The present invention relates to a cooking top, in particular adapted to be used in a household environment, comprising at least one gas burner.
At present, several typologies of cooking tops adapted to be used in a household environment are available on the market, the most widespread typology using one or more gas burners, wherein the amount of heat necessary for cooking food is generated through combustion of a gas appropriately mixed with air. Many gas burners currently installed in cooking tops for domestic use comprise two external components: a flame divider and a cap. The flame divider is usually made of die-cast aluminium and is adapted to generate a flame having a crown configuration, whereas the cap, usually made of enamelled cast iron (or brass alloy, or steel), acts as a flame divider closing element, thus preventing the air-gas mixture from flowing axially out of the burner. The assembly consisting of flame divider and cap originates a so-called “cup” burner using, as primary air to be mixed with gas, the air being present above the cooking top, which enters the burner through access areas delimited by so-called “skirts”, i.e. profiles suitably applied to the underside of the flame divider.
By “crown flame” it is meant a flame having a substantially radial propagation direction. If emitted at an insufficient height above the cooking top, it may cause a low-O2 combustion resulting in the generation of a high level of unburnt products (CO and NOx) and, due to the thermal content of the flame, it may lead to deformation and/or blackening of the portion of the cooking top surrounding the burner. In order to obtain an adequate primary air flow toward the gas mixing area and to have such an amount of secondary air available as to obtain a low-CO and low-NOx combustion, the cup burner must reach a certain height above the cooking top wherein it is installed, and the pot supports must remain at a suitable height (between 15 and 20 mm) relative to the burner. In particular, the height of the cup burner is approximately 30 mm above the cooking top, so that it is necessary that the pot supports used on the cooking top reach a height of approximately 45÷50 mm above the cooking top.
Though the above-mentioned gas burners offer a number of advantages which promoted their large-scale diffusion, such as adaptability to different types of fuel gas and competitive industrial costs, they remain however very difficult to clean. As a matter of fact, many gas burners for domestic use currently available on the market require the removal of external components to be cleaned properly. Once cleaned separately, said external components must then be repositioned correctly in order to reassemble the gas burner. It follows that cleaning cooking tops available on the market today requires much time and generally gives bad results, also because of the very complex geometry of said external components, which hinders dirt removal.
The general object of the present invention is to provide an improved cooking top compared to the prior art.
It is a specific object of the present invention to overcome the above drawback through a cooking top with at least one innovative gas burner adapted to be preferably installed in a household environment.
The cooking top adapted to substantially attain said objects incorporates the features set out in the annexed claims, which form an integral part of the present description.
The present invention is based on the idea of providing a cooking top which, to be cleaned, does not require the removal of any external components or, as an alternative, only requires a minimal removal of external components, so as to offer the users of the cooking top according to the present invention a substantial time saving and a considerable increase in the effectiveness of the cleaning treatment.
According to the present invention, said idea is implemented through a gas burner comprising a semi-permeable element (typically micro-perforated sheet or fibrous membrane or porous membrane) capable of withstanding high temperatures such as those generated by the combustion of a fuel gas and air; said semi-permeable element is permeable to fuel gas and to any mixture comprising fuel gas and air, and is substantially impermeable to liquids.
By “semi-permeable” element it is meant, in the present description and in the annexed claims, an element which can be run through by flows of gaseous substances, such as an air-gas mixture, at the same time being capable of rejecting, totally or almost totally, any flow of liquid substances. In the event that liquid flows should manage to run through it, the semi-permeable element is advantageously capable of ensuring that said liquid flows do not compromise the correct functionality of the gas burner, i.e. it is capable of ensuring that the gas burner can be lighted again should said liquid flows extinguish the flame.
By “substantially impermeable to liquids” it is meant, in the present description and in the annexed claims, an element which is capable of preventing, totally or almost totally, any liquids to flow through. In the event that liquid flows should manage to run through it, said element is advantageously capable of ensuring that said liquid flows do not compromise the correct functionality of the gas burner, i.e. it is capable of ensuring that the gas burner can be lighted again should said liquid flows extinguish the flame.
