The present invention relates to a cooling system in a turbine engine, and more particularly, to a cooling system for use in an airfoil assembly in a turbine engine.
In gas turbine engines, compressed air discharged from a compressor section and fuel introduced from a source of fuel are mixed together and burned in a combustion section, creating combustion products defining a high temperature working gas. The working gas is directed through a hot gas path in a turbine section, where the working gas expands to provide rotation of a turbine rotor. The turbine rotor may be linked to an electric generator, wherein the rotation of the turbine rotor can be used to produce electricity in the generator.
In view of high pressure ratios and high engine firing temperatures implemented in modern engines, certain components, such as airfoils, e.g., stationary vanes and rotating blades within the turbine section, must be cooled with cooling fluid, such as compressor discharge air, to prevent overheating of the components.
In accordance with a first aspect of the present invention, an airfoil is provided in a gas turbine engine. The airfoil comprises an outer wall, a first inner wall, and a second inner wall. The outer wall includes a leading edge, a trailing edge, a pressure side, and a suction side. The first inner wall is coupled to the outer wall toward the leading edge. The first inner wall includes portions spaced from the pressure and suction sides of the outer wall so as to form first and second leading edge gaps between the first inner wall and the respective pressure and suction sides. The first inner wall defines a leading edge chamber therein and includes openings that provide fluid communication between the respective leading edge gaps and the leading edge chamber. The leading edge gaps receive cooling fluid that provides cooling to the outer wall as it flows through the leading edge gaps. The cooling fluid, after traversing at least substantial portions of the leading edge gaps, passes into the leading edge chamber through the openings in the first inner wall. The second inner wall is coupled to the outer wall toward the trailing edge. The second inner wall includes portions spaced from the pressure and suction sides of the outer wall so as to form first and second trailing edge gaps between the second inner wall and the respective pressure and suction sides. The second inner wall defines a trailing edge chamber therein and includes openings that provide fluid communication between the respective trailing edge gaps and the trailing edge chamber. The trailing edge gaps receive cooling fluid that provides cooling to the outer wall as it flows through the trailing edge gaps. The cooling fluid, after traversing at least substantial portions of the trailing edge gaps, passes into the trailing edge chamber through the openings in the second inner wall.
In accordance with a second aspect of the present invention, an airfoil is provided in a gas turbine engine. The airfoil comprises an outer wall and an inner wall. The outer wall includes a leading edge, a trailing edge opposed from the leading edge in a chordal direction, a pressure side, and a suction side. The inner wall is coupled to the outer wall at a single chordal location and includes portions spaced from the pressure and suction sides of the outer wall so as to form first and second gaps between the inner wall and the respective pressure and suction sides. The inner wall defines a chamber therein and includes openings that provide fluid communication between the respective gaps and the chamber. The gaps receive cooling fluid that provides cooling to the outer wall as it flows through the gaps. The cooling fluid, after traversing at least substantial portions of the gaps, passes into the chamber through the openings in the inner wall.
In accordance with a third aspect of the present invention, an airfoil assembly is provided in a gas turbine engine. The airfoil assembly comprises an inner shroud, an outer shroud spaced from the inner shroud in a radial direction of the engine, and an airfoil between the inner and outer shrouds. The airfoil comprises an outer wall, a first inner wall, and a second inner wall. The outer wall is coupled to the inner shroud and to the outer shroud and includes a leading edge, a trailing edge opposed from the leading edge in a chordal direction, a pressure side, and a suction side. The first inner wall is coupled to the inner shroud and to the outer shroud and is coupled to the outer wall at a single chordal location toward the leading edge. The first inner wall includes portions spaced from the pressure and suction sides of the outer wall so as to form first and second leading edge gaps between the first inner wall and the respective pressure and suction sides. The leading edge gaps receive cooling fluid that provides cooling to the outer wall as it flows through the leading edge gaps. The second inner wall is coupled to the inner shroud and to the outer shroud and is coupled to the outer wall at a single chordal location toward the trailing edge. The second inner wall includes portions spaced from the pressure and suction sides of the outer wall so as to form first and second trailing edge gaps between the second inner wall and the respective pressure and suction sides. The trailing edge gaps receive cooling fluid that provides cooling to the outer wall as it flows through the trailing edge gaps.
