This document relates to coolers with vacuum pumps.
Vacuum pumps are used with food storage containers such as marinating trays.
A cooler comprising: an insulated housing comprising an encircling wall, base and lid, the insulated housing defining a storage cavity and having an air channel communicating from the storage cavity to outside the insulated housing, the air channel being defined by channel walls and forming at least in part a cylinder; and a vacuum pump integral with the insulated housing, the vacuum pump comprising a piston arranged to reciprocate within the cylinder under manual control from outside of the insulated housing.
A method comprising: placing material within a storage cavity of an insulated cooler, the material having an average temperature different than an ambient temperature; closing a lid over the storage cavity; and operating a vacuum pump to reduce the air pressure within the storage cavity.
A combination of the cooler and ice within the storage cavity.
A cooler chest comprising: an insulated housing defining a storage cavity and an opening to the storage cavity; a lid covering the opening when in a closed position; and a vacuum pump connected to an air removal port in the storage cavity.
In various embodiments, there may be included any one or more of the following features: A first check valve in the piston and a second check valve in the air channel between the storage cavity and the piston. The vacuum pump comprises a drive handle connected to operate the piston. The drive handle is positioned within a slot or opening in the lid. A top surface of the drive handle is flush with an adjacent top surface of the lid when the piston is in a retracted position. A finger grip contoured in one or more of the drive handle and a portion of the lid adjacent the handle. One or more ground engaging wheels mounted to the housing. A vacuum release valve connected to the storage cavity. The vacuum release valve is positioned at least partially within the lid. The vacuum release valve comprises a pull handle. A pressure monitor connected to the storage cavity and having a pressure gauge visible from an exterior of the cooler. A plurality of side handles connected to, defined by, or connected to and defined by, the housing. The material comprises food and ice.
These and other aspects of the device and method are set out in the claims, which are incorporated here by reference.
Embodiments will now be described with reference to the figures, in which like reference characters denote like elements, by way of example, and in which:
Immaterial modifications may be made to the embodiments described here without departing from what is covered by the claims.
Food preservation involves preventing the growth of bacteria, fungi (such as yeasts), or any other micro-organisms (although some methods work by introducing benign bacteria or fungi to the food), as well as retarding the oxidation of fats that cause rancidity. Food preservation can also include processes that inhibit visual deterioration, such as the enzymatic browning reaction in apples after they are cut, which can occur during food preparation.
Vacuum packing or vacuum packaging is a method of packaging that removes air from the package prior to sealing. It may involve (manually or automatically) placing a perishable food in a plastic film package, removing air from inside, and sealing the package. Shrink film may be used to have a tight fit to the contents. The intent of vacuum packing is usually to remove oxygen from the container to extend the shelf life of foods and, with flexible package forms, to reduce the volume of the contents and package. Vacuum-packing is commonly used for storing nuts to reduce loss of flavour from oxidation.
Vacuum packing reduces atmospheric oxygen, limiting the growth of aerobic bacteria or fungi, and preventing the evaporation of volatile components. It is also used to store dry foods over a long period of time, such as cereals, nuts, cured meats, cheese, smoked fish, coffee, and potato chips. On a more short term basis, vacuum packing can also be used to store fresh foods, such as vegetables, meats, and liquids, because it inhibits bacterial growth.
Vacuum-packing may be used in combination with refrigeration or freezer storage. Food may be stored in the freezer in a vacuum environment, usually in an air-tight bag or bottle. The vacuum environment strips bacteria of oxygen needed for survival, slowing spoiling and preventing or reducing freezer burn.
