This application is related to co-pending US applications, application Ser. No. 14/977,078, application Ser. No. 14/977,102, application Ser. No. 14/977,124, application Ser. No. 14/977,152, application Ser. No. 14/977,175, application Ser. No. 14/977,200, application Ser. No. 14/977,247, application Ser. No. 14/977,270, all filed on Dec. 21, 2015.
The disclosure relates generally to turbine systems, and more particularly, to a cooling circuit for a tip area of a multi-wall blade.
Gas turbine systems are one example of turbomachines widely utilized in fields such as power generation. A conventional gas turbine system includes a compressor section, a combustor section, and a turbine section. During operation of a gas turbine system, various components in the system, such as turbine blades, are subjected to high temperature flows, which can cause the components to fail. Since higher temperature flows generally result in increased performance, efficiency, and power output of a gas turbine system, it is advantageous to cool the components that are subjected to high temperature flows to allow the gas turbine system to operate at increased temperatures.
Turbine blades typically contain an intricate maze of internal cooling channels. Cooling air provided by, for example, a compressor of a gas turbine system may be passed through the internal cooling channels to cool the turbine blades.
Multi-wall turbine blade cooling systems may include internal near wall cooling circuits. Such near wall cooling circuits may include, for example, near wall cooling channels adjacent the outside walls of a multi-wall blade. The near wall cooling channels are typically small, requiring less cooling flow, while still maintaining enough velocity for effective cooling to occur. Other, typically larger, low cooling effectiveness internal channels of a multi-wall blade may be used as a source of cooling air and may be used in one or more reuse circuits to collect and reroute “spent” cooling flow for redistribution to lower heat load regions of the multi-wall blade. At the tip of a multi-wall blade, the near wall cooling channels and low cooling effectiveness internal channels are exposed to very high heat loads.
A first aspect of the disclosure provides a cooling system including: a three-pass serpentine cooling circuit; and an air feed cavity for supplying cooling air to the three-pass serpentine cooling circuit; wherein the three-pass serpentine cooling circuit extends radially outward from and at least partially covers at least one central plenum and a first set of near wall cooling channels of a multi-wall blade.
A second aspect of the disclosure provides a multi-wall turbine blade, including: a cooling system disposed within the multi-wall turbine blade, the cooling system including: a three-pass serpentine cooling circuit; and an air feed cavity for supplying cooling air to the three-pass serpentine cooling circuit; wherein the three-pass serpentine cooling circuit extends radially outward from and at least partially covers at least one central plenum and a first set of near wall cooling channels of a multi-wall blade.
A third aspect of the disclosure provides a turbomachine, including: a gas turbine system including a compressor component, a combustor component, and a turbine component, the turbine component including a plurality of turbine buckets, and wherein at least one of the turbine buckets includes a multi-wall blade; and a cooling system disposed within the multi-wall blade, the cooling system including: a three-pass serpentine cooling circuit; and an air feed cavity for supplying cooling air to the three-pass serpentine cooling circuit; wherein the three-pass serpentine cooling circuit extends radially outward from and at least partially covers at least one central plenum and a first set of near wall cooling channels of a multi-wall blade.
The illustrative aspects of the present disclosure solve the problems herein described and/or other problems not discussed.
These and other features of this disclosure will be more readily understood from the following detailed description of the various aspects of the disclosure taken in conjunction with the accompanying drawings that depict various embodiments of the disclosure.
It is noted that the drawing of the disclosure is not to scale. The drawing is intended to depict only typical aspects of the disclosure, and therefore should not be considered as limiting the scope of the disclosure. In the drawing, like numbering represents like elements between the drawings.
In the Figures, for example in
As indicated above, the disclosure relates generally to turbine systems, and more particularly, to a cooling circuit for cooling a tip area of a multi-wall blade.
