Embodiments of the present disclosure generally relate to a coolant reservoir tank for a vehicle and, more particularly, to a coolant reservoir tank that is configured to provide liquid coolant to multiple components through multiple cooling circuits.
Various motor vehicles, such as automobiles, trucks, buses, and the like, include components that generate heat during operation. A typical vehicle with an internal combustion engine (ICE) includes a cooling system that is configured to circulate liquid coolant through these components, e.g., a battery, an engine block, an inverter system circuit (ISC), and the like, to absorb the heat. The heat is carried through the liquid coolant and exchanged through another component, such as a radiator.
In one example, a vehicle with an ICE may include a single cooling circuit through which liquid coolant is circulated to cool multiple components. This single cooling circuit includes a single coolant reservoir tank retaining liquid coolant at a particular operating temperature.
However, other vehicles may employ multiple cooling circuits for more complex or higher capacity cooling systems, such as hybrid vehicles. In one example, a vehicle may have multiple separate and distinct cooling circuits operating at different temperatures to serve one or more distinct components. There, a first cooling circuit includes a first coolant reservoir tank that retains liquid coolant at a particular operating temperature that is delivered to and received from one or more components. Then, a second cooling circuit includes a second coolant reservoir tank that retains liquid coolant at another particular operating temperature that is delivered to and received from another one or more components. In this manner, each cooling circuit requires a single cooling reservoir tank for retaining the liquid coolant at a particular operating temperature. Accordingly, these vehicles may have two or more coolant reservoir tanks, each retaining liquid coolant at different operating temperatures.
However, space within a vehicle is limited. As can be appreciated, each coolant reservoir tank within a vehicle occupies space therein, which renders the space unavailable for other components. A need therefore exists for a compact coolant reservoir tank that may be disposed within a vehicle. Further, a need exists for a coolant reservoir tank that retains liquid coolant at different operating temperatures that is circulated through multiple cooling circuits to cool one or more components.
In one aspect, a coolant reservoir tank comprises a first compartment that is configured to receive and retain a first portion of a liquid coolant. The first compartment is configured to be in fluid communication with a first cooling circuit. A second compartment is configured to receive and retain a second portion of the liquid coolant. The second compartment is configured to be in fluid communication with a second cooling circuit. A dividing wall separates the first compartment from the second compartment.
Further, the coolant reservoir tank includes a fill port.
In one embodiment, the dividing wall may be insulated to reduce heat transfer between the first portion and the second portion of the liquid coolant. The dividing wall may connect to a base and a cover of the coolant reservoir tank.
In another embodiment, the coolant reservoir tank also includes a fill port including a passage in fluid communication with the first compartment and the second compartment. The fill port is used to fill both the first compartment and the second compartment with the respective first portion and the second portion of the liquid coolant.
In at least one embodiment, the coolant reservoir tank includes a receiving chamber that connects to, or is otherwise in fluid communication with, a fill channel that fluidly connects to both the first compartment and the second compartment. The receiving chamber includes a fill bay with a lower ledge disposed at a maximum design fluid level of the coolant reservoir tank.
In a different embodiment, a fluid-separating rib is positioned underneath a fill port. The fluid-separating rib may be part of a cover of the coolant reservoir tank. The fluid-separating rib may be supported by the dividing wall. In some embodiments, the fluid-separating rib may be spaced apart from the dividing wall. The fluid-separating rib may include a central apex, a first receding side downwardly extending from the central apex, and a second receding side downwardly extending from the central apex.
In a further embodiment, a separating port is positioned between a fill port and the dividing wall. The separating port may include a first fluid opening fluidly connected to the first compartment, and a second fluid opening fluidly connected to the second compartment. The separating port may be selectively configurable to be in fluid communication with either the first compartment, the second compartment, or both the first and second compartments
In still another embodiment, the dividing wall includes an opening formed at a lower portion. A channeling wall may be within one of the first compartment or the second compartment. The channeling wall may define a fluid passage that is in fluid communication with the opening.