Referring to
Referring to
The air channel 34 is defined by channel walls 36, 38, and 40, and may form at least in part a cylinder 42 defined within or by housing 12. Air channel 34 begins with an air removal port 37, which in the example shown is defined as the entrance into an inlet pipe 50, whose interior forms walls 36. Air removal port 37 may be positioned above base 18, for example at or near a top of the storage cavity 22 as defined by lid 20 when base 18 is positioned on a ground surface (not shown). By positioning port 37 above base 18 the chance is reduced of drawing liquids from cavity 22 through pump 14. Pipe 50 connects to a cylinder inlet 52. A first check valve or valves 54 may be positioned in the piston 44, for example connected to channels 55 from an upper surface 57 to an under surface 59 of piston 44. A second check valve or valves 56 may be positioned in the air channel 34 between the storage cavity 22 and the piston 44. Valve 56 may be within inlet 52 as shown. An air exhaust port 58 may define walls 40 and is connected to cylinder 42, with piston 44 positioned between the exhaust port 58 and the second valve 56 throughout an entire stroke cycle. Check valves 54, 56 may take a suitable form, such as a hinged dome that swings open on a pressure differential in one direction as shown. Piston 44 is shown resting on an annular shoulder 60 that limits down stroke travel and creates a base chamber 62 below piston 44 that is always present within cylinder 42. In other cases base chamber 62 and shoulder 60 may be eliminated so that piston 44 travels to the base 61 of the cylinder 42. Shoulder 60 prevents piston 44 from interfering with check valve 56 in the example shown. The coupling of valves 54, 56, and piston 44 form a positive displacement pump. Valves 54, 56 may be biased to close.
As shown a drive handle 46 may be connected to operate the piston 44. Referring to
A finger grip 66 may be contoured in one or more of the drive handle 46 and a portion 67 of the lid 20 adjacent the handle 46. In the example shown the finger grip 66 is formed by providing a polygonal shape to peripheral edges 72 of drive handle 46 and a circular shape to edges 74 of opening 64, as well as by providing a maximum diameter of top surface 47 of drive handle 46 smaller than a minimum diameter of opening 64. Other contours may be used, and polygonal, curved, elliptical, circular, non-symmetrical or indented shapes may be used for the finger grip.
Referring to
To create a vacuum within storage cavity 22, a user follows several stages. First the lid 20 is closed, for example by placement over storage cavity 22 or by rotating into the closed position shown using a hinge 23. A latch or lock 25 such as a clip or other securing mechanism may be used to secure the lid 21 in place. The user manually grabs handle 46 and begins to reciprocate piston 44 within cylinder 42. Upward piston movement from the position shown in
Once piston 44 reaches the top of a stroke cycle, the user pushes handle 46 downwards and piston 44 travels back to the retracted position shown in
Referring to
Referring to
Referring to
Referring to
The type of cooler 10 shown is a form of insulated chest, also known as an ice chest. Other names include a portable ice chest, ice box, cool box, chilly bin (in New Zealand), and ‘esky’ (Australia). Ice cubes are most commonly placed in coolers to help the internal contents, such as food, stay cool. Ice packs may be used, as they either contain the melting water inside, or have a gel sealed inside that stays cold longer than plain ice (absorbing heat as it changes phase). Size may be based on the volume capacity of storage cavity 22, which may range from eight liters for a single-person unit to fifty liters for a family unit to one hundred forty liters for a fishing or hunting cooler. Larger or smaller sizes are possible.
Referring to
Referring to
Referring to
A pressure monitor 114 may be connected to the storage cavity 22 for example by positioning within a channel 116 in lid 20 or another suitable location of housing 12. Monitor 114 may have a pressure gauge 115 visible from an exterior 92 of the cooler 10. The gauge 115 lets the user know visually what level, if any, of vacuum remains in the cooler 10. The user may then make a decision to increase the vacuum or not. In other cases the user may use the gauge 115 to ensure that the vacuum is released prior to opening the lid 20. The user may also use gauge 115 to check if the cooler 10 has a leak or not, or to see if the drain cap is or is not securely fastened.
Referring to
Material 128 such as ice 126 may be present in storage cavity 22. Ice 126 may be replaced by other thermal energy sinks or sources, for example an ice pack or hot pack, respectively. The material 128 may include food, for example solid food or beverages or both. Cavity 22 may thus represent a food cavity 22. Nonfood material 128 may be present in cavity 22. The material 128 may be placed within cavity 22. Material 128 may have an average temperature different, for example lower, than an ambient temperature. The material 128 may initially be at room temperature but after being placed with other material 128, such as ice 126 that absorbs thermal energy from material 128, material 128 may end up with a temperature below ambient temperature. Ambient temperature is understood as being the average temperature of air 92 exterior to housing 12. The lid 20 may be closed, and pump 14 operated to reduce, for example evacuate, the air pressure within the storage cavity 22. In another embodiment, a pressure source (not shown) may be provided to replace the evacuated air volume in cavity 22 with an inert gas, such as nitrogen.