According to embodiments, the cooling circuit is configured to cool the tip area of a multi-wall blade of a gas turbine engine, while providing shielding to low cooling effectiveness internal channels and providing cooling film. Shielding may also be provided to high cooling effectiveness near wall cooling channels. The cooling circuit may include a three-pass serpentine cooling circuit, which may be fed with cooling air from a low cooling effectiveness internal channel or a near wall cooling channel. Air passes through the cooling circuit, providing convention cooling, and is exhausted as cooling film to cool the tip area of the multi-wall blade.
Turning to
The shank 4 and multi-wall blade 6 may each be formed of one or more metals (e.g., steel, alloys of steel, etc.) and may be formed (e.g., cast, forged or otherwise machined) according to conventional approaches. The shank 4 and multi-wall blade 6 may be integrally formed (e.g., cast, forged, three-dimensionally printed, etc.), or may be formed as separate components which are subsequently joined (e.g., via welding, brazing, bonding or other coupling mechanism).
An embodiment including a three-pass serpentine cooling circuit 40 is depicted in
The three-pass serpentine cooling circuit 40 includes a first leg 42 and a second leg 44 that extend over and at least partially cover the central plenums 20. The first leg 42 extends rearward from a forward air feed cavity 41 toward the trailing edge 16 of the multi-wall blade 6. The second leg 44 extends forward from a turn 43 toward the leading edge 14 of the multi-wall blade 6. The turn 43, which is disposed adjacent the trailing edge 16 of the multi-wall blade 6, fluidly couples the first and second legs 42, 44 of the three-pass serpentine cooling circuit 40. Although shown in
The three-pass serpentine cooling circuit 40 further includes a third leg 46 that extends over a first set (e.g., one or more) of the near wall cooling channels 18 disposed adjacent the pressure side 8 of the multi-wall blade 6. A turn 45 positioned adjacent the leading edge 14 of the multi-wall blade 6 fluidly couples the second and third second legs 44, 46 of the three-pass serpentine cooling circuit 40. The third leg 46 extends from the turn 45 toward the trailing edge 16 of the multi-wall blade 6. Comparing
Cooling air is supplied to the first leg 42 of the three-pass serpentine cooling circuit 40 via the air feed cavity 41. The air feed cavity 41 may be fluidly coupled to, and receive cooling air from, at least one of the central plenums 20. In other embodiments, the air feed cavity 41 may be fluidly coupled to, and receive cooling air from, at least one of the near wall cooling channels 18. In either case, in this embodiment, the air feed cavity 41 is disposed near the leading edge 14 of the multi-wall blade 6.
In
Cooling air may also be exhausted from at least one of the near wall cooling channels 18 to the tip 22 to provide tip film cooling. For example, as shown in
In another embodiment, an aft air feed cavity 141 disposed adjacent the trailing edge 16 of the multi-wall blade 6 may be used to supply cooling air to a three-pass serpentine cooling circuit 140. Such a configuration is depicted in
The three-pass serpentine cooling circuit 140 includes a first leg 142 and a second leg 144 that extend over and at least partially cover the central plenums 20. The first leg 142 extends forward from the aft air feed cavity 141 toward the leading edge 14 of the multi-wall blade 6. The second leg 144 extends rearward from a turn 143 toward the trailing edge 16 of the multi-wall blade 6. The turn 43, which is disposed adjacent the leading edge 14 of the multi-wall blade 6, fluidly couples the first and second legs 142, 144 of the three-pass serpentine cooling circuit 140.
The three-pass serpentine cooling circuit 140 further includes a third leg 146 that extends over a first set (e.g., one or more) of the near wall cooling channels 18 disposed adjacent the pressure side 8 of the multi-wall blade 6. A turn 145 positioned adjacent the trailing edge 16 of the multi-wall blade 6 fluidly couples the second and third second legs 144, 146 of the three-pass serpentine cooling circuit 140. The third leg 146 extends from the turn 145 toward the leading edge 14 of the multi-wall blade 6.