In yet another embodiment, the coolant reservoir tank also includes a sump. The sump may include an internal barrier wall. One or more openings may fluidly connect the sump to the first compartment and the second compartment.
In another aspect, a coolant reservoir tank comprises a first compartment that is configured to receive and retain a first portion of a liquid coolant. The first compartment is configured to be in fluid communication with a first component. A second compartment is configured to receive and retain a second portion of the liquid coolant. The second compartment is configured to be in fluid communication with a second component. A dividing wall separates the first compartment from the second compartment, which includes an opening formed at a lower portion thereof. Further, a fill port is provided. Still further, a separating port is positioned between the fill port and the dividing wall, which includes a first fluid opening to the first compartment and a second fluid opening to the second compartment.
In still another aspect, a liquid cooling circuit system for a vehicle comprises a first circuit having one or more components, wherein one of the components is a battery. The liquid cooling system also includes a second circuit having one or more components, wherein one of the components is an inverter system circuit. A coolant reservoir tank for retaining and circulating liquid coolant in relation to the first circuit and the second circuit is provided, which comprises a first compartment, a second compartment, a dividing wall, and a fill port. The first compartment is configured to receive and retain a first portion of a liquid coolant, wherein the first compartment is configured to be in fluid communication with the battery. The second compartment is configured to receive and retain a second portion of the liquid coolant, wherein the second compartment is configured to be in fluid communication with the inverter system circuit. The dividing wall separates the first compartment from the second compartment and the fill port is in fluid communication with the first compartment and the second compartment.
Embodiments of the present disclosure provide a coolant reservoir tank that includes multiple compartments that retain liquid coolant therein. The coolant reservoir tank may include a single fill point that is used to fill the compartments. Each compartment is in fluid communication with a separate and distinct cooling circuit that couples to one or more components. As such, isolated compartments within the coolant reservoir tank are provided within a single coolant reservoir tank that is in fluid communication with multiple cooling circuits. The compartments may be thermally insulated, such that heat transfer between fluids in the compartments is minimized or otherwise reduced.
With continued reference to
The first compartment 112 is part of a first liquid circuit or loop that connects to one or more components, such as an ISC, while the second compartment 118 is part of a second liquid circuit or loop that connects to another one or more components, such as a battery. It should be stated that the ISC and the battery are merely examples of components within a vehicle coupled to a cooling circuit serving one or more such components. In fact, it is intended that the present disclosure be used with any components in, or otherwise in functional communication with, cooling circuits within a vehicle or other device. In one specific implementation, the first compartment 112 is fluidly connected to a first inlet line and a first outlet line (e.g., 108, 110) that fluidly connect to the first liquid circuit, and the second compartment 118 is fluidly connected to a second inlet line and a second outlet line (e.g., 114, 116) that fluidly connect to the second liquid circuit.
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In some aspects, the dividing wall 132 may be thermally insulated to minimize heat transfer between or among the first and second compartments 112, 118. In the present embodiment, the first compartment 112 and the second compartment 118 are of equal volume. The first compartment 112 and the second compartment 118 may define different volumes in other embodiments.
With continued reference to
A first fluid opening 142 is formed on one side of the separating port 134, while a second fluid opening 144 is formed on an opposite side of the separating port 134. The first fluid opening 142 fluidly connects to the first compartment 112, while the second fluid opening 144 fluidly connects to the second compartment 118. As such, liquid coolant 130 that passes into the fluid passage 140 of the separating port 134 passes into the first and second compartments 112, 118 via the first fluid opening 142 and the second fluid opening 144, respectively. As such, the liquid coolant 130 may be characterized as having a first portion in the first compartment 112 and a second portion in the second compartment 118. In this manner, both the first compartment 112 and second compartment 118 may be filled with liquid coolant 130 simultaneously through the fill port 120.
