Warehouse stores such as COSTCO® and SAM'S CLUB® are found in many countries. These warehouse or “box” stores are known for selling consumer electronics, clothing, and food items in bulk, so the stores tend to be extremely large to accommodate large quantities and bulk packages. Correspondingly large refrigerated sections are provided for food items that need to be stored at cooler temperatures. Insulated panels are used to separate the stores' refrigerated sections from the non-refrigerated areas. The refrigerated sections, like the stores as a whole, may be twenty to thirty feet in height from floor to ceiling. Therefore, the panels used to form these very high walls are each usually four to five feet in height and width. Installation of dozens of these large, heavy panels is time consuming and can be dangerous as the panels are maneuvered and secured into place, one on top of the other and side by side. Typically, such installation requires about twenty minutes for a crew to install just one panel, which becomes more hazardous and time-consuming with each higher panel.
What is needed in the consumer warehouse industry is a system for installing multiple cooler panels in less time with less risk than it takes to install a single panel using conventional installation methods.
The present disclosure is directed in general to an assembly for use with a forklift for safely and simultaneously installing multiple cooler panels to form refrigerated sections in large warehouse and store spaces. The exemplary assemblies according to the present disclosure may be used for more efficient, safer construction of warehouses, buildings, and other edifices.
One cooler panel lifting and installation assembly according to the present disclosure includes a frame or jig having substantially vertically oriented bars spaced apart from each other; attachment means for attaching the jig to a lifting mechanism; and a roller for rolling the jig loaded with a plurality of panels in a direction of the lifting mechanism. The bars may be about four feet to about twenty-five feet in length and spaced apart from between about two feet to about twenty feet. The bars may be telescoping bars to adjust their length, and multiple jigs can be added together vertically and/or horizontally to accommodate oversized panel sections. Still further, substantially horizontal bars may be adjustably attached to the vertical bars to accommodate a variety of panel loads.
In this aspect, the attachment means may be an aperture in the jig, or a ring attached to the jig, and a bar attached to the lifting mechanism in which the bar may include a clip hooked in the aperture or to the ring, wherein, when the jig is rolled in a direction of the lifting mechanism, the clip and the ring swivel relative to each other. Additionally, or alternatively, the attachment means may be a swivel mechanism having mobility in multiple axes that extends, for instance, from the bar such that when a panel section is nearly in place, a worker can simply adjust the section into its final position using the swivel.
Also, in this example the lifting mechanism may be a forklift, and the assembly may also include a substantially horizontally oriented frame configured to stabilize the jig and the panels to prevent torsion or twisting as the lifting mechanism elevates the panels.
In another embodiment, a method of loading, elevating and installing a section of cooler panels may include providing a jig having a plurality of substantially vertically oriented bars spaced apart from each other and a substantially horizontally oriented frame configured to stabilize a load of panels; attaching a swivable bar to the jig and to a lifting mechanism; loading a plurality of cooler panels on the jig; rolling the jig loaded with the plurality of panels in a direction of the lifting mechanism; raising the panels via the jig into position on a cooler wall; and installing the panels as a unitary panel section in the cooler wall.
Other embodiments include the foregoing and other elements and steps described herein, and their equivalents, in various combinations.
Additional objects and advantages of the present subject matter are set forth in, or will be apparent to, those of ordinary skill in the art from the description herein. Also, it should be further appreciated that modifications and variations to the specifically illustrated, referenced, and discussed features, processes, and elements hereof may be practiced in various embodiments and uses of the disclosure without departing from the spirit and scope of the subject matter. Variations may include, but are not limited to, substitution of equivalent means, features, or steps for those illustrated, referenced, or discussed, and the functional, operational, or positional reversal of various parts, features, steps, or the like. Those of ordinary skill in the art will better appreciate the features and aspects of the various embodiments, and others, upon review of the remainder of the specification.
A full and enabling disclosure of the present subject matter, including the best mode thereof, directed to one of ordinary skill in the art, is set forth in the specification, which makes reference to the appended figures, in which:
Detailed reference will now be made to the drawings in which examples embodying the present subject matter are shown. The detailed description uses numerical and letter designations to refer to features of the drawings. The drawings and detailed description provide a full and written description of the present subject matter, and of the manner and process of making and using various exemplary embodiments, so as to enable one skilled in the pertinent art to make and use them, as well as the best mode of carrying out the exemplary embodiments. The drawings are not necessarily to scale, and some features may be exaggerated to show details of particular components. Thus, the examples set forth in the drawings and detailed descriptions are provided by way of explanation only and are not meant as limitations of the disclosure. The present subject matter thus includes any modifications and variations of the following examples as come within the scope of the appended claims and their equivalents.
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By way of example and not of limitation, exemplary embodiments of the present application could include but are not limited to:
A cooler panel lifting and installation assembly comprising a jig having a plurality of substantially vertically oriented bars spaced apart from each other; attachment means for connecting the jig to a lifting mechanism; and a roller for rolling the jig loaded with a plurality of panels in a direction of the lifting mechanism.