The air feed cavity 141 may be fluidly coupled to, and receive cooling air from, at least one of the central plenums 20 or at least one of the near wall cooling channels 18. As with the embodiment shown in
In yet another embodiment, as depicted in
As in the embodiment depicted in
The three-pass serpentine cooling circuit 240 further includes a third leg 246 that extends over a first set (e.g., one or more) of the near wall cooling channels 18 disposed adjacent the pressure side 8 of the multi-wall blade 6. A turn 245 positioned adjacent the leading edge 14 of the multi-wall blade 6 fluidly couples the second and third second legs 244, 246 of the three-pass serpentine cooling circuit 240. The third leg 246 extends from the turn 245 toward the trailing edge 16 of the multi-wall blade 6.
The air feed cavity 241 may be fluidly coupled to, and receive cooling air from, at least one of near wall cooling channels 18 or at least one of the central plenums 20. The three-pass serpentine cooling circuit 240 depicted in
In
The core 62 includes a squealer core section 64, a tip core section 66, and at least one body core section 68. Support rods 70 secure and separate the various core sections 64, 66, 68. The squealer core section 64 will form, after casting, a cavity at the tip 22 of the multi-wall blade 6 that is radially open to the outside. The tip core section 66 will form, after casting, one of the legs 42, 46 of the three-pass serpentine cooling circuit 40. The body core section 68 will form, after casting at least one of the near wall cooling channels 18 or central plenums 20.
An example of a metal casting 80 produced using the core 62 (e.g., using known casting techniques) is depicted in
The opening 92 between the intra-cavity rib 86 and the floor 88 of the squealer cavity 90 may be used, for example, to provide one of the legs 42, 46 of the three-pass serpentine cooling circuit 40, with the plugs 84 oriented substantially perpendicular to the flow of cooling air (e.g., into or out of the page in
In various embodiments, components described as being “coupled” to one another can be joined along one or more interfaces. In some embodiments, these interfaces can include junctions between distinct components, and in other cases, these interfaces can include a solidly and/or integrally formed interconnection. That is, in some cases, components that are “coupled” to one another can be simultaneously formed to define a single continuous member. However, in other embodiments, these coupled components can be formed as separate members and be subsequently joined through known processes (e.g., fastening, ultrasonic welding, bonding).
When an element or layer is referred to as being “on”, “engaged to”, “connected to” or “coupled to” another element, it may be directly on, engaged, connected or coupled to the other element, or intervening elements may be present. In contrast, when an element is referred to as being “directly on,” “directly engaged to”, “directly connected to” or “directly coupled to” another element, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., “between” versus “directly between,” “adjacent” versus “directly adjacent,” etc.). As used herein, the term “and/or” includes any and all combinations of one or more of the associated listed items.
The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the disclosure. As used herein, the singular forms “a”, “an” and “the” are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms “comprises” and/or “comprising,” when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
This written description uses examples to disclose the invention, including the best mode, and also to enable any person skilled in the art to practice the invention, including making and using any devices or systems and performing any incorporated methods. The patentable scope of the invention is defined by the claims, and may include other examples that occur to those skilled in the art. Such other examples are intended to be within the scope of the claims if they have structural elements that do not differ from the literal language of the claims, or if they include equivalent structural elements with insubstantial differences from the literal languages of the claims.
