The invention relates to a cooling device for cooling a roll of a roll stand.
Roll stands for rolling rolling stock have rolls which are cooled with a cooling liquid, generally cooling water.
US 2010/0089112 A1 discloses rigid, concavely shaped shells, by means of which cooling liquid under low pressure can be applied to rolls of a roll stand.
DE 10 2009 053 074 A1 discloses flow cooling of work rolls of a roll stand by means of movable articulated cooling shells. In this case, the cooling liquid is applied predominantly under low pressure with the aid of the cooling shells, while cooling liquid is additionally applied under high pressure to produce a sufficient cooling effect.
JP H06-170420 (A) discloses a cooling device for cooling work rolls of a roll stand, which has a fixed spray bar that is slightly narrower than the narrowest strip produced with the roll stand concerned and has axially movable spray bars for cooling only those sections of the work rolls which correspond to the width of the strip currently being rolled.
JP S59-156506 A discloses a method for cooling a work roll of a roll stand in which cooling water is sprayed onto the work roll at low pressure, rather than high pressure, while at the same time the application area is enlarged.
WO 2014/170139 A1 discloses a spray bar for cooling rolling stock, which extends transversely to the direction of transfer of the rolling stock and has a central region and two edge regions, into each of which a cooling medium can be fed separately.
It is the underlying object of the invention to specify an improved cooling device for cooling a roll of a roll stand.
A cooling device according to the invention for cooling a roll of a roll stand comprises a cooling bar for receiving and discharging a coolant. The cooling bar has a plurality of full jet nozzles, which are arranged on a discharge side of the cooling bar. The discharge side faces the roll and extends parallel to a roll axis of the roll. Through each full jet nozzle, a coolant jet of the coolant with a nearly constant jet diameter can be discharged from the cooling bar toward the roll in a discharge direction.
A full jet nozzle is taken to mean a nozzle through which a substantially linear coolant jet with a nearly constant jet diameter can be discharged. By virtue of the concentrated discharge of the coolant, full jet nozzles produce a higher impact pressure on the roll than conventionally used fan jet nozzles at the same coolant pressure in the cooling bar. The higher impact pressure has a positive effect on the cooling action directly at the roll surface because there is always a certain coolant film with a typical thickness of several millimeters to centimeters there, owing to the large coolant quantity applied overall. This film should be penetrated as completely as possible by the impinging coolant jets in order to achieve good heat dissipation. Because of the high impact pressure, of the coolant jets on the roll, which pressure is produced by the full jet nozzles, the coolant pressure in the cooling bar can be significantly reduced as compared with the use of fan jet nozzles. This advantageously makes it possible to significantly reduce the energy consumption and operating costs of the cooling device.
Since the coolant is discharged through full jet nozzles, the spacing of the spray bar from the roll is furthermore uncritical within a wide range and therefore does not have to be matched to the roll diameter. Thus, for example, the substantially rectilinear coolant jets make it possible for the roll surface that is to be cooled to be at a distance of between 50 mm and 500 mm without any significant change in the cooling effect of the coolant jets.
Another advantage of using full jet nozzles is the reduction in maintenance expenditure resulting again from the reduced coolant pressure in the cooling bar since a reduction in the coolant pressure is also associated with a reduction in the loading and, as a result, the wearing of the nozzles.
One embodiment of the invention envisages that the interior of the cooling bar is divided into at least two mutually separate coolant chambers for receiving coolant. Each chamber is essentially an empty volume that is filled with liquid coolant that enters the chamber through its respective feed line 41.
Each coolant chamber corresponds to a respective subregion of the discharge side of the cooling bar. A plurality of full jet nozzles are arranged in the discharge side of the cooling bar.
The subregions are the external discharge side of the bar at the location on the discharge side of the respective chambers inside the bar. A coolant jet can be discharged from the coolant chamber toward the roll through each jet nozzle. Dividing the cooling bar into a plurality of mutually separate coolant chambers corresponding to different subregions of the discharge side of the cooling bar advantageously makes it possible to control the cooling effect of the subregions independently of one another. This is accomplished by controlling the coolant pressures in the subregions by controlling the pressure in the coolant chambers. As a result, the coolant flows discharged by the subregions are controlled independently of one another. It is thereby advantageously possible to influence the cooling of the roll in a location-dependent manner, ensuring that more intensely heated regions of the roll surface, e.g. a central region of the roll surface, are cooled more intensely than less intensely heated regions.
