Turbine engines, and particularly gas or combustion turbine engines, are rotary engines that extract energy from a flow of combusted gases passing through the engine onto a multitude of rotating turbine blades. Gas turbine engines have been used for land and nautical locomotion and power generation, but are most commonly used for aeronautical applications such as for aircraft, including helicopters. In aircraft, gas turbine engines are used for propulsion of the aircraft. In terrestrial applications, turbine engines are often used for power generation.
Gas turbine engines for aircraft are designed to operate at high temperatures to maximize engine efficiency, so cooling of certain engine components, such as the high pressure turbine and the low pressure turbine, can be beneficial. Typically, cooling is accomplished by ducting cooler air from the high and/or low pressure compressors to the engine components that require cooling. Temperatures in the high pressure turbine are around 1000° C. to 2000° C. and the cooling air from the compressor is around 500° C. to 700° C. While the compressor air is a high temperature, it is cooler relative to the turbine air, and can be used to cool the turbine.
Contemporary combustors have liners to define the combustion chamber for burning fuel upstream from the turbine. The liners can be cooled with a flow of cooling air from such as film cooling and nugget hole cooling. These methods, however, are subject to the turbulent airflow created by the combustor. Thus, typical liner cooling can be disrupted, creating varying temperature gradients along the liner.
A combustor for a gas turbine engine comprising a combustion liner defining a combustion chamber, a fuel nozzle emitting a fuel/air mixture in a swirling flow into the combustion chamber, and a plurality of cooling passages extending through the liner and having a passage centerline aligned with a local streamline for the swirling flow. Cooling air entering the combustion chamber through the cooling passages is locally aligned with the swirling flow.
A method of cooling a combustor of a gas turbine engine comprising emitting a swirling flow of fuel/air mixture from a fuel nozzle into a combustor liner and emitting a cooling air flow into the combustor liner such that the cooling air flow is substantially aligned with the swirling flow.
A method of cooling a combustor of a gas turbine comprising emitting a swirling flow of fuel/air mixture form a fuel nozzle into a combustor liner and emitting a cooling air flow into the combustor liner without disrupting the swirling flow.
In the drawings:
The described embodiments of the present invention are directed to a turbine combustor, and in particular to cooling a combustor liner wall. For purposes of illustration, the present invention will be described with respect to a turbine blade for an aircraft gas turbine engine. It will be understood, however, that the invention is not so limited and can have general applicability in non-aircraft applications, such as other mobile applications and non-mobile industrial, commercial, and residential applications.
As used herein, the terms “axial” or “axially” refer to a dimension along a longitudinal axis of an engine. The term “forward” or “upstream” used in conjunction with “axial” or “axially” refers to moving in a direction toward the engine inlet, or a component being relatively closer to the engine inlet as compared to another component. The term “aft” or “downstream” used in conjunction with “axial” or “axially” refers to a direction toward the rear or outlet of the engine relative to the engine centerline.
As used herein, the terms “radial” or “radially” refer to a dimension extending between a center longitudinal axis of the engine and an outer engine circumference. The use of the terms “proximal” or “proximally,” either by themselves or in conjunction with the terms “radial” or “radially,” refers to moving in a direction toward the center longitudinal axis, or a component being relatively closer to the center longitudinal axis as compared to another component. The use of the terms “distal” or “distally,” either by themselves or in conjunction with the terms “radial” or “radially,” refers to moving in a direction toward the outer engine circumference, or a component being relatively closer to the outer engine circumference as compared to another component.
All directional references (e.g., radial, axial, proximal, distal, upper, lower, upward, downward, left, right, lateral, front, back, top, bottom, above, below, vertical, horizontal, clockwise, counterclockwise, upstream, downstream, aft, etc.) are only used for identification purposes to aid the reader's understanding, and do not create limitations, particularly as to the position, orientation, or use. Connection references (e.g., attached, coupled, connected, and joined) are to be construed broadly and can include intermediate members between a collection of elements and relative movement between elements unless otherwise indicated. As such, connection references do not necessarily infer that two elements are directly connected and in fixed relation to each other. The exemplary drawings are for purposes of illustration only and the dimensions, positions, order and relative sizes reflected in the drawings attached hereto can vary.
