Servicing of automotive vehicles typically requires periodic replacement of the coolant in the cooling system for the vehicle's engine. Fluid transfer machines such as, for example, illustrated in U.S. Pat. Nos. 4,782,689; 4,888,980; 5,573,045; 5,615,716; 6,135,136; 6,152,193; 6,161,566; and 6,213,175B1, are sometimes used to transfer the used coolant to a storage vessel while replacing this used coolant with new coolant. Many coolant transfer machines employ a system relying on the vehicle's engine to provide the power to effect the coolant transfer. In some instances this limits the speed at which the transfer can be accomplished. Other coolant transfer machines shut the engine off and employ a different system relying on external means for providing the power to transfer coolant.
This invention has several features. Without limiting the scope of this invention as expressed by the claims that follow, its more prominent features will now be discussed briefly. After considering this discussion, and particularly after reading the section entitled, “DETAILED DESCRIPTION,” one will understand how the features of this invention provide its benefits, which include, but are not limited to, rapid transfer of coolant, a hybrid system that allows the user to select between two different systems the one best suited for the vehicle being serviced, avoiding creating “hot spots” in the engine's cooling system, and economies in that the hybrid system is contained within a single housing and shares common components.
In accordance with this invention, coolant is transferred to and from an automotive engine having a radiator in communication with the engine using a machine that carries a new fluid container that holds new coolant and a used fluid container that holds used coolant from the engine. The first feature of the coolant transfer machine of this invention is that it includes two fluid transfer systems: A first fluid transfer system that sequentially first removes at least a substantial portion of used coolant from the engine and collects in the used fluid container the used coolant as the used coolant is being removed and then replaces the removed used coolant with new coolant from the new fluid container. And a second fluid transfer system that simultaneously displaces at least a substantial portion of used coolant in the engine with new coolant from the new fluid container and collects the displaced used coolant in the used fluid container. The engine is not operational while the first fluid transfer system is transferring coolant and the engine is operational while the second fluid transfer system is transferring coolant. A manually operable switch is used to select the fluid transfer system to be used based on the type of service to be provided: Namely, a quick service where the first fluid transfer system is typically used, or more complete service that requires more time where the second fluid transfer system is typically used, or a service that depends on the type of individual engine being serviced, where either the first or second fluid transfer system may be used Optionally, the second fluid transfer system includes a closed loop circuit that recycles fluid between the radiator and engine rather than transferring used fluid from the engine to the used fluid container and new fluid from the new fluid container to the radiator. The containers each include a sensor. The sensor in the new fluid container initiates the closed loop circuit when the sensor detects that the new fluid container is empty or near empty. The sensor in the used fluid container initiates the closed loop circuit when the sensor detects that the used fluid container is full or near full.
The second feature of this invention is that the first fluid transfer system includes a first adapter that is first manually inserted into an opening in the radiator upon removal of a radiator cap covering this opening. This first adapter may be in the form of a plug that is inserted into the opening. The adapter is then manually connected to the used fluid container to establish communication between the radiator and the used fluid container to transfer the used coolant from the engine to the used fluid container via the radiator. After withdrawing used coolant from the radiator, the first adapter is manually connected to the new fluid container to establish communication between the radiator and the new fluid container to transfer new coolant to the engine via the radiator. In an alternate embodiment of the first fluid transfer system, the engine is placed in communication with the containers via a connector attached to a radiator over flow member. A first pump is manually placed in communication with the used fluid container and the radiator to pump the used coolant from the engine through the radiator and into the used fluid container to create a reduced pressure in the engine. Upon establishing communication between the new fluid container and the radiator, the reduced pressure in the engine sucks new fluid into the radiator to replace the removed used coolant with new coolant.
The third feature of this invention is that the second fluid transfer system includes a pair of adapters. The coolant in the engine flows from the engine into the radiator through a manual detachable member such as, for example, a rubber tube. Upon manually detaching the detachable member, the pair of adapters is attached to provide access of coolant to the radiator and the engine. One adapter establishes communication with the new fluid container to transfer new coolant to the engine via the radiator. The other adapter establishes communication with the used fluid container to collect used coolant being displaced by the new coolant from the new fluid container.