The semi-permeable element may typically be a micro-perforated sheet, or a fibrous membrane, in particular made of metal, metal alloy, ceramic or carbon fibers, or a porous membrane, in particular made of a ceramic material, a composite material or a metal material.
The present invention will become apparent, together with its further advantages, from the following detailed description and from the annexed drawings, which are supplied by way of non-limiting example, wherein:
and
a-3d schematically shows a possible embodiment of a component of a cooking top 1 according to the present invention, in particular of the component called “flame divider means”.
More in detail:
It is now worth specifying the meaning of the terms “primary air” and “secondary air” as used in the present description. “Primary air” is air mixed with fuel gas inside the gas burner 40, whereas “secondary air” is air added to the already formed air-gas mixture in the area outside the cooking top 1 surrounding the gas burner 40, which air provides the additional O2 required for a proper combustion. According to an advantageous embodiment of the cooking top 1 according to the present invention, the intakes 18A-18N for primary air access are obtained directly on the burner cup 20, specifically on the portion thereof being adjacent to the injector 11 and upstream of the Venturi element 10. In order to ensure a stoichiometrically correct mixture of gas and primary air in accordance with the combustion process the mixture will be subjected to, the intakes 18A-18N obtained on the burner cup 20 are large enough to provide an adequate primary air flow through them. In the event that natural circulation does not guarantee a sufficient primary air flow rate to properly supply air to the gas burner 40, a primary air forced circulation system may be associated with the gas burner 40.
The terms “crown flame” and “carpet flame” will also be used in the present description. A “crown flame” is a flame which propagates out of the gas burner 40 in a substantially radial direction relative to the axis of the gas burner 40, i.e. in a substantially tangential direction relative to the visible surface 30 of the cooking top 1. Some examples of crown flames are all those flames generated by gas burners comprising, as external components, a flame divider and a cap such as those known in the art. A “carpet flame”, on the other hand, is a flame which propagates out of the gas burner 40 in a substantially axial direction relative to the axis of the gas burner 40, i.e. in a substantially orthogonal direction relative to the visible surface 30 of the cooking top 1. A carpet flame may be either a “total” carpet flame or a “perimetric” carpet flame, depending on whether it covers a geometric figure (generally a circle) entirely or it covers just the peripheral portion of said geometric figure (generally a circular crown).
The flame divider means 9 may be connected to the visible surface 30 and/or to the burner 40; furthermore, they comprise at least one semi-permeable element 90, being permeable to fuel gas and to any mixture comprising fuel gas and air and being substantially impermeable to liquids, which may be a micro-perforated sheet, or a fibrous membrane made of metal, metal alloy, ceramic or carbon fibers, or a porous membrane made of a ceramic, composite or metal material. The semi-permeable element 90 is located on top of the third means of the gas burner 40, in particular on top of the burner cup 20. Advantageously, the flame divider means 9 and/or the semi-permeable element 90 have a substantially axially symmetric shape, the axis of the flame divider means 9 and/or of the semi-permeable element 90 preferably essentially coinciding with the axis of the third means of the gas burner 40. The flame divider means 9 also provide the functions of delimiting the internal environment of the gas burner 40 at the top and of allowing the flame generated by the combustion of the air-gas mixture to exit the gas burner 40 through the semi-permeable element 90.
The semi-permeable element 90 may be required to have a number of specific properties, including:
According to a first possible embodiment of the present invention, the flame divider means 9 comprise a sheet, in particular a metal or metal alloy sheet, which is characterized by being micro-perforated, i.e. by comprising a series of holes whose diameter is preferably equal to or smaller than the sheet thickness. The holes and the surrounding sheet form as a whole the semi-permeable element 90.