The fan section 18 includes a fan casing 40 surrounding the fan 20. The fan 20 includes a plurality of fan blades 42 disposed radially about the centerline 12. The HP compressor 26, the combustor 30, and the HP turbine 34 form a core 44 of the engine 10, which generates combustion gases. The core 44 is surrounded by core casing 46, which can be coupled with the fan casing 40.
A HP shaft or spool 48 disposed coaxially about the centerline 12 of the engine 10 drivingly connects the HP turbine 34 to the HP compressor 26. A LP shaft or spool 50, which is disposed coaxially about the centerline 12 of the engine 10 within the larger diameter annular HP spool 48, drivingly connects the LP turbine 36 to the LP compressor 24 and fan 20.
The LP compressor 24 and the HP compressor 26 respectively include a plurality of compressor stages 52, 54, in which a set of compressor blades 56, 58 rotate relative to a corresponding set of static compressor vanes 60, 62 (also called a nozzle) to compress or pressurize the stream of fluid passing through the stage. In a single compressor stage 52, 54, multiple compressor blades 56, 58 can be provided in a ring and can extend radially outwardly relative to the centerline 12, from a blade platform to a blade tip, while the corresponding static compressor vanes 60, 62 are positioned downstream of and adjacent to the rotating blades 56, 58. It is noted that the number of blades, vanes, and compressor stages shown in
The HP turbine 34 and the LP turbine 36 respectively include a plurality of turbine stages 64, 66, in which a set of turbine blades 68, 70 are rotated relative to a corresponding set of static turbine vanes 72, 74 (also called a nozzle) to extract energy from the stream of fluid passing through the stage. In a single turbine stage 64, 66, multiple turbine blades 68, 70 can be provided in a ring and can extend radially outwardly relative to the centerline 12, from a blade platform to a blade tip, while the corresponding static turbine vanes 72, 74 are positioned upstream of and adjacent to the rotating blades 68, 70. It is noted that the number of blades, vanes, and turbine stages shown in
In operation, the rotating fan 20 supplies ambient air to the LP compressor 24, which then supplies pressurized ambient air to the HP compressor 26, which further pressurizes the ambient air. The pressurized air from the HP compressor 26 is mixed with fuel in the combustor 30 and ignited, thereby generating combustion gases. Some work is extracted from these gases by the HP turbine 34, which drives the HP compressor 26. The combustion gases are discharged into the LP turbine 36, which extracts additional work to drive the LP compressor 24, and the exhaust gas is ultimately discharged from the engine 10 via the exhaust section 38. The driving of the LP turbine 36 drives the LP spool 50 to rotate the fan 20 and the LP compressor 24.
Some of the ambient air supplied by the fan 20 can bypass the engine core 44 and be used for cooling of portions, especially hot portions, of the engine 10, and/or used to cool or power other aspects of the aircraft. In the context of a turbine engine, the hot portions of the engine are normally downstream of the combustor 30, especially the turbine section 32, with the HP turbine 34 being the hottest portion as it is directly downstream of the combustion section 28. Other sources of cooling fluid can be, but is not limited to, fluid discharged from the LP compressor 24 or the HP compressor 26.
The nugget holes 84a, 84b provide fluid communication between the combustion chamber 80 and a set of bypass channels 86, one disposed radially inside the combustor 30 and one disposed radially outside of the combustor 30, relative to the engine centerline 12. The bypass channels 86 provide a flow of fluid 88 from the compressor section 26 to the turbine section 34 bypassing the combustor 30 through a set of openings 90. Additionally, the bypass channels 86 provide a flow of cooling fluid to the nugget holes 84a, 84b for providing cooling along the surface of the combustion liner 78.
