regulated depending on speed, and thus independently of a load or frictional conditions. In addition, provision is advantageously made for reaching a reference speed via speed ramps.
For greater safety, it is advantageous if the travel direction of the door is reversed in the pinching instance, in particular if a pinching protection can only be activated when a reference speed of the door has been reached. It is also advantageous if the force/time profile can only be activated if a reference speed of the door has been reached.
In addition, provision is advantageously made for at least one stop switch which is arranged in the region between muffle opening and door, wherein an actuation of the at least one stop switch deactivates the pinching protection device. It is then advantageous if the at least one stop switch can be actuated within an opening distance of 4 mm between muffle frame and base door. In the event that the at least one stop switch is actuated, it is then advantageous if the door can be pushed onto the muffle opening using a defined force.
In particular, the invention is suitable for high-level cooking appliances in which the muffle opening is a base-side muffle opening and the door is a base door which preferably moves in a linear manner.
The invention is described in greater detail below with reference to the appended schematic figures, in which:
It can be seen from
In the exemplary embodiment shown, the heating elements 16, 17, 18 are embodied as radiant heating elements which are covered by a glass ceramic plate 19. The glass ceramic plate 19 has approximately the dimensions of the top of the base door 7. The glass ceramic plate 19 is also equipped with mounting openings (not shown), through which sockets project for the purpose of holding support parts 20 for cooking item carriers 21, as is also shown in
With the aid of an operating knob which is provided in the operating panel 12, the high-level cooking appliance can be switched to a cooking position operating mode or an underside-heating operating mode, wherein these are explained below.
In the cooking position operating mode, the cooking position heating elements 16, 17 can be controlled individually via the control circuit 13 by means of operating elements 11 which are provided in the operating panel 12, while the surface heating element 18 remains unused. The cooking position operating mode can be implemented when the base door 7 is lowered as shown in
In the underside-heating operating mode, the control device 13 controls not only the cooking position heating elements 16, 17 but also the surface heating element 18.
In order to achieve a maximally even browning impression of the cooking item during the underside-heating operation, it is critical that the cooking matrix 15 which provides the underside heating exhibits an even distribution of the heat power output over the surface of the cooking matrix 15, even though the heating elements 16, 17, 18 have different nominal powers. Therefore the heating elements 16, 17, 18 are preferably not switched to a continuous operation by the control circuit 13, but the current supply to the heating elements 16, 17, 18 is timed. In this case, the different nominal heating powers of the heating elements 16, 17, 18 are reduced individually in such a way that the heating elements 16, 17, 18 provide an equal distribution of the heating power output over the surface of the cooking matrix 15.
The operating panel 12 is normally arranged on the front side of the base door 7. Alternatively, other arrangements are also conceivable, e.g. on the front side of the housing 1, divided over various partial panels and/or partly on side surfaces of the cooking appliance. Further configurations are possible. The operating elements 11 are not restricted in terms of their construction, and can comprise e.g. operating knobs, tumbler switches, pushbuttons and plastic membrane buttons. The display elements 14 comprise e.g. LED, LCD and/or touchscreen displays.
In this embodiment there are two travel switch panels 25 on the front side of the permanently attached housing 1. Each travel switch panel 25 comprises two pushbuttons, specifically an upper CLOSE pushbutton 25a which causes a base door 7 to travel upward in a closing direction, and a lower OPEN pushbutton 25b which causes a base door 7 to travel downward in an opening direction. Without automatic operation (see below) the base door 7 only travels upward as a result of continuous simultaneous depression of the CLOSE buttons 25a of both travel switch panels 25, if possible; the base door 7 also only travels downward as a result of continuous simultaneous depression of the OPEN buttons 25b of both travel switch panels 25, if possible (manual operation). Since increased operating alertness on the part of the user is assumed in the case of manual operation, and both hands are also used here, pinching protection is only optional. In the case of an alternative embodiment, travel switch panels 26 are attached on opposite external sides of the housing 1 and have corresponding CLOSE buttons 26a and OPEN buttons 26b, as drawn using dotted lines.
The control circuit 13, which is drawn using dash-dotted lines and is located in the interior of the base door 7 behind the operating panel 12, switches the drive motor 9 in such a way that the base door 7 begins to move gently, i.e. not abruptly by simply starting the drive motor 9, but via a defined ramp.