According to a second possible embodiment of the present invention, the flame divider means 9 comprise, as a semi-permeable element 90, a fibrous membrane made of e.g. metal, metal alloy, ceramic or carbon fibers, or a porous membrane made of e.g. a ceramic, composite or metal material, both of said membranes being able to ensure semi-permeability as well as an adequate gaseous flow and adequate thermal, mechanical and thermomechanical resistance. In particular, the most suitable membranes to be used in the cooking top 1 according to the present invention are membranes made out of woven, unwoven or partially woven metal fibers specifically designed for use near heat sources.
Many examples of the above metal fiber membranes can be found in the patent literature: by way of example and not by way of limitation, it can be stated that the most suitable membranes to be used in the cooking top I according to the present invention are those described in patent applications WO94/14608, WO95/27871 and WO02/99173.
In the present description a cooking top 1 according to the present invention will be illustrated in detail, which comprises at least one gas burner 40 and flame divider means 9 comprising a micro-perforated sheet used as a semi-permeable element 90. It is however clear that the following detailed description should be understood as an example which does not restrict the much broader inherent inventive concepts of the present invention. Likewise, it is clear that the advantages of the present invention remain unchanged if the micro-perforated sheet is replaced with a semi-permeable membrane made of metal or metal alloy fibers or of a ceramic or composite material.
The micro-perforated sheet may be substantially discoidal in shape and essentially orthogonal to the axis of the gas burner 40. Moreover, the holes obtained in the sheet may be through holes with axes essentially parallel to the axis of the gas burner 40: following the combustion of the air-gas mixture, this setup originates a carpet flame, i.e. a flame exiting the gas burner 40 in a substantially orthogonal direction relative to the visible surface 30 of the cooking top 1. According to this embodiment, the cooking top 1 according to the present invention differs from any prior-art household cooking top also because it produces a carpet flame instead of a crown flame. A carpet flame generally provides a higher yield than a crown flame, and also overcomes the latter's typical drawback of causing low-O2 flames and/or blackening in the cooking top area surrounding the gas burner 40, if the flame is emitted at an insufficient height above the visible surface 30 of the cooking top 1.
In the cooking top 1 according to the present invention, the flame divider means 9 and/or the semi-permeable element 90 are located essentially at the same level above the visible surface 30 of the cooking top 1. Furthermore, the pot supporting means 6 may reach a height being equal to or lower than 30 mm above the visible surface 30 of the cooking top 1, preferably a height comprised between 15 mm and 20 mm above the visible surface 30 of the cooking top 1, which is significantly lower than the height of about 45÷50 mm above the cooking top reached by pot supports used in prior-art cooking tops for domestic use with at least one gas burner. Thanks to this configuration of the flame divider means 9 comprising the previously described micro-perforated sheet, it is also possible to obtain a considerable lowering of the gas burner 40, which is also perfectly in agreement with the current design trends aiming at obtaining simple geometries with lines being as essential and harmonious as possible. The generation of a similar carpet flame and a resulting similar lowering of the burner may also be obtained by using, instead of a micro-perforated sheet, a semi-permeable membrane made of metal or metal alloy fibers or made of a ceramic or composite material.
The flame divider means 9 comprising the micro-perforated sheet in particular, and the semi-permeable element 90 in general, may be secured in different alternative ways:
If a semi-permeable membrane is used, made of metal or metal alloy fibers or of a ceramic or composite material, the requirement of securing the membrane to the cooking top 1 may go side by side with the need of giving adequate strength to the membrane. In such a case, it is possible to shape the burner cup 20 to comprise supporting means in its top area, on which the membrane is laid before being secured. By way of example, said supporting means may consist of profiles extending on the inner surface of the burner cup 20 in a substantially radial direction, or of a grate connected to the burner cup 20 and lying in a plane essentially orthogonal to the axis of the gas burner 40.
