The present subject matter relates generally to cooktop appliances with gas burner assemblies, such as gas range appliances or gas stove appliances.
Certain cooktop appliances include gas burners for heating cooking utensils on the cooktop appliances. Gas burners that fire inwards, typically with a swirling flame pattern, offer better efficiency than traditional outward firing gas burners. However, known inward firing gas burners have various drawbacks.
One problem with known inward firing gas burners is that a center of the inward firing gas burners is open. A portion of the top panel below the open center is perforated to allow components of the inward firing gas burners to pass through the top panel, but spills can also pass through the perforated top panel. Such spills can be difficult to clean. Other known inward firing gas burners have components, such as surfaces, passages and channels, at a center of the inward firing gas burner. Spills frequently collect on such components and are difficult to clean. The spills can also stain the components, particularly when the components are formed of porous cast metal, and stains are unsightly. Directing secondary combustion air through the inward firing gas burners can also be difficult.
Accordingly, a cooktop appliance with features for limiting spills from passing through a top panel of the cooktop appliance would be useful. In addition, a cooktop appliance with features for limiting spills from passing through a top panel of the cooktop appliance that also includes features for supplying secondary combustion air to a gas burner assembly would be useful.
Another problem with known inward firing gas burners is inherent pooling of gaseous fuel within the gas burners when the gaseous fuel is allowed to flow out without immediate ignition, i.e., a delayed ignition scenario. Delayed ignition scenarios can result in an ignition “pop” noise as the accumulated excess gaseous fuel rapidly burns once ignited. This most frequently occurs when the gaseous fuel is heavier than air, e.g., propane. The heavy gaseous fuel tends to sink and collect within the gas burner rather than floating away, and the annular wall of the inward firing gas burners helps collect the gaseous fuel rather than dissipate it.
Accordingly, a cooktop appliance with features for limiting pooling of gaseous fuel within a gas burner would be useful. In particular, a cooktop appliance with features for limiting pooling of gaseous fuel within an inward firing gas burner in order to reduce the audible magnitude of the ignition “pop” in delayed ignition scenarios would be useful.
The present subject matter provides a cooktop appliance with a top panel. A gas burner assembly includes an annular burner body positioned on the top panel at a top surface of the top panel. The annular burner body defines a central combustion zone. The annular burner body also defines a plurality of flame ports at the central combustion zone. Gaseous fuel is flowable from a fuel chamber within the annular burner body into the central combustion zone through the plurality of flame ports. The gas burner assembly further includes features for direction the gaseous fuel into the fuel chamber of the annular burner body. The annular burner body is open at the central combustion zone such that the top panel is exposed through the annular burner body at the central combustion zone. Additional aspects and advantages of the invention will be set forth in part in the following description, or may be apparent from the description, or may be learned through practice of the invention.
In a first example embodiment, a cooktop appliance includes a top panel. A gas burner assembly is positioned at the top panel. The gas burner assembly includes an annular burner body positioned on the top panel at a top surface of the top panel. The annular burner body defines a central combustion zone. The annular burner body also defines a plurality of flame ports at the central combustion zone. Gaseous fuel is flowable from a fuel chamber within the annular burner body into the central combustion zone through the plurality of flame ports. The gas burner assembly further includes a fuel manifold. The annular burner body connectable to the fuel manifold such that the gaseous fuel is flowable from the fuel manifold into the fuel chamber of the annular burner body. The fuel manifold having a plurality of outlet passages and a horizontal Venturi mixing tube. The gaseous fuel is flowable through the plurality of outlet passages into the fuel chamber of the annular burner body. The horizontal Venturi mixing tube has an inlet positioned at one side portion of the fuel manifold and an outlet positioned at an opposite side portion of the fuel manifold. The annular burner body is open at the central combustion zone such that the top panel is exposed through the annular burner body at the central combustion zone.
In a second example embodiment, a cooktop appliance includes a top panel. A gas burner assembly is positioned at the top panel. The gas burner assembly includes an annular burner body positioned on the top panel at a top surface of the top panel. The annular burner body defines a central combustion zone. The annular burner body extends around the central combustion zone. The annular burner body also defines a plurality of flame ports at the central combustion zone. Gaseous fuel is flowable from a fuel chamber within the annular burner body into the central combustion zone through the plurality of flame ports. An inlet passage extends from the annular burner body. The gaseous fuel is flowable into the fuel chamber of the annular burner body through the inlet passage. A fuel nozzle bracket is mounted to the top panel at a bottom surface of the top panel. An outlet passage extends from the fuel nozzle bracket through the top panel towards the annular burner body. The outlet passage is coupled to the inlet passage such that the gaseous fuel is flowable through the outlet passage into the fuel chamber of the annular burner body through the inlet passage. The annular burner body is open at the central combustion zone such that the top panel is exposed through the annular burner body at the central combustion zone.