In this exemplary embodiment, the control circuit 13 comprises a memory unit 27 for storing at least a destination or travel position P0, P1, P2, PZ of the base door 7, preferably using volatile memory modules, e.g. DRAMs. If a destination position P0, P1, P2, PZ is stored, following actuation of one of the buttons 25a, 25b or 26a, 26b of the travel switch panels 25 or 26, the base door can travel independently in the selected direction until the next destination position has been reached or until one of the buttons 25a, 25b or 26a, 26b is actuated again (automatic operation). In this exemplary embodiment, the lowermost destination position PZ corresponds to the maximum opening, the (zero) position P0 corresponds to the closed state, and P1 and P2 are freely selectable intermediate positions. If the last destination position for a direction has been reached, manual operation is additionally necessary for further travel, if possible (i.e. if the last final positions do not correspond to a maximally open final state or to the closed final state). Similarly, if no destination position is stored for a direction (which would be the case e.g. for an upward movement into the closed position if only PZ is stored but not P0, P1, P2), movement in this direction requires manual operation. If no destination position is stored, e.g. in the case of a new installation or following a power disconnection, no automatic operation is possible. If the base door 7 is to travel using the automatic operation, pinching protection is preferably activated.
Automatic operation and manual operation are not mutually exclusive: as a result of continuous actuation of the travel switch panel(s) 25, 26, the base door 7 also moves in manual operation if a destination position is nonetheless available in this direction. In this case, it is possible to define e.g. a maximum actuation time of the travel panels 25 or 26, or of the associated buttons 25a, 25b and 26a, 26b respectively, for the purpose of activating the automatic operation, e.g. 0.4 seconds.
A destination position P0, P1, P2, PZ can be any desired position of the base door 7 between and including the zero position P0 and the maximum opening position PZ. However, the maximum stored opening position PZ does not have to be the position which is in contact with the work surface 8. Storage of the destination position P0, P1, P2, PZ can be carried out with the base door 7 at the desired destination position P0, P1, P2, PZ by means of e.g. actuating a confirmation button 28 in the operating panel 12 for several seconds (e.g. two seconds). For the sake of greater clarity, available optical and/or acoustic signal emitters which output corresponding signals following storage of a destination position are not drawn. Arriving at the desired destination position P0, P1, P2, PZ to be set is achieved e.g. by means of—in this exemplary embodiment—two-handed operation of the travel switch panels 25 or 26 and manual travel to this position:
It is possible to store just one or, as shown in this exemplary embodiment, also a plurality of destination positions P0, P1, P2, PZ in the memory unit 27. In the case of a plurality of destination positions P0, P1, P2, PZ, these can be reached successively by actuating the corresponding travel buttons 25a, 25b or 26a, 26b.
By virtue of a plurality of destination positions P0, P1, P2, PZ, the high-level cooking appliance can easily be adjusted to the desired operating height of a plurality of users. The destination position(s) can advantageously be deleted and/or overwritten. In one embodiment, for example, only one destination position in the open state can be stored, while the zero position P0 is detected automatically and can be reached automatically. Alternatively, the zero position P0 must also be stored in order that it can be reached automatically.
For ergonomic use, it is particularly advantageous if the or a destination position P1, P2, PZ opens the base door 7 at least approximately 400 mm to approximately 540 mm (i.e. P1-P0, P2-P0, PZ-P0>=40 cm to 54 cm). At this opening distance, the cooking item carriers 21 can easily be inserted into the support parts 20. In this case, it is advantageous if the viewing window 4 is mounted at approximately eye level of the user or somewhat lower, e.g. by means of a template which indicates the dimensions of the cooking appliance.
A power failure protection for bridging power failures of approximately 1 to 3 s, preferably up to 1.5 s, is present but not illustrated.
The drive motor 9 from
A speed regulator can realize the speed e.g. via a PWM-controlled power semiconductor.
In order to determine the zero point, the displacement measurement is automatically reset by initializing in the zero position P0 of the base door 7 at each start-up, in order that e.g. an erroneous sensor signal output or sensor signal pick-up is not perpetuated.
The drive motor 9 can be operated by actuating both travel switch panels 25 or 26 even if the main switch 29 is switched off.
Instead of two separate switches per travel panel 25, 26, a single switch per travel panel is also possible, e.g. a tumbler switch which has a neutral position and only switches under pressure. Other forms are also possible. The type and arrangement of the operating elements 28, 29 of the operating panel 12 are likewise not restricted.
The arrangement and distribution of the control circuit 13 is flexible and not restricted in this case, and can therefore comprise a plurality of boards, e.g. a display board, a control board and a lift board, which are physically separate.
A 4-mm opening can be detected by stop switches 33 which, when actuated, deactivate a pinching protection.
The high-level cooking appliance can also be embodied without a memory unit 27, in which case no automatic operation is then possible. This can be suitable for increased operating safety, e.g. as protection against pinching.
The travel movement of the base door 7 downward begins with two-handed actuation of the travel switch panels 25, 26 or the OPEN switches 25b or 26b as indicated by the upper left-hand vertical arrow. The control circuit 13 regulates the drive motor 9 in such a way that the base door 7 gently, i.e. via a defined ramp R1, reaches its reference speed of vL=50 mm/s in this case. The ramp R1 is linear here. The drive motor 9 is not simply switched on, therefore.