Other pistons 14 include a diaphragm or a travelling disc, also known as a floating piston. Other displacement members may be used. A threaded cap drain 112 is shown, but other suitable drains may be used such as a button activated valve, a half-turn valve, and a friction-fit stopper. Establishing a vacuum in cavity 22 reduces the conduction of thermal energy between the material 126 such as food 128 in cavity 22 and the exterior 92. The pump 14 may be secured to the outside of the housing 12, or formed or secured within a receptacle or slot in the housing 12. The pump 14 may be removable, for example for replacement. In some cases the pump 14 may be powered by other than manual power, for example if a battery or outlet-plug-in cord is provided along with an electric motor for operating the pump 14. In some cases the vacuum release is coupled to the vacuum pump 14, for example so that a quarter or half turn of the pump handle 46 releases the vacuum by aligning exhaust air channels. Use of relative directional language like top, bottom, base upper, lower, up, down, upwards, downwards, and others are relative and are not restricted to absolute directions or orientations defined with respect to the surface of the earth. The cylinder 42 may be oriented so that piston 44 reciprocates along a non-vertical axis, for example if cylinder 42 is mounted on its side within housing 12.
In the claims, the word “comprising” is used in its inclusive sense and does not exclude other elements being present. The indefinite articles “a” and “an” before a claim feature do not exclude more than one of the feature being present. Each one of the individual features described here may be used in one or more embodiments and is not, by virtue only of being described here, to be construed as essential to all embodiments as defined by the claims.
This application claims the benefit under 35 USC 119(e) of U.S. provisional application Ser. No. 61/965,586 filed Feb. 4, 2014.
Number | Name | Date | Kind |
---|---|---|---|
1541945 | Hamilton | Jun 1925 | A |
1635815 | Briggs | Jul 1927 | A |
2036007 | Wheatley | Mar 1936 | A |
3823567 | Corini | Jul 1974 | A |
4016999 | Denzer | Apr 1977 | A |
4362095 | Wheatley | Dec 1982 | A |
4448041 | Southworth, Jr. | May 1984 | A |
5390809 | Lin | Feb 1995 | A |
5398811 | Latella, Jr. | Mar 1995 | A |
5485921 | Tolendano | Jan 1996 | A |
5597086 | King-Shui | Jan 1997 | A |
5611376 | Chuang | Mar 1997 | A |
5692632 | Hsieh | Dec 1997 | A |
5806575 | Tsay | Sep 1998 | A |
5827385 | Meyer | Oct 1998 | A |
5865037 | Bostic | Feb 1999 | A |
5918478 | Bostic | Jul 1999 | A |
D414084 | Schmidt | Sep 1999 | S |
5964255 | Schmidt | Oct 1999 | A |
6135277 | Armstrong | Oct 2000 | A |
6148875 | Breen | Nov 2000 | A |
6199699 | Eastman | Mar 2001 | B1 |
6510946 | Gutierrez et al. | Jan 2003 | B2 |
6644489 | Chang | Nov 2003 | B2 |
6732874 | Zilberman | May 2004 | B2 |
7076929 | Patterson et al. | Jul 2006 | B2 |
7331163 | Hau et al. | Feb 2008 | B2 |
8256242 | Evans | Sep 2012 | B1 |
20070000396 | Kieck | Jan 2007 | A1 |
20140034655 | Wooldridge | Feb 2014 | A1 |
Entry |
---|
Downloaded from Wikipedia on Aug. 7, 2014: Cooler, from Wikipedia, the free encyclopedia; p. 1-3. |
Brochure from Moeller Marine Products; Ice Station Zero Ice Chest (R-Value); downloaded from www.moellermarine.com Jul. 2014; p. 1. |
Number | Date | Country | |
---|---|---|---|
20150216221 A1 | Aug 2015 | US |
Number | Date | Country | |
---|---|---|---|
61965586 | Feb 2014 | US |