While the specification concludes with claims particularly pointing out and distinctly claiming the present invention, it is believed that the present invention will be better understood from the following description in conjunction with the accompanying Drawing Figures, in which like reference numerals identify like elements, and wherein:
In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings that form a part hereof, and in which is shown by way of illustration, and not by way of limitation, specific preferred embodiments in which the invention may be practiced. It is to be understood that other embodiments may be utilized and that changes may be made without departing from the spirit and scope of the present invention.
Referring now to
As will be apparent to those skilled in the art, the gas turbine engine includes a compressor section (not shown), a combustor section (not shown), and the turbine section 13. The compressor section compresses ambient air. The combustor section combines the compressed air from the compressor section with a fuel and ignites the mixture creating combustion products defining a high temperature working gas. The high temperature working gas travels to the turbine section 13, where the working gas passes through one or more turbine stages, each turbine stage comprising a row of stationary vanes and a row of rotating blades. It is contemplated that the vane assembly illustrated in
The stationary vanes and rotating blades in the turbine section 13 are exposed to the high temperature working gas as the working gas passes through the turbine section 13. To cool the vanes and blades, cooling air from the compressor section may be provided thereto, as will be described herein.
As shown in
Referring to
In accordance with the present invention, the airfoil assembly 10 is provided with a cooling system 40 for effecting cooling of the airfoil assembly 10. As noted above, while the description below is directed to a cooling system 40 for use with a vane assembly, it is contemplated that the concepts of the cooling system 40 of the present invention could be incorporated into a blade assembly 15.
As shown in
Referring still to
In the embodiment shown, spacer members 50 are located between the first inner wall 42 and each of the outer wall 18 and the spanning structure 30. The spacer members 50 extend substantially the entire radial lengths of the outer wall and the spanning structure 30. The spacer members 50 provide spacing between the first inner wall 42 and each of the outer wall 18 and the spanning structure 30 but are only affixed to either the first inner wall 42 or the outer wall 18 and the spanning structure 30 so as to maintain sufficient flow areas in the leading edge gaps 44, 46, 48, while permitting relative movement between the first inner wall 42 and each of the outer wall 18 and the spanning structure 30.
In the preferred embodiment, turbulator ribs 52 (see
Referring to
Referring to
As shown in
Referring still to
In the embodiment shown, spacer members 80 are located between the second inner wall 72 and each of the outer wall 18 and the spanning structure 30. The spacer members 80 extend substantially the entire radial lengths of the outer wall and the spanning structure 30. The spacer members 80 provide spacing between the second inner wall 72 and each of the outer wall 18 and the spanning structure 30 but are only affixed to either the second inner wall 72 or the outer wall 18 and the spanning structure 30 so as to maintain sufficient flow areas in the trailing edge gaps 74, 76, 78, while permitting relative movement between the second inner wall 72 and each of the outer wall 18 and the spanning structure 30.
In the preferred embodiment, turbulator ribs 82 (see
Referring to
Referring to
As shown in
During operation, cooling fluid, such as compressor discharge air, is provided to a plenum 103 associated with the outer shroud 14 in any known manner, as will be apparent to those skilled in the art. The cooling fluid passes into the leading and trailing edge gaps 44, 46, 48, 74, 76, 78 from the plenum 103, see
The cooling fluid in the leading edge chamber 56 passes through the exit openings 58 in the first inner wall 42 and impinges on the leading edge 20 of the outer wall 18 as it flows into the leading edge channel 60. The cooling fluid in the leading edge channel 60 then provides convective cooling to the leading edge 20 of the outer wall 18 while flowing therethrough and exits the cooling system 40 and the airfoil assembly 10 through the exit passages 62. The cooling fluid exiting the exit passages 62 may provide film cooling to the suction side 26 of the outer wall 18 and is then mixed with the hot working gases and flows with the hot working gases through the remainder of the turbine section 13.