According to an embodiment of the present invention, the semi-permeable element 90 has a substantially annular shape, which is considered to be particularly advantageous for at least one of the two following reasons:
If the semi-permeable element 90 consists of a micro-perforated sheet, it is possible to provide a distribution of the holes on the micro-perforated sheet according to which the holes are more densely distributed in the peripheral area than in the central area as shown in
According to the embodiment of the invention illustrated in
Preferably, the securing device 8 comprises two parts: a first part 2 being substantially discoidal in shape and a second part 3 being substantially tubular in shape. The first part 2 has a larger diameter than the diameter of the central hole 80 of the flame divider means 9, whereas the second part 3 has a smaller diameter than the diameter of the central hole 80 and is fitted, on its side surface or at least a portion thereof, with anchoring means adapted to ensure a firm connection between the securing device 8 and the supporting means 5A-5N comprised in the third means of the gas burner 40. The flame divider means 9 are thus secured to the gas burner 40 because a portion of said flame divider means 9, in particular the portion surrounding the central hole 80, is interposed between the first part 2 of the securing device 8 and the supporting means 5A-5N in such a way as to prevent the air-gas mixture from flowing out between the flame divider means 9 and the securing device 8 as well as between the flame divider means 9 and the visible surface 30 of the cooking top 1. Since the connection between the securing device 8 and the supporting means 5A-5N is a removable connection, embodiment of the present invention illustrated in
It may be particularly useful to provide the securing device 8 with flow diverter means 4, adapted to help the air-gas mixture exiting the Venturi element 10 to reach the semi-permeable element 90: for this purpose, the second part 3 of the securing device 8 may be flared or have a decreasing section, reaching its minimum diameter on its free end. Since the semi-permeable element 90, according to the present invention, may also be run through by a small quantity of liquids (which however must be such as not to prevent a subsequent ignition of the gas burner 40 should the flame be extinguished), the flame divider means 9, comprising the semi-permeable element 90, may be advantageously associated with means adapted to divert said liquids toward areas wherein they cannot hinder the operation of the gas burner 40.
As diverter means 13, one may use die-cast or forged profiles made of sheet-metal, brass, cast iron or steel, comprising holes adapted to allow gaseous substances to flow through (to supply the combustion of the gas burner 40) and having a diameter adapted to prevent said flow from suffering high load losses (e.g. the diameter of the holes of the diverter means may be about 500 ÷600 μm).
It is apparent from the present description that the cooking top, in particular the cooking top 1 comprising at least one gas burner 40, according to the present invention overcomes the inherent drawbacks of most cooking tops comprising at least one gas burner currently available on the market, since it is much easier to clean. It is also apparent that the generation of a carpet flame by the gas burner and the semi-permeable element 90 (micro-perforated sheet, metal or metal alloy fibrous membrane, or ceramic or composite membrane) as described offers the users of the cooking top 1 according to the present invention all the advantages which distinguish a carpet flame from a crown flame, as enunciated in the present description. However, said generation of a carpet flame must not be considered to be a fundamental element of the present invention, since the inherent inventive concepts of the present invention may also be used to generate a crown flame instead of a carpet flame. For this purpose, the flame divider means 9 and/or the semi-permeable element 90 (micro-perforated sheet, metal or metal alloy fiber membrane, or ceramic or composite membrane) may have a substantially hollow cylindrical shape instead of a substantially discoidal shape and may be positioned on top of the gas burner 40 so as to allow the combustion air-gas mixture to flow out of the gas burner 40 in a substantially radial direction. In this case, the flame divider means do not delimit the gas burner 40 on top and may therefore be associated with covering means adapted to prevent the air-gas mixture from flowing out of the gas burner 40 axially and possibly also to make it easier for the air-gas mixture to reach the semi-permeable element 90. The inherent inventive concepts of the above description may also be used to generate an inclined flame, i.e. a flame which, when exiting the flame divider means 9 and/or the semi-permeable element 90, has a propagation direction not being parallel to either the visible surface 30 of the cooking top 1 (like a crown flame) or the axis of the gas burner 40 (like a carpet flame).