A development of the abovementioned embodiment of the invention envisages that a first coolant chamber corresponds to a first subregion of the discharge side of the cooling bar, wherein the first subregion is mirror-symmetrical with respect to a center line of the discharge side of the cooling bar, wherein the center line is perpendicular to the roll axis. For example, an extent of the first subregion parallel to the center line varies along the direction of the roll axis and is at a maximum along the center line. The first subregion has the shape of a polygon, for example. The mirror-symmetrical embodiment of the first subregion with respect to the center line takes account of the fact that the roll is generally likewise heated symmetrically with respect to the center line. The variation in the extent of the first subregion parallel to the center line along the direction of the roll axis with a maximum extent along the center line takes into account the fact that the roll is generally heated most strongly in the center and that the heating of the roll decreases toward the edge regions thereof.
The corresponding configuration of the first subregion therefore makes it possible to adapt the cooling of the roll to the location-dependent thermal loading of the roll by means of the first subregion.
Another embodiment of the invention envisages that each coolant chamber is connected to a coolant feed line for feeding coolant into the coolant chamber. The coolant feed line opens into the coolant chamber substantially perpendicularly to the discharge direction of the coolant. The opening of the coolant feed lines into the cooling bar substantially perpendicularly to the discharge direction allows a largely uniform pressure distribution of the coolant within each coolant chamber. A pressure gradient between full jet nozzles close to the opening and those remote from the opening is thereby advantageously avoided.
Another embodiment of the invention envisages that the coolant quantities fed into the coolant chambers can be controlled independently of one another by a respective control valve and/or by a respective pump. These both operate to control coolant flow into the coolant chamber, and the jet nozzles represent a hydraulic resistance in the coolant chambers against the pressurized inflow, causing each chamber to completely fill with coolant and also causes coolant outflow under pressure through all of the nozzles in the distribution side. This allows the above mentioned mutually independent control of the cooling effect of the coolant jets discharged from the individual coolant chambers. Control of the coolant quantities by control valves is particularly advantageous, for example, if a conventional coolant supply system that is present in any case, e.g. a water supply system, which usually delivers cooling water at a pressure of 4 bar, can be used on the rolling system concerned. In this case, it is possible to dispense with a complex and expensive pressure boosting system for supplying the roll cooling. Controlling the coolant quantities by means of pumps, if appropriate in conjunction with the control valves, makes it possible to switch off individual pumps or to reduce the power of the pumps in pauses between rolling or in the case of rolling campaigns in which only a low cooling capacity is required and thereby to lower energy consumption.
Another embodiment of the invention envisages an automation system for controlling the coolant quantities fed into the coolant chambers. It is thereby advantageously possible to automatically control coolant volume flows discharged from the coolant chambers to the roll in order to adapt the volume flows to a temperature distribution on the roll surface. In this case, the coolant quantities fed into the coolant chambers are preferably controlled by the automation system through control of the abovementioned control valves and/or pumps.
Another embodiment of the invention envisages that a nozzle spacing of mutually adjacent full jet nozzles along a direction parallel to the roll axis varies along that direction. In this case, the nozzle spacing is preferably smallest in a central region of the discharge side of the cooling bar. The nozzle spacing along a direction parallel to the roll axis is between about 25 mm and about 50 mm, for example. These embodiments of the invention also make it possible to adapt the arrangement of the full jet nozzles to the location-dependent thermal loading of the roll surface since the nozzle spacing along a direction parallel to the roll axis is varied in accordance with this thermal loading. A minimum nozzle spacing in the central region of the discharge side of the cooling bar takes account of the fact that the central region of the roll surface is generally subject to the greatest thermal loads.
Another embodiment of the invention envisages that the full jet nozzles are arranged in a plurality of mutually parallel nozzle rows. This advantageously allows coolant to be applied to the roll over a large area and, in conjunction with the rotation of the roll, in a uniform manner.
