Claims
- 1. A roof covering comprising a film and an adhesive; the film having a first surface and a second surface and the adhesive being positioned on the second surface.
- 2. A roof covering as set forth in claim 1, wherein the film has a thickness in the range of about 3 to about 50 mils.
- 3. A roof covering as set forth in claim 2, wherein the film has a width of at least 2 feet.
- 4. A roof covering as set forth in claim 3, wherein the film has a width of about 30 inches to about 80 inches.
- 5. A roof covering as set forth in claim 4, wherein the film comprises a plastic film.
- 6. A roof covering as set forth in claim 5, wherein the plastic film comprises acrylics such as poly(methyl methacrylate) and poly(ethyl methacrylate), polystyrenes such as poly(p-styrene) and syndiotactic polystyrene, and styrene-based copolymers, vinylic such as polyvinyl chloride, polyvinylicene chloride, polyvinylidene fluoride and polyvinylidone dichloride, polyolefin homopolymers such as polyethylene and polypropylene, copolymers of ethylene, propylene and/or butylene, copolymers containing ethylene such as ethylene vinyl acetate, ethylene acrylic acid and ethylene methacrylate copolymer, polyesters such as polyethylene terepthalate, polyethylene butyrate and polyethylene napthalate, polyamides such as polyhexamethylene adipamide, polyurethanes, polycarbonates, and polyvinyl alcohol; and mixtures thereof.
- 7. A roof covering as set forth in claim 6, wherein the plastic film comprises additives and/or pigments.
- 8. A roof covering as set forth in claim 1, wherein the film has a greater than 60% solar reflectance per ASTM E1918-97 and ASTM E903-96.
- 9. A roof covering as set forth in claim 8, wherein the film has an about 80% or greater solar reflectance per ASTM E1918-97 and ASTM E903-96.
- 10. A roof covering as set forth in claim 8, wherein the film has a greater than 60% thermal emittance per ASTM E408-71.
- 11. A roof covering as set forth in claim 10, wherein the film has an about 90% or greater thermal emittance per ASTM E408-71.
- 12. A roof covering as set forth in claim 9, wherein the film has self-cleaning characteristics such that it maintains greater than 65% solar reflectance after three years.
- 13. A roof covering as set forth in claim 12, wherein the film has a self-cleaning top coat.
- 14. A roof covering as set forth in claim 12, wherein the film has a photocatalyst coating.
- 15. A roof covering as set forth in claim 14, wherein the film has titania (TiO2) as a photocatalyst.
- 16. A roof covering as set forth in claim 8, wherein the film has sufficient low-temperature flexibility to withstand temperatures down to about −30° F. without cracking or breaking.
- 17. A roof covering as set forth in claim 8, wherein the film has suitable tensile and impact strength so as to withstand periodic foot traffic and typical building movement.
- 18. A roof covering as set forth in claim 8, wherein the film has suitable conformability under typical field conditions so as to create tight fits over EPDM seams and patches.
- 19. A roof covering as set forth in claim 8, wherein the film has long-term weatherability with UV resistance, exterior durability including ozone resistance, minimal plasticizer (if present) of low temperature flexibility and tensile & impact strength after 10,000 hours weather-o-meter exposure.
- 20. A roof covering as set forth in claim 1, wherein the adhesive comprises a pressure-sensitive adhesive.
- 21. A roof covering as set forth in claim 20, wherein the adhesive is applied at about 15-60 gsm to the lower film surface.
- 22. A roof covering as set forth in claim 1, wherein the adhesive is installation-compatible with about 40-110° F. ambient temperatures and/or with roof surface temperatures up to 175° F.
- 23. A roof covering as set forth in claim 1, wherein the adhesive has an initial peel strength (tack) so as to provide a sufficient bond, but still allow for adhesive repositionability for elimination of wrinkles.
- 24. A roof covering as set forth in claim 1, wherein the adhesive has aged peel and sheer values (after 12-72 hours) so as to provide sufficient adhesion over EPDM that has been pressure-washed clean of loose inorganic material, dirt, and oils.
- 25. A roof covering as set forth in claim 1, wherein the adhesive is suitable for a operating temperature range of −20° F. to 180° F.
- 26. A roof covering as set forth in claim 1, wherein the adhesive has the ability to resist ponding or standing water by maintaining suitable adhesion when exposed to water.
- 27. A roof covering as set forth in claim 1, wherein the adhesive substantially completely covers the second surface of the film.
- 28. A roof covering as set forth in claim 1, wherein the adhesive is applied in a pattern that does not substantially completely cover the second surface of the film.
- 29. A roof covering as set forth in claim 28, wherein the pattern is a continuous pattern.
- 30. A roof covering as set forth in claim 28, wherein the pattern is a discontinuous pattern.
- 31. A roof covering as set forth in claim 28, wherein the pattern essentially consists of a random arrangement of adhesive and/or a random arrangement of adhesive voids.
- 32. A roof covering as set forth in claim 1, further comprising a release coating on the first surface of the film.
- 33. A roof covering as set forth in claim 32, wherein the release coating is a silicone-based release coating.
- 34. A roof covering as set forth in claim 32, wherein the release coating allows a sufficient release force to facilitate separation and installation from a wound roll while still providing a minimum bond between overlapping adjacent sheets.
- 35. A roof covering as set forth in claim 32, wherein the release coating has a dry coefficient of friction that safely allows periodic roof foot traffic.
- 36. A roof covering as set forth in claim 32, wherein the release coating has long-term weatherability with UV resistance and exterior durability (including ozone resistance) after 10,000 hours weather-o-meter exposure.
- 37. A roof covering as set forth in claim 32, further comprising a temporary liner positioned over the release coating, the temporary liner and the release coating being removed prior to installation.
- 38. A roof covering as set forth in claim 1, wherein the covering is provided on a roll and has an unrolled length of at least ten times its width.
- 39. A roof covering as set forth in claim 1, wherein the covering is provided in sheets having a length within 20% of the width, about the same as the width, or longer than the width.
- 40. A roof covering as set forth in claim 39, wherein the sheets have a substantially rectangular shape.
- 41. A roof covering as set forth in claim 1, further comprising a removable liner temporarily attached to the adhesive and removable therefrom prior to installation on the roof.
- 42. In combination, a roof covering as set forth in claim 1 and a roof, the adhesive being adhered to the top surface of the roof.
- 43. The combination set forth in claim 42, wherein the roof comprises a EPDM membrane and wherein the roof covering is adhered to the EPDM membrane.
- 44. The combination set forth in claim 43, wherein the roof covering is adhered to the EPDM membrane after the EPDM membrane is assembled to the roof.
- 45. The combination set forth in claim 44, wherein the roof covering is adhered to the EPDM membrane prior to the EPDM membrane being assembled to the roof.
- 46. A method of covering a roof, said method comprising the steps of:
assembling an EPDM membrane to a roof structure; and adhering the roof covering of claim 1 to the EPDM membrane.
- 47. A method as set forth in claim 46, wherein said adhering step is performed after said assembling step.
- 48. A method as set forth in claim 46, wherein said adhering step is performed prior to said assembling step.
RELATED APPLICATIONS
[0001] This application claims priority under 35 U.S.C. §119(e) to U.S. Provisional Patent Application No. 60/496,099 filed on Aug. 18, 2003, and of Provisional Patent Application No. 60/474,970 filed on Jun. 2, 2003. The entire disclosures of these earlier applications are hereby incorporated by reference.
Provisional Applications (2)
|
Number |
Date |
Country |
|
60496099 |
Aug 2003 |
US |
|
60474970 |
Jun 2003 |
US |