A much innovative aspect of the present invention concerns the use of extended combustion areas inside of cooking tops, in particular for domestic use; said areas may, for example, be shaped as a circle, an ellipse, a polygon, a circular crown (as in the example of
Said area may extend in a substantially horizontal direction (the horizontal direction being the direction in which the cooking top is adapted to be arranged), as in the example of
The flame divider means may be so provided as to produce a gaseous flow in a substantially vertical direction (the horizontal direction being the direction in which the cooking top is adapted to be arranged), i.e. directly toward the flat bottom of a cooking container.
A cooking top using the “combustion area” concept may be fitted with one or several gas burners.
In the former case, the cooking top comprises just one burner and respective flame divider means, and the combustion area may substantially take up the entire cooking area of the cooking top.
In the latter case, the cooking top comprises a plurality of cooking points, preferably two to six cooking points, and a corresponding plurality of burners and flame divider means having a corresponding plurality of spaced gas outlet areas.
The present invention has been described with reference to a particular embodiment example, but it is clear that many changes may be made thereto by those skilled in the art without departing from the scope defined by the annexed claims.
Number | Date | Country | Kind |
---|---|---|---|
TO2005A0685 | Sep 2005 | IT | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/IB2006/002073 | 7/28/2006 | WO | 00 | 3/27/2008 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2007/036772 | 4/5/2007 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
1223308 | Bone | Apr 1917 | A |
1238632 | Caister | Aug 1917 | A |
1436383 | Coley et al. | Nov 1922 | A |
1737911 | Birch | Dec 1929 | A |
1887330 | Shaw | Nov 1932 | A |
1903032 | Dufault | Mar 1933 | A |
2023624 | Tullis | Dec 1935 | A |
2528738 | Calkins et al. | Nov 1950 | A |
2625991 | Gappa et al. | Jan 1953 | A |
3027936 | Lamp, Jr. | Apr 1962 | A |
3169871 | Macchi et al. | Feb 1965 | A |
3199572 | Auguste | Aug 1965 | A |
3289731 | Geber | Dec 1966 | A |
3378422 | Kemp | Apr 1968 | A |
3445175 | Krieger | May 1969 | A |
3606612 | Reid, Jr. | Sep 1971 | A |
3632980 | Hornaday et al. | Jan 1972 | A |
3638634 | Bolitho | Feb 1972 | A |
3703166 | White et al. | Nov 1972 | A |
3825404 | De Gouville | Jul 1974 | A |
3858811 | Mizerak et al. | Jan 1975 | A |
3892518 | Miyahara | Jul 1975 | A |
3892519 | Reed et al. | Jul 1975 | A |
3933146 | Hastings | Jan 1976 | A |
4009704 | Marzetta | Mar 1977 | A |
4083355 | Schwank | Apr 1978 | A |
4426990 | Shepherd | Jan 1984 | A |
4504218 | Mihara et al. | Mar 1985 | A |
4541407 | Sommers et al. | Sep 1985 | A |
4569328 | Shukla et al. | Feb 1986 | A |
4622946 | Hurley et al. | Nov 1986 | A |
4673349 | Abe et al. | Jun 1987 | A |
4763639 | Goldsworthy | Aug 1988 | A |