Another embodiment of the invention envisages that the cooling bar has a nozzle aperture for each full jet nozzle, in which the full jet nozzle is releasably secured. This embodiment of the invention advantageously enables faulty jet nozzles to be replaced easily.
Another embodiment of the invention provides a wiper for wiping coolant from the roll, wherein the wiper and the cooling bar can be pivoted jointly. By means of a wiper, it is advantageously possible to prevent too much coolant from being guided onto the rolling stock and/or into a rolling nip through which the rolling stock is guided between two rolls and washing away a lubricant for reducing the friction between the rolling stock and the rolls, for example. The joint pivotability of the wiper and of the cooling bar advantageously eliminates the need for an additional device for moving the cooling bar. In this case, the advantage, already mentioned above, of using full jet nozzles once again takes effect, namely that using full jet nozzles makes the distance between the spray bar and the roll uncritical over a wide range and therefore makes it unnecessary to adapt it to the roll diameter. Moreover, the invention is also particularly suitable as a retrofitted solution for existing rolling systems with wipers, wherein, for example, only the conventional high pressure spray bars need be replaced by the cooling bars according to the invention.
A roll stand according to the invention comprises a roll and two cooling devices according to the invention, wherein the two cooling devices are arranged on opposite sides of the roll. The advantages of a roll stand according to the invention result from the advantages already mentioned above of a cooling device according to the invention.
The above-described characteristics, features and advantages of this invention and the manner in which these are achieved will be more clearly and distinctly understood in connection with the following description of illustrative embodiments, which are explained in greater detail in conjunction with the drawings.
In the drawings:
In all the figures, corresponding parts are provided with the same reference signs.
Each cooling device 7 comprises a cooling bar 13 and a wiper 15 that wipes coolant off the surface of the roll rolling past the wipers.
Each cooling bar 13 is configured to receive a coolant from a source and to discharge the coolant. To discharge the coolant,
The coolant can be fed into the cooling bars 13 via coolant feed lines 41. The coolant quantities fed into the cooling bars 13 can be controlled by control valves 43 and/or by pumps 45, which are frequency-controlled, for example.
The pumps, valves and coolant supply control flows into the coolant chambers. These and the outlets from the nozzles represent a hydraulic resistance, together control coolant discharge, and therefore cause the chambers to be completely filled and enable coolant to exit from all nozzles. The coolant may be water, for example.
Each wiper 15 is configured to wipe coolant from the respective roll 5. The wipers can be pivoted toward the roll 5 and away from the roll 5. The cooling bars 13 and the wiper 15 of each cooling device 7 are preferably secured on a pivoting device of the cooling device 7, thus enabling the cooling bar 13 and the wiper 15 to be pivoted jointly toward the roll 5 and away from the roll 5.
Each coolant chamber may have its independent coolant flow, which controls the flow independently for each chamber, to adapt it to the temperature distribution of the roll being cooled.
Each coolant chamber 25, 26 and 27 corresponds to a respective subregion 29, 30 and 31 of and at the discharge side 19 in which a plurality of full jet nozzles 21 are arranged. The subregions are assigned to the respective chambers. The subregions are part of the outside surface 19 of the cooling bar and are separated from the chambers and by the wall of the side 19 of the bar. Through each nozzle, a coolant jet can be discharged from the coolant chamber 25, 26 and 27 toward the roll 5 in the discharge direction 23. This embodiment of the discharge side 19 has the shape of a rectangle with two longitudinal sides 33, 34 parallel to the roll axis 17 and two transverse sides 35, 36 perpendicular to the longitudinal sides.
A first coolant chamber 25 corresponds to and discharges through a first subregion 29 of the discharge side 19 of the cooling bar 13. The first subregion forms a central region of the discharge side 19. The first subregion 29 is mirror-symmetrical with respect to a center line 37 of the discharge side 19 of the cooling bar 13. The center line 37 of the bar 13 is oriented perpendicular to the roll axis 17 that is, the center line lies in a plane perpendicular to the roll axis.
The first subregion 29 has the shape of a trapezoid, which has two vertices which are situated on a first longitudinal side 33 and two vertices which are each situated at an end point of the second longitudinal side 34.