As a result, the travel movement is also load-independent, in particular it is independent of the load of the base door 7 or changed frictional conditions of the mechanism. An input variable for this can be the rotational speed of the drive motor 9, which speed can be measured e.g. by Hall-effect sensors.
After reaching the reference speed of vL=50 mm/s, the base door 7 travels downward in a constant manner until it nears the maximum opening PZ, which is derived from the structurally predetermined maximum travel of the base door 7 or as a result of reaching the work surface 8. In this figure, it is assumed that the structural maximum opening PZ is reached. In this case, the control circuit 13 detects this approach and automatically brakes the base door 7 gently, i.e. using a defined ramp R2, to arrive at PZ. Both ramps R1 and R2 can have different gradients or shapes. The arrival at the base plate can be detected by stop switches 33 and/or by monitoring the travel displacement.
If one or both of the travel switches 25b, 26b is triggered, as indicated by the upper left-hand vertical arrow, the base door 7 stops abruptly without a ramp, as indicated by the dotted arrow. In this mode, starting takes place in a gentle manner, but—unless the final position is reached—stopping takes place abruptly.
The cooking compartment 3 is not opened, i.e. the base door 7 is not moved from the zero position P0, if an opening safety device is active, e.g. if a specific temperature is exceeded in the cooking compartment, e.g. 425° C. or 600° F., or if a child safety device is activated.
In this case, the base door 7 automatically begins to travel to the position P1 as a result of briefly actuating one of the OPEN switches 25b or 26b, as indicated by the upper right-hand vertical arrow. Here again, the base door 7 is gently started (right-hand ramp) and automatically braked (left-hand ramp). In this embodiment, using automatic operation it is possible to choose between two fixed reference speeds, specifically 75 mm/s (broken line) and 50 mm/s (continuous line), wherein the slower speed is advantageous for older users in particular. The slower speed level is preset, e.g. upon delivery. Provision can also be made for more than two speed levels or reference speeds; unrestricted setting of the reference speed(s) by the user is also conceivable. Also advantageous is provision for switching between at least two speed levels of 50 mm/s and 65 mm/s, e.g. upon device initialization.
The travel movement of the base door 7 upward begins with two-handed actuation of the CLOSE switches 25a or 26a, as indicated by the upper left-hand vertical arrow. The control circuit 13 regulates the drive motor 9 in such a way that the base door 7 starts gently from PZ to its reference speed of vL=50 mm/s, and then travels constantly at this reference speed (rightward).
The control circuit 13 detects an approach at the zero position P0 and gently brakes the base door 7 at the correct time in advance. Instead of now coming to a halt via the linear ramp directly at the zero position P0, however, 4 mm before the zero position P0 provision is made for switching from speed-dependent voltage to defined voltage, i.e. by supplying a corresponding voltage to the motor 9. It is thus possible to set a maximum force development as a result of inhibiting the drive motor 9. This voltage varies depending on the previous history of the procedure (load, frictional conditions, etc.). The detection of the 4-mm opening distance is done via the displacement measurement or additionally or alternatively via the stop switches 33. In the region from P0 to P0+4 mm, it is possible to dispense with pinching protection.
As in
In order to ensure that the pinching instance is not triggered erroneously, e.g. as a result of a changed load or a change in the running characteristics of the mechanism, firstly the pinching protection might only be activated if the base door 7 has reached its reference speed (if a travel button 25a, 25b, 26a, 26b is triggered prior to this the base door 7 halts immediately), and secondly a plurality of sensor signals might be analyzed, e.g. averaged.
In the pinching instance, the possible closing force is limited to 100 N, corresponding to approximately 10 kg, for 5 s when t=0 s. This is useful e.g. if the motor 9 power is increased by the control device 13 in order to maintain the reference speed. In particular, this ensures that body parts are not injured. If the base door is advanced for 5 s using (maximally) 100 N, the maximum force that can be applied decreases further to 25 N, e.g. for 5 seconds. Subsequently, this force level can be maintained or e.g. reduced further to 0 N. It must be emphasized that this force/time profile FT1 only specifies the maximum applicable force, and the actual applicable force is normally lower than this, e.g. if the pinching instance is detected by the control device 13 and the base door 7 is correspondingly reversed after t=0.5 s, whereupon the applied force drops from 100 N to e.g. 0 N.
The maximum force threshold of 100 N can also apply for other travel situations.
Number | Date | Country | Kind |
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102005038897.3 | Aug 2005 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/EP2006/064704 | 7/26/2006 | WO | 00 | 2/13/2008 |