The cooling fluid in the trailing edge chamber 86 passes through the exit openings 88 in the second inner wall 72 and impinges on the pressure and suction sides 24, 26 of the outer wall 18 near the trailing edge 22 as it flows into the trailing edge channel 90. The cooling fluid in the trailing edge channel 90 provides convective cooling to the pressure and suctions sides 24, 26 near the trailing edge 22 of the outer wall 18 and exits the cooling system 40 and the airfoil assembly 10 through the exit passages 92, where the cooling fluid is mixed with the hot working gases and flows with the hot working gases through the remainder of the turbine section 13.
Further, a portion of the cooling fluid in the trailing edge chamber 86 passes through the opening 100 in the inner shroud 16 and into the cavity 102 in the inner shroud 16. From the cavity 102 the cooling fluid is delivered to the cooling circuit 104 in the inner shroud 16 and provides cooling to the structure near the cooling circuit 104. It is noted that a portion of the cooling fluid in the leading edge chamber 56 could pass through a corresponding aperture (not shown) in the inner shroud 16 into the cavity 102 in addition to or instead of the cooling fluid passing from the trailing edge chamber 86 into the cavity 102.
The hot working gases flowing through the turbine section 13 during operation of the engine transfer heat to directly to the outer wall 18, which may indirectly transfer heat to the first and second inner walls 42, 72 so as to increase the temperature of the walls 18, 42, 72. Since the first and second inner walls 42, 72 are structurally isolated from the hot working gases in the turbine section 13, i.e., via the outer wall 18 and the leading and trailing edge gaps 44, 46, 48, 74, 76, 78, the temperatures of the first and second inner walls 42, 74 are not increased as much as the outer wall 18 during operation of the engine, resulting in differing amount of thermal growth between the outer wall 18 and the respective inner walls 42, 72.
Since the outer wall 18 is only affixed to the first inner wall 42 at the single chordal location L1, stress exerted on the outer wall 18 and the first inner wall 42 resulting from differing amounts of thermal growth between the outer wall 18 and the first inner wall 42 is reduced or avoided. That is, if the outer wall 18 were affixed to the first inner wall 42 at multiple chordal locations, thermal growth differences between the outer wall 18 and the first inner wall 42 would result in pushing or pulling between the outer wall 18 and the first inner wall 42 at the multiple affixation locations. Since the outer wall 18 is only affixed to the first inner wall 42 at the single chordal location L1, this pulling or pushing is avoided. Similarly, since the outer wall 18 is only affixed to the second inner wall 72 at the single chordal location L2, stress exerted on the outer wall 18 and the second inner wall 72 resulting from differing amounts of thermal growth between the outer wall 18 and the second inner wall 72 is similarly reduced or avoided.
Further, as noted above, the first and second inner walls 42, 72 are preferably cast integrally with the outer wall 18. This is particularly advantageous with the illustrated airfoil assembly 10, since the vane 12 is curved in the radial direction, see
Moreover, cooling of the structure within the airfoil assembly 10 provided by the cooling system 40 described herein is believed to allow for a reduction in the amount of cooling fluid that is provided to the cooling system 40, as compared to prior cooling configurations, while still providing adequate cooling of the structure to be cooled.
Referring now to
As illustrated in
While particular embodiments of the present invention have been illustrated and described, it would be obvious to those skilled in the art that various other changes and modifications can be made without departing from the spirit and scope of the invention. It is therefore intended to cover in the appended claims all such changes and modifications that are within the scope of this invention.
This invention was made with U.S. Government support under Contract Number DE-FC26-05NT42644 awarded by the U.S. Department of Energy. The U.S. Government has certain rights to this invention.