Number | Name | Date | Kind |
---|---|---|---|
4474532 | Pazder | Oct 1984 | A |
4500258 | Dodd et al. | Feb 1985 | A |
4753575 | Levengood | Jun 1988 | A |
5296308 | Caccavale et al. | Mar 1994 | A |
5403159 | Green | Apr 1995 | A |
5813835 | Corsmeier et al. | Sep 1998 | A |
5853044 | Wheaton et al. | Dec 1998 | A |
6196792 | Lee et al. | Mar 2001 | B1 |
6220817 | Durgin | Apr 2001 | B1 |
6264428 | Dailey et al. | Jul 2001 | B1 |
6416284 | Demers et al. | Jul 2002 | B1 |
6478535 | Chung et al. | Nov 2002 | B1 |
6491496 | Starkweather | Dec 2002 | B2 |
6705836 | Bourriaud et al. | Mar 2004 | B2 |
6916155 | Eneau et al. | Jul 2005 | B2 |
6974308 | Halfmann et al. | Dec 2005 | B2 |
7217097 | Liang | May 2007 | B2 |
7303376 | Liang | Dec 2007 | B2 |
7527475 | Liang | May 2009 | B1 |
7537431 | Liang | May 2009 | B1 |
7607891 | Cherolis et al. | Oct 2009 | B2 |
7625178 | Morris et al. | Dec 2009 | B2 |
7686581 | Brittingham et al. | Mar 2010 | B2 |
7780413 | Liang | Aug 2010 | B2 |
7780415 | Liang | Aug 2010 | B2 |
7785072 | Liang | Aug 2010 | B1 |
7819629 | Liang | Oct 2010 | B2 |
7862299 | Liang | Jan 2011 | B1 |
7980822 | Cunha et al. | Jul 2011 | B2 |
7988419 | Liang | Aug 2011 | B1 |
8047790 | Liang | Nov 2011 | B1 |
8087891 | Liang | Jan 2012 | B1 |
8157505 | Liang | Apr 2012 | B2 |
8292582 | Liang | Oct 2012 | B1 |
8398371 | Liang | Mar 2013 | B1 |
8616845 | Liang | Dec 2013 | B1 |
8678766 | Liang | Mar 2014 | B1 |
8734108 | Liang | May 2014 | B1 |
20080118366 | Correia et al. | May 2008 | A1 |
20120082566 | Ellis et al. | Apr 2012 | A1 |
20140096538 | Boyer et al. | Apr 2014 | A1 |
20150059355 | Feigl et al. | Mar 2015 | A1 |
20150184519 | Foster et al. | Jul 2015 | A1 |
20150184538 | Smith | Jul 2015 | A1 |
20160194965 | Spangler | Jul 2016 | A1 |
20160312632 | Hagan et al. | Oct 2016 | A1 |
20160312637 | Duguay | Oct 2016 | A1 |
20170173672 | Foster et al. | Jun 2017 | A1 |
20170175443 | Pesticcio | Jun 2017 | A1 |
20170175541 | Weber et al. | Jun 2017 | A1 |
20170175542 | Weber et al. | Jun 2017 | A1 |
20170175544 | Smith et al. | Jun 2017 | A1 |
20170175545 | Foster et al. | Jun 2017 | A1 |
20170175547 | Smith et al. | Jun 2017 | A1 |
20170175548 | Smith et al. | Jun 2017 | A1 |
Number | Date | Country |
---|---|---|
H08-14001 | Jan 1996 | JP |
Entry |
---|
Extended European Search Report and Opinion issued in connection with corresponding EP Application No. 16195817.8 dated Apr. 25, 2017. |
U.S. Appl. No. 14/977,152, Office Action 1 dated Sep. 14, 2017, 15 pages. |
U.S. Appl. No. 14/977,124, Office Action 1 dated Oct. 10, 2017, 15 pages. |
U.S. Appl. No. 14/977,175, Office Action 1 dated Nov. 24, 2017, 25 pages. |
U.S. Appl. No. 14/977,200, Office Action dated Dec. 19, 2017, 23 pages. |
U.S. Appl. No. 14/977,152, Final Office Action 1 dated Dec. 26, 2017, 15 pages. |
Notice of Allowance dated Feb. 12, 2018 for U.S. Appl. No. 14/977,247, filed Dec. 21, 2015; pp. 24. |
Number | Date | Country | |
---|---|---|---|
20170175546 A1 | Jun 2017 | US |