The fourth feature of this invention is the use of hoses to establish communication between the containers and the engine through the adapters or the connector attached to the radiator over flow member. A drain hose is placed in communication with the used fluid container to transfer the used coolant from the engine to the used fluid container. And a supply hose is placed in communication with the new fluid container to transfer new coolant to the engine after transfer of the substantial portion of the used coolant from the engine. The hoses are manually connected and disconnected to individual adapters or the connector attached to a radiator over flow member depending on which fluid transfer system is being used. These hoses, adapters, and connector attached to the radiator over flow member employ conventional quick connect-disconnect connectors. These conventional quick connect-disconnect connectors each have one coupling component attached to a hose and another coupling component attached to an adapter or the connector for the radiator over flow member. These coupling components interact very quickly and have interlocking elements that, when the coupling components are connected or disconnected, maintain substantially the reduced pressure in the engine, preventing air at atmospheric pressure from entering the radiator, engine or either fluid transfer system.
The fifth feature of this invention is that the machine has a housing with a control panel and a base that supports the new fluid container and the used fluid container. The containers are free-standing and capable of being individually removed from the base and replaced. The first and second fluid transfer systems are within this housing and the drain hose, supply hose, the first pump, and a second pump along the supply hose are common components of both systems. The first pump is operated only when the first fluid transfer system is operational and second pump is operated only when the second fluid transfer system is operational.
The sixth feature of this invention is that the first and second fluid transfer systems have a common waste removal system operable when said first and second fluid transfer systems are disconnected from the engine. This common waste removal system transfers to a waste storage container used coolant in the used fluid container.
This invention also includes a method of transferring coolant to and from an automotive engine having an engine cooling system including a radiator. This method includes the steps of:
(a) providing a new fluid container holding new coolant and a used fluid container for holding used coolant from the engine,
(b) providing a first fluid transfer system that sequentially first removes at least a substantial portion of used coolant from the engine and collects in a used fluid container the used coolant as said used coolant is being removed and then replaces said removed used coolant with new coolant from a new fluid container, said engine being non-operational when coolant is being transferred,
(c) providing a second fluid transfer system that simultaneously displaces at least a substantial portion of used coolant in the engine with new coolant from the new fluid container and collects the displaced used coolant in the used fluid container, said engine being operational when coolant is being transferred, and
(d) selecting one of said fluid transfer systems to transfer coolant based on the type of service to be provided.
The preferred embodiments of this invention, illustrating all its features, will now be discussed in detail. These embodiments depict the novel and non-obvious coolant transfer machine, systems and method of this invention as shown in the accompanying drawing, which is for illustrative purposes only. This drawing includes the following figures (Figs.), with like numerals indicating like parts:
As illustrated in
In accordance with this invention, both the systems A and B include the following common components: Used Fluid Tank T1, New Fluid Tank T2, solenoid actuated Valve #1, solenoid actuated Valve #2, a 30 Micron Filter F1, 12 Volt Pump P1, Check Valve C1, Flow Indicator F2, Pressure Gage G1, Drain Hose H1, Supply Hose H2, and a control panel 100 (
As depicted in
The plug 26 and the Drain Hose H1 are connected by a conventional two component quick connect-disconnect coupling 24. A suitable two component quick connect-disconnect coupling 24 may be obtained form, Rectus GMBH, a German company, dba Oboc with office in Sparta, N.J. The terminal end of the Drain Hose H1 has one component 24a and the plug 26 has extending from it the other component 24b. The Supply Hose H2 has a component 24c connected to its terminal end for connecting the Supply Hose H2 as illustrated in FIG. 2. The plug 26 is inserted into a top opening 25a in the radiator 25 that is normally closed by a radiator cap 28a (FIG. 2A). When using system A, the radiator cap 28a is removed to uncover this opening 25a prior to insertion of the plug 26. In an alternate embodiment shown in
With the knob 20a of the main switch 20 on the control panel 100 (
The open Valve #4 allows air under pressure to flow through the air line 22 to the Air Pump P2 which pumps the used coolant from the engine cooling system into the Used Fluid Tank T1. This reduces the pressure within the engine's cooling system. Depending on the type of vehicle being serviced from about 20 to about 80, or even greater, volume percent of the coolant in the engine cooling system is transferred into the Used Fluid Tank T1. The technician may access the engine's cooling system prior to adding new coolant, for example, to replace a thermostat. If this was done, the engine's cooling system would be at atmospheric pressure. In such a case, after accessing the engine's cooling system to replace the thermostat, the technician would again reconnect (if disconnected) the Drain Hose H1 as shown in FIG. 1 and turn the main switch 20 to the Evac Service position to again remove some more used coolant and reduce the pressure in the engine's cooling system. The Drain Hose H1 is now disconnected and the Supply Hose H2 connected as shown in FIG. 2.