The full jet nozzles 21 are arranged on the discharge side 19 in a plurality of nozzle rows 39, and each row 39 extends parallel to the roll axis 17. In this case, a nozzle spacing d of adjacent full jet nozzles 21 in each nozzle row 39 varies symmetrically with respect to the center line 37. As a result, the adjacent nozzle spacing d is smallest in the central region of the discharge side 19 and increases, parabolically for example, toward the edge regions of the discharge side 19. In the illustrative embodiment illustrated in
A further development, not shown, of the illustrative embodiment shown in
Moreover, full jet nozzles 21, which are very close to or on a boundary line between two adjacent subregions 2931 in
Each full jet nozzle 21 is mounted releasably, e.g. by means of a screwed joint, in a nozzle aperture of the cooling bar 13. The full jet nozzles 21 each have a nozzle cross section with a minimum diameter of about 4 mm, for example.
Each coolant chamber 25, 26 and 27 is connected to a coolant feed line 41 for feeding coolant into the coolant chamber 25, 26 and 27, wherein the coolant feed line 41 opens into the coolant chamber 25, 26 and 27 substantially perpendicularly to the discharge direction 23 of the coolant. The cross sections of the coolant feed lines 41 each have a diameter between 100 mm and 150 mm, for example.
The coolant quantities fed into the coolant chambers 25, 26 and 27 via the coolant feed lines 41 can be controlled independently of one another by a respective control valve 43 (illustrated in
The rated flow is the value of a first volume flow V1 at a central position ym. The first volume flow V1 is produced if coolant is fed into all three coolant chambers 25, 26 and 27 with a certain rated pressure, which is the same for all the coolant chambers 25, 26 and 27. The first volume flow V1 has a parabolic profile with a maximum in the central position ym and decreases from the central position ym toward the two end regions to half the value than in the central position ym. The reason for this profile of the first volume flow V1 is the doubling of the nozzle spacing d of the full jet nozzles 21 along the nozzle rows 39 from the center thereof to the two ends, wherein a parabolic increase in the nozzle spacing d has been assumed.
A second volume flow V2 is produced if coolant is fed into the first coolant chamber 25 at a coolant pressure which is approximately twice as great as the rated pressure and coolant at a coolant pressure which is approximately half as great as the rated pressure is fed into each of the two other coolant chambers 26, 27.
A third volume flow V3 is produced if coolant is fed into the first coolant chamber 25 at a coolant pressure which is approximately half as great as the rated pressure and coolant at a coolant pressure which is approximately twice as great as the rated pressure is fed into each of the two other coolant chambers 26, 27.
Like the illustrative embodiment illustrated in
Each of Figs.4-12 show the discharge side without showing coolant spray nozzles that are along the entire length of the bar as illustrated in
The illustrative embodiments illustrated in
No two adjacent rows need have their respective nozzles vertically aligned in
Although the invention has been illustrated and described in greater detail by preferred illustrative embodiments, the invention is not restricted by the examples disclosed, and other variations can be derived therefrom by a person skilled in the art without exceeding the scope of protection of the invention.
1 roll stand
3 rolling stock
5 roll
7 cooling device
9 rolling nip
11 rolling direction
13 cooling bar
15 wiper
17 roll axis
19 discharge side
21 full jet nozzle
23 discharge direction
25 to 27 coolant chamber
29 to 31 subregion
33, 34 longitudinal side
35, 36 transverse side
37 center line
39 nozzle row
41 coolant feed line
43 control valve
45 pump
47 line depicting nozzle row offset
49 line depicting other nozzle row offset
51 separating plate
d nozzle spacing
Number | Date | Country | Kind |
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16194099.4 | Oct 2016 | EP | regional |
The present application is a 35 U.S.C. §§ 371 national phase conversion of PCT/EP2017/076000, filed Oct. 12, 2017, which claims priority of European Patent Application No. 16194099.4, filed Oct. 17, 2016, the contents of which are incorporated by reference herein. The PCT International Application was published in the German language.
Filing Document | Filing Date | Country | Kind |
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PCT/EP2017/076000 | 10/12/2017 | WO | 00 |