Additionally or alternatively, the separating port 134 may further include a tubular sleeve (not shown) that is concentrically positioned within the tubular wall 136 and includes a single fluid opening having similar dimensions as the first or second fluid opening, 142, 144. The tubular sleeve may be selectively rotated by a user to align the single fluid opening with either the first or second fluid opening 142, 144, thereby allowing a user to fill either the first compartment 112 or the second compartment 118 individually. The tubular sleeve may be configured to be removable, or to have a projection, similar to a handle, capable of facilitating manipulation by a user. As such, the tubular sleeve may permit a user to fill the first chamber 112 before the second chamber 118, or to fill the first chamber 112 with a particular type of liquid coolant 130 and the second chamber 118 with a different variant of liquid coolant 130.
It is also contemplated that the tubular sleeve of the present embodiment could include two or more fluid openings that may be aligned with a corresponding number of openings in a separating port. For example, if a separating port included two openings in communication with different compartments, the tubular sleeve may be rotatable into fluid alignment with only one of the openings in the separating port, none of the openings in the separating port, or both of the openings in the separating port.
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It is contemplated that the channeling wall 166 may be located underneath or proximate to the fill port 154 (shown in
In order to fill the first and second compartments 158, 160 with the liquid coolant 130, the liquid coolant 130 passes into the second compartment 160 through the fill port 154. The liquid coolant 130 may first fill the second compartment 160. As the liquid coolant 130 reaches the height of an upper edge of the channeling wall 166, a portion of the liquid coolant 130 spills into the fluid passage 164 and passes into the first compartment 158 via the opening 162, until both the first and second compartments 158, 160 are filled to a desired level. In some embodiments, if the channeling wall 166 is positioned directly underneath the fill port 154, the first compartment 158 may be filled first, and liquid coolant 130 may then spill over the upper edge of the channeling wall 166 into the second compartment 160.
It is contemplated that the opening 162 may be sized and shaped differently than shown. In at least one embodiment, the channeling wall 166 may be angled in order to retain liquid coolant 130 thereon or therein.
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Additionally, the fill port 176 and the fill bay 186 may be located proximate to a portion of the walls 174, and generally aligned with the dividing wall 188. In some embodiments, the fill port 176 and/or the fill bay 186 may be located at various other locations, such as at a center of the coolant reservoir tank 168, over one of the first or second compartments 200, 202, and/or the like.
In operation, the liquid coolant 130 within each of the first and second compartments 200, 202 is circulated in relation to first and second liquid circuits, having first and second inlet and outlet lines (not shown) extending therefrom. Liquid coolant 130 within the first compartment 200 is dedicated to the first liquid circuit, while liquid coolant 130 within the second compartment 202 is dedicated to the second liquid circuit. Accordingly, the single coolant reservoir tank 168 is used to supply liquid coolant 130 to two different cooling circuits in a parallel manner. Liquid coolant 130 within the separate first and second compartments 200, 202 is separated by the dividing wall 188 to prevent, limit, or otherwise reduce unintended comingling among the first and second compartments 200, 202. Further, the dividing wall 188, the outer wall 174, the base 170, and/or the cover 172 may be insulated to limit or otherwise reduce heat transfer between the first and second compartments 200, 202.
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While various spatial and directional terms, such as top, bottom, lower, mid, lateral, horizontal, vertical, front and the like may be used to describe embodiments of the present disclosure, it is understood that such terms are merely used with respect to the orientations shown in the drawings. The orientations may be inverted, rotated, or otherwise changed, such that an upper portion is a lower portion, and vice versa, horizontal becomes vertical, and the like.
Variations and modifications of the foregoing are within the scope of the present disclosure. It is understood that the embodiments disclosed and defined herein extend to all alternative combinations of two or more of the individual features mentioned or evident from the text and/or drawings. All of these different combinations constitute various alternative aspects of the present disclosure. The embodiments described herein explain the best modes known for practicing the disclosure and will enable others skilled in the art to utilize the disclosure. The claims are to be construed to include alternative embodiments to the extent permitted by the prior art.
The present application claims the benefit of U.S. Provisional Application No. 62/594,570, filed on Dec. 5, 2017, and U.S. Provisional Application No. 62/599,898, filed on Dec. 18, 2017, both of which are incorporated herein by reference in their entirety.
Number | Date | Country | |
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62594570 | Dec 2017 | US | |
62599898 | Dec 2017 | US |