The combustor 30 further comprises a fuel nozzle 92 for emitting and igniting a fuel/air mixture into the combustion chamber 80. The fuel nozzle 92 comprises a fuel line 94 mounted to the combustor 30 at a mount 96. The fuel/air mixture is emitted into the combustion chamber 80 from a swirler 98, which swirls the fuel/air mixture as a swirling flow 100 as it enters the combustion chamber 80. While the swirling flow 100 is illustrated as moving in a counter-clockwise direction in
The deflector assembly 76 comprises a deflector 102 disposed forward of the swirler 98. A gap 104 is defined between the deflector 102 and the fuel line 94, providing fluid communication between the compressor section 26 and the combustor 30. Air is provided to the fuel nozzle 92 from the gap 104 an through a plurality of inlets 106 disposed in the swirler 98, such that the air mixes with fuel injected from the fuel line 94 to create the fuel/air mixture.
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An axial lip 136 extends aft from the distal end of a forward panel 130 at the bridge 134 and is spaced inboard from the proximal end of the next panel 130 to define a slot 138 radially therebetween, having an outlet 140 at the aft end thereof.
It should be understood that the nugget holes as illustrated are for example only. Nugget holes 84a, 84b can be all disposed radially, axially, or a combination or offset thereof. The nuggets 132 can have a mix of axially and radially disposed nugget holes 84a, 84b and can be implemented locally based upon the local needs of the combustion liner 78 or the local swirling flow 100 from the swirlers 98. As such, the nugget holes 84a, 84b can emit a cooling air flow through multiple discrete locations through the combustion liner 78.
It should be appreciated that the nugget holes 84a, 84b provide a flow of cooling fluid C from external of the combustion chamber 80 to the inner surface 120 of the combustion liner 78 within the combustion chamber 80. The cooling fluid C is additionally provided through a plurality of film holes 124 such that a cooling film is disposed along the inner surface 120 of the combustion liner 78, preventing a flow of hot fluid H generated by the combustor 30 from excessively heating the combustion liner 78. Cooling fluid C passing through the nugget holes 84a, 84b is directed through the outlet 140 such that the cooling fluid C moves along the inner surface 120 of the combustion liner 78.
It should be appreciated that the angles 151, 159 of the nugget holes 84a, 84b can be in any direction relative to the longitudinal direction of the projections of the engine centerline 153, 161. The passages 154, 162 can define passage centerlines 156, 164 comprising angles 151, 159 offset relative to the projections of the engine centerline 153, 161, a radial axis with respect to the engine centerline 12, or both. The angle 151, 159 can be any angle between 0 and 70 degrees and can be defined through the combination of radially and axially offset. The angle 151, 159 for local nugget holes can differ from other nugget holes or even adjacent nugget holes, with some nugget holes having a greater or lesser angle 151, 159, or having a different direction or orientation.
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Thus, it should be appreciated that while the example shown in
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It should be understood that the local flows, nuggets, and nugget hole arrangements illustrated in
It should also be understood that a plurality of nugget holes disposed within one nugget can discretely vary in angular orientation relative to other nugget holes, or can comprise groups, which vary in angular orientation relative to other groups. As such, the nugget holes within in one nugget can compensate for differing local flows spaced circumferentially around the combustor.
It should be appreciated that angling the nugget holes in the circumferential direction can provide a uniform flow of cooling fluid along the combustor liner as provided by the nugget holes. It should be further appreciated that the nugget holes can be discretely angled, such that the cooling fluid can be distributed uniformly on a local basis, as the swirling flow from the combustor can change based upon the local area of the combustion liner relative to the swirlers. Thus, the nugget holes can define a distribution density on the combustion liner corresponding to the local swirling flow. Furthermore, the nugget holes can be distributed such that the flow of cooling fluid flowing through the nugget holes defines a flow distribution, which can be consistent around the radial combustion liner or can discretely correspond to the local swirling flow, such that the distribution density defines the flow distribution.
It should be further appreciated that the angled nugget holes can significantly reduce the occurrence of local hot spots resultant from the swirling flows of hot fluid within the combustor. The improved airflow and cooling can decrease overall temperature gradients that can increase film temperature compliance and time-on-wing as the combustion liner is exposed to lower film temperatures.
This written description uses examples to disclose the invention, including the best mode, and to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and can include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.