These and other features, aspects and advantages of the present invention will become better understood with reference to the following description and appended claims. The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and, together with the description, serve to explain the principles of the invention.
A full and enabling disclosure of the present invention, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures.
Reference now will be made in detail to embodiments of the invention, one or more examples of which are illustrated in the drawings. Each example is provided by way of explanation of the invention, not limitation of the invention. In fact, it will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For instance, features illustrated or described as part of one embodiment can be used with another embodiment to yield a still further embodiment. Thus, it is intended that the present invention covers such modifications and variations as come within the scope of the appended claims and their equivalents.
Upper and lower cooking chambers 120 and 122 are configured for the receipt of one or more food items to be cooked. Range appliance 100 includes an upper door 124 and a lower door 126 rotatably attached to cabinet 110 in order to permit selective access to upper cooking chamber 120 and lower cooking chamber 122, respectively. Handles 128 are mounted to upper and lower doors 124 and 126 to assist a user with opening and closing doors 124 and 126 in order to access cooking chambers 120 and 122. As an example, a user can pull on handle 128 mounted to upper door 124 to open or close upper door 124 and access upper cooking chamber 120. Glass window panes 130 provide for viewing the contents of upper and lower cooking chambers 120 and 122 when doors 124 and 126 are closed and also assist with insulating upper and lower cooking chambers 120 and 122. Heating elements (not shown), such as electric resistance heating elements, gas burners, microwave heating elements, halogen heating elements, or suitable combinations thereof, are positioned within upper cooking chamber 120 and lower cooking chamber 122 for heating upper cooking chamber 120 and lower cooking chamber 122.
Range appliance 100 also includes a cooktop 140. Cooktop 140 is positioned at or adjacent a top portion of cabinet 110. Thus, cooktop 140 is positioned above upper and lower cooking chambers 120 and 122. Cooktop 140 includes a top panel 142. By way of example, top panel 142 may be constructed of glass, ceramics, enameled steel, and combinations thereof.
For range appliance 100, a utensil holding food and/or cooking liquids (e.g., oil, water, etc.) may be placed onto grates 152 at a location of any of burner assemblies 144, 146, 148, 150. Burner assemblies 144, 146, 148, 150 provide thermal energy to cooking utensils on grates 152. As shown in
A user interface panel 154 is located within convenient reach of a user of the range appliance 100. For this example embodiment, user interface panel 154 includes knobs 156 that are each associated with one of burner assemblies 144, 146, 148, 150 and griddle burner 160. Knobs 156 allow the user to activate each burner assembly and determine the amount of heat input provided by each burner assembly 144, 146, 148, 150 and griddle burner 160 to a cooking utensil located thereon. User interface panel 154 may also be provided with one or more graphical display devices that deliver certain information to the user such as e.g., whether a particular burner assembly is activated and/or the rate at which the burner assembly is set.
Although shown with knobs 156, it should be understood that knobs 156 and the configuration of range appliance 100 shown in
In
Annular burner body 210 defines a central combustion zone 212. Annular burner body 210 also defines a plurality of flame ports 214, e.g., at or facing central combustion zone 212. Flame ports 214 may be distributed, e.g., along the circumferential direction C, about central combustion zone 212. Gaseous fuel is flowable from a fuel chamber 216 within annular burner body 210 into central combustion zone 212 through flame ports 214. Flame ports 214 may also be oriented such that the gaseous fuel flows in a swirling pattern from flame ports 214 into central combustion zone 212. As may be seen in
Annular burner body 210 is open at central combustion zone 212. Thus, e.g., no portion or component of annular burner body 210 may extend, e.g., along the radial direction R, into central combustion zone 212. Top panel 142 may be exposed through annular burner body 210 at central combustion zone 212. In such a manner, spills from utensils above burner assembly 200 may flow through central combustion zone 212 to top panel 142, and such spills may pass through burner assembly 200 without contacting burner assembly 200 at central combustion zone 212. Staining of annular burner body 210 may be reduced or limited by allowing spills to pass through annular burner body 210 at central combustion zone 212.
Top panel 142 may also be continuous and/or imperforate directly below central combustion zone 212. Thus, spills passing through central combustion zone 212 may collect on top panel 142 and not flow through top panel 142. A user may easily access and clean such spills on top panel 142 by removing annular burner body 210 from top panel 142. In such a manner, burner assembly 200 may facilitate cleaning of spills from utensils positioned over burner assembly 200.