The assembly as in embodiment 1, wherein the bars are between about four feet to about twenty-five feet in length.
The assembly as in embodiments 1 or 2, wherein the bars are spaced apart from between about two feet to about twenty feet.
The assembly as in any of the foregoing embodiments, wherein the bars are telescoping bars.
The assembly as in any of the foregoing embodiments, wherein the attachment means is a ring attached to the jig and a bar attached to the lifting mechanism, the bar including a clip hooked to the ring, wherein when the jig is rolled in a direction of the lifting mechanism, the clip and the ring swivel relative to each other.
The assembly as in any of the foregoing embodiments, wherein the lifting mechanism is a forklift.
The assembly as in any of the foregoing embodiments, further comprising a substantially horizontally oriented frame configured to stabilize the panels as the lifting mechanism elevates the panels.
A method of loading, elevating and installing a section of cooler panels, the method comprising providing a jig having a plurality of substantially vertically oriented bars spaced apart from each other and a substantially horizontally oriented frame configured to stabilize a load of panels; attaching a swivable bar to the jig and to a lifting mechanism; loading a plurality of cooler panels on the jig; rolling the jig loaded with the plurality of panels in a direction of the lifting mechanism; raising the panels into position on a cooler wall; and installing the panels as a unitary panel section in the cooler wall.
A cooler panel lifting and installation assembly, the assembly comprising a jig having a plurality of substantially vertically oriented bars spaced apart from each other and cradles depending from the jig for receiving workpieces; attachment means for connecting the jig to a lifting mechanism; and a roller connectable to the jig for rolling the jig loaded with a plurality of workpieces in a direction of the lifting mechanism.
The assembly as in embodiment 9, wherein the bars are between about four feet to about twenty-five feet in length.
The assembly as in embodiments 9 or 10, wherein the bars are spaced apart from between about two feet to about twenty feet.
The assembly as in embodiments 9, 10 or 11, wherein the cradles are adjustable along the bars to accommodate a variety of workpieces.
The assembly as in any of the embodiments 9 through 12, wherein the attachment means is a ring attached to the jig and a bar attached to the lifting mechanism, the bar including a clip attachable to the ring, wherein when the jig is rolled in a direction of the lifting mechanism, the clip and the ring swivel relative to each other.
The assembly as in any of the embodiments 9 through 13, wherein the lifting mechanism is a forklift.
The assembly as in any of the embodiments 9 through 14, further comprising a substantially horizontally oriented frame configured to stabilize the workpieces as the lifting mechanism elevates the panels.
The assembly as in any of the embodiments 9 through 15, wherein the cradle is attached to the substantially horizontally oriented frame.
The assembly as in any of the embodiments 9 through 16, wherein the workpieces are cooler panels.
A cooler panel lifting and installation assembly, the assembly comprising a jig having a plurality of substantially vertically oriented bars spaced apart from each other, a ring attached to the jig, and cradles depending from the jig for receiving workpieces; a roller connectable to the jig for rolling the jig loaded with a plurality of workpieces in a direction of a lifting mechanism; and a bar attached to the lifting mechanism, the bar including a clip attachable to the ring, wherein when the jig is rolled in a direction toward the lifting mechanism, the clip and the ring swivel relative to each other to raise the jig, and when the jig is rolled in a direction away from the lifting mechanism, the clip and the ring swivel relative to each other to lower the jig.
The assembly as in embodiment 18, wherein the cradles are adjustable along the bars to accommodate a variety of workpieces.
The assembly as in embodiments 18 or 19, wherein the cradles are padded to cushion workpieces.
The assembly as in any of the embodiments 18, 19, or 20, further comprising a substantially horizontally oriented frame configured to stabilize the workpieces as the lifting mechanism elevates the panels.
The assembly as in any of the embodiments 18 through 21, wherein the workpieces are cooler panels.
The assembly as in any of the embodiments 18 through 22, further comprising a quick release mechanism to detach the bar from the lifting mechanism, and therefore the jig, when empty, for replacement with another bar and a loaded jig.
While the present subject matter has been described in detail with respect to specific embodiments thereof, it will be appreciated that those skilled in the art, upon attaining an understanding of the foregoing may readily produce alterations to, variations of, and equivalents to such embodiments. Accordingly, the scope of the present disclosure is by way of example rather than by way of limitation, and the subject disclosure does not preclude inclusion of such modifications, variations and/or additions to the present subject matter as would be readily apparent to one of ordinary skill in the art.
This utility patent application claims benefit of U.S. Provisional Patent Application Ser. No. 62/721,212, filed in the United States Patent and Trademark Office on Aug. 22, 2018, which is incorporated herein by reference in its entirety.
Filing Document | Filing Date | Country | Kind |
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PCT/US2019/047044 | 8/19/2019 | WO |
Publishing Document | Publishing Date | Country | Kind |
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WO2020/041186 | 2/27/2020 | WO | A |
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20210300743 A1 | Sep 2021 | US |
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62721212 | Aug 2018 | US |