4767915 | Hurley | Aug 1988 | A |
4781170 | Perl | Nov 1988 | A |
4850335 | Farnsworth et al. | Jul 1989 | A |
4895513 | Subherwal | Jan 1990 | A |
4919609 | Sarkisian et al. | Apr 1990 | A |
5127392 | Mizuno et al. | Jul 1992 | A |
5137583 | Parent et al. | Aug 1992 | A |
5205731 | Reuther et al. | Apr 1993 | A |
5219802 | Hsiao et al. | Jun 1993 | A |
5240411 | Abalos | Aug 1993 | A |
5259361 | LeStrat et al. | Nov 1993 | A |
5378956 | Salzmann et al. | Jan 1995 | A |
5427525 | Shukla et al. | Jun 1995 | A |
5441402 | Reuther et al. | Aug 1995 | A |
5543180 | Salzmann et al. | Aug 1996 | A |
5645411 | Schaupert et al. | Jul 1997 | A |
5649822 | Gertler et al. | Jul 1997 | A |
5704777 | Measom | Jan 1998 | A |
5731065 | Stelzmuller et al. | Mar 1998 | A |
5800156 | Kahlke et al. | Sep 1998 | A |
5800157 | Hasse et al. | Sep 1998 | A |
6092518 | Dane | Jul 2000 | A |
6092520 | Hasegawa | Jul 2000 | A |
6196212 | Taplan et al. | Mar 2001 | B1 |
6399924 | Cai | Jun 2002 | B1 |
6508245 | Taplan | Jan 2003 | B2 |
6526962 | Taplan et al. | Mar 2003 | B1 |
6629837 | Carbone et al. | Oct 2003 | B2 |
6889685 | Dane | May 2005 | B2 |
6945196 | Hubert et al. | Sep 2005 | B1 |
D525483 | Schutts | Jul 2006 | S |
7201572 | Wood et al. | Apr 2007 | B2 |
7322566 | Anthony | Jan 2008 | B2 |
7631640 | Hofbauer et al. | Dec 2009 | B2 |
7985475 | Dubrow | Jul 2011 | B2 |
20020164553 | Distaso et al. | Nov 2002 | A1 |
20030024525 | Jennings | Feb 2003 | A1 |
20030075164 | Dane | Apr 2003 | A1 |
20040132607 | Wood et al. | Jul 2004 | A1 |
20040157018 | Lyublinski et al. | Aug 2004 | A1 |
20050250065 | Carbone et al. | Nov 2005 | A1 |
20050277079 | Wu | Dec 2005 | A1 |
20060000467 | Hibshman et al. | Jan 2006 | A1 |
20060024632 | Sanchez | Feb 2006 | A1 |
20070269758 | Hofbauer et al. | Nov 2007 | A1 |
Number | Date | Country |
---|---|---|
412372 | Apr 1971 | AU |
547098 | Dec 1959 | BE |
1066115 | Nov 1992 | CN |
392522 | Mar 1924 | DE |
3529005 | Feb 1987 | DE |
3918722 | Nov 1990 | DE |
10315343 | Oct 2004 | DE |
0485645 | May 1992 | EP |
0552135 | Jul 1993 | EP |
651203 | May 1995 | EP |
1132685 | Sep 2001 | EP |
1531304 | May 2005 | EP |
432193 | Nov 1911 | FR |
2404803 | Apr 1979 | FR |
2414681 | Aug 1979 | FR |
315011 | Aug 1929 | GB |
2223302 | Apr 1990 | GB |
2233444 | Jan 1991 | GB |
2280743 | Feb 1995 | GB |
57070327 | Apr 1982 | JP |
61086507 | May 1986 | JP |
2005164135 | Jun 2005 | JP |
WO 9318342 | Sep 1993 | WO |
WO 9414608 | Jul 1994 | WO |
WO 9527871 | Oct 1995 | WO |
WO 02099173 | Dec 2002 | WO |
WO 2005078342 | Aug 2005 | WO |
WO 2005100856 | Oct 2005 | WO |
WO 2007012766 | Feb 2007 | WO |
WO 2008104831 | Sep 2008 | WO |
Entry |
---|
U.S. Appl. No. 12/528,371, filed Aug. 26, 2009 by Tiziano Lacche' entitled Gas Burner System for Food Cooking Appliances, 15 pages. |
U.S. Appl. No. 12/571,489, filed Oct. 1, 2009 by Paolo Faraldi, entitled Protective Liner and System for Protecting a Cooking Top, 21 Pages. |
Number | Date | Country | |
---|---|---|---|
20090277439 A1 | Nov 2009 | US |