Burner assembly 200 also includes a fuel manifold 220. Fuel manifold 220 is mounted to top panel 142, e.g., with fasteners, at a bottom surface 172 of top panel 142. Thus, fuel manifold 220 may be positioned opposite annular burner body 210 on or about top panel 142. Annular burner body 210 is connectable to fuel manifold 220 such that the gaseous fuel is flowable from fuel manifold 220 into fuel chamber 216 of annular burner body 210. For example, fuel manifold 220 has a plurality of outlet passages 222. The gaseous fuel is flowable from fuel manifold 220 through outlet passages 222 into fuel chamber 216 of annular burner body 210.
A fuel nozzle (not shown) may be positioned at and oriented towards inlet 226 of horizontal Venturi mixing tube 224. In particular, the fuel nozzle may be mounted to a fuel nozzle bracket 225, e.g., such that the fuel nozzle is spaced from inlet 226 of horizontal Venturi mixing tube 224, e.g., along the radial direction R. The fuel nozzle may be connected to a supply line for gaseous fuel, such as propane or natural gas, and the gaseous fuel may flow from the fuel nozzle to inlet 226 of horizontal Venturi mixing tube 224. Between the fuel nozzle and inlet 226 of horizontal Venturi mixing tube 224, the gaseous fuel may entrain air, and the gaseous fuel may mix with the entrained air within horizontal Venturi mixing tube 224. The mixture of the gaseous fuel and air may exit horizontal Venturi mixing tube 224 at outlet 228 of horizontal Venturi mixing tube 224 and flow into an annular mixing chamber 229 within fuel manifold 220. Annular mixing chamber 229 is in fluid communication with outlet passages 222 such that the mixture of the gaseous fuel and air may flow from annular mixing chamber 229 into outlet passages 222. Thus, outlet passages 222 may extend upwardly, e.g., along the axial direction A, from annular mixing chamber 229.
Outlet passages 222 may be distributed and/or sized to facilitate uniform flow of the gaseous fuel from flame ports 214. For example, outlet passages 222 may be, e.g., uniformly, distributed about central combustion zone 212. In addition, outlet passages 222 positioned proximate or closest to outlet 228 of horizontal Venturi mixing tube 224 may have a smaller outlet area, e.g., in a plane that is perpendicular to the axial direction A, than outlet passages 222 positioned proximate or closest to inlet 226 of horizontal Venturi mixing tube 224. Thus, the sizing of outlet passages 222 may be selected such that outlet passages 222 positioned proximate or closest to outlet 228 of horizontal Venturi mixing tube 224 are smaller than other outlet passages 222. Such relative sizing between outlet passages 222 may address velocity and/or pressure differences of the mixture of the gaseous fuel and air within annular mixing chamber 229.
As may be seen in
Turning back to
As shown in
Turning now to
Annular burner body 210 may also include an annular burner cap 246. Annular burner cap 246 may be positioned on annular burner head 242 such that annular burner cap 246 covers annular burner head 242. Annular burner cap 246 may reduce staining of annular burner base 240 and/or annular burner head 242. For example, annular burner cap 246 may include an enamel coating on an outer surface 248 of annular burner cap 246, e.g., that faces away from annular burner head 242 and is visible to a user of burner assembly 200 when burner assembly 200 is positioned on top panel 142. The enamel coating on annular burner cap 246 may be easier to clean than and less stainable by spills from cooking utensils than the cast metal of annular burner base 240 and/or annular burner head 242.
As may be seen in
Central combustion zone 212 may also be positioned concentrically with projection 310. For example, central combustion zone 212 and projection 310 may have a generally circular cross-section in a plane that is perpendicular to vertical, and the circular cross-sections of central combustion zone 212 and projection 310 may be positioned concentric with each other. Such positioning of central combustion zone 212 and projection 310 may cause the gaseous fuel within central combustion zone 212 to swirl above projection 310, and the swirling pattern may encourage the collected gaseous fuel to deflect out and away from central combustion zone 212. Thus, less gaseous fuel may pool within central combustion zone 212 prior to ignition of the gaseous fuel and the ignition “pop” noise may be reduced or eliminated.
Projection 310 may be an embossment formed in top panel 300, e.g., by plastically deforming top panel 300 in a mold or press. When projection 310 is an embossment, projection 310 may have a frusto-conical shape, as shown in
Distal end portion 312 of projection 310 may also be positioned below flame ports 214 within central combustion zone 212. Such positioning of projection 310 may reduce flame impingement against projection 310 during operation of gas burner assembly 200. Thus, heating of projection 310 by flames at flame ports 214 may be reduced by positioning distal end portion 312 of projection 310 below flame ports 214 within central combustion zone 212.
As shown in
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they include structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Name | Date | Kind |
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9151494 | Quintaba' et al. | Oct 2015 | B2 |
9541294 | Angulo | Jan 2017 | B2 |
20080202494 | Paesani | Aug 2008 | A1 |
20150040887 | Angulo | Feb 2015 | A1 |
Number | Date | Country | |
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20190145626 A1 | May 2019 | US |