As illustrated in
The new (unused) coolant is fed from the New Fluid Tank T2 via the Supply Hose H2 through the 30 Micron Filter F1, the 12 Volt Pump P1, the Check Valve C1, the Flow Indicator F2, a passageway 26a (shown in dotted lines) in the plug 26 into the radiator 25 though the radiator opening 25a. Because of the reduced pressure within the engine's cooling system, the new coolant is simply sucked into the engine's cooling system. The new coolant flows through the 12 Volt Pump P1 under the influence of the reduced pressure in the engine's cooling system. This avoids pulling air into the engine's cooling system and “hot spots” are avoided. The 12 Volt Pump P1 is only energized by the technician depressing the top off pump control button B1 shown on the control panel 100 (FIG. 7). Both the Used Fluid Tank T1 and New Fluid Tank T2 each have Level Indicators 122 that provide a visual indication of the liquid level in a tank. The technician by observing the liquid levels in each of these tanks can determine how much coolant has been removed from the engine's cooling system, and how much new coolant has been added. If all the used coolant has not been replaced with new coolant by simply sucking new coolant into the engine's cooling system under the influence of the reduced pressure within the engine's cooling system, the top off pump control button B1 is actuated to energized the 12 Volt Pump P1 to add more new coolant to the cooling system until all the withdrawn used coolant has been replaced. When the engine cooling system is filled with new coolant, the Supply Hose H2 is disconnected by detaching the coupling components 24c and 24b and removing the plug 26 and replacing the radiator cap 28a.
As depicted in
As illustrated in
As depicted in
The advantage of employing both systems A and B in the hybrid coolant transfer machine 10 is that the technician using the machine 10 will then have the ability to select the system (A or B) best suited to service a particular vehicle. With the system A, the technician does not have to disconnect hose 27 (or the hose 28), but simply replaces the radiator cap 28a. This saves time. But with some vehicles, it may be more advantageous to use system B, because a greater displacement of used coolant is achieved than would be possible using system A.
This application is a continuation application of utility patent application Ser. No. 10/140,047, entitled “Coolant Transfer Machine For Automotive Vehicle & Method,” filed May 7, 2002, now Pat. No. 6,637,472, which is based on U.S. provisional patent application Ser. No. 60/289,483, entitled “Coolant Transfer Machine For Automotive Vehicle & Method,” filed May 8, 2001. If any conflict arises between the disclosure of the invention in this application and that in the related provisional application, the disclosure in this utility application shall govern. Moreover, the inventors incorporate herein by reference any and all U.S. patents, U.S. patent applications, and other documents cited or referred to in this application or cited or referred to in the U.S. patents and U.S. patent applications incorporated herein by reference. The words “comprising,” “having,” “containing,” and “including,” and other forms thereof, are intended to be equivalent in meaning and be open ended in that an item or items following any one of these words is not meant to be an exhaustive listing of such item or items, or meant to be limited to only the listed item or items.
Number | Name | Date | Kind |
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5681456 | Delport | Oct 1997 | A |
6637472 | Camacho et al. | Oct 2003 | B2 |
Number | Date | Country | |
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20040035494 A1 | Feb 2004 | US |
Number | Date | Country | |
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60289483 | May 2001 | US |
Number | Date | Country | |
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Parent | 10140047 | May 2002 | US |
Child | 10648417 | US |