1. Field of the Invention
The invention concerns a length of a cooling channel or conduit for a rotary electrical machine, in particular for a rotary electrical machine equipping a motor vehicle, and a rotary electrical machine comprising such a length of a cooling channel or conduit.
2. Description of the Related Art
In the technical field of motor vehicles, the requirement for particularly well functioning cooling is not limited to the thermal engine by means of which the motor vehicle is driven, but also concerns auxiliary equipment such as an alternator, or an electromagnetic retarder intended to retard a transmission shaft of the vehicle. Whereas equipment such as an alternator is cooled by a cooling water circuit only in the case where air cooling, less constraining to install, proves insufficient, larger machines intended to undergo greater forces are almost routinely cooled by a liquid circulating in a cooling circuit. Such a fluid is for example water, it being understood that this water comprises at least one additive such as an antifreeze, for example, glycol. It circulates in a channel or conduit constituting, together with a heat exchanger, a cooling circuit.
In addition, whereas machines such as thermal engines are provided with a cooling channel or conduit consisting of a set of highly branched channels or conduits to make the cooling fluid pass practically in all corners of the machine, rotary electrical machines, such as an electromagnetic retarder, must be cooled by means of a simple channel or conduit intended to surround the machine to be cooled, for example a channel or conduit having the general form of a helix.
Traditionally, the input and output couplings coupling the length of cooling channel or conduit to the cooling circuit are formed by connecting pieces disposed perpendicular or inclined to the machine to be cooled.
In order to obtain sufficient cooling of the rotary machine, the cooling fluid must circulate in the circuit at a fairly high speed. And, in order to increase the cooling capacity, the circulation speed of the cooling fluid is increased. In addition, a better convection of the heat is obtained by generating turbulence in the flow of fluid.
However, it has been perceived that the traditional arrangement of couplings generates detrimental turbulence that does not therefore contribute to an increase in the cooling capacity of the fluid but on the contrary reduces it by increasing the pressure drops in the cooling circuit and thus reducing the flow of fluid and therefore its speed.
This is because the pressure drops are due to the friction of the fluid on the surface, related to turbulence, to the separation of the fluid relating to the progressive broadening of the channel or conduit of the circuit, to the impacts on the walls of the channel or conduit if the flow takes place with incidence, and to the change in direction of the flow.
What is needed therefore, is a system for providing improved cooling to a rotary electrical machine
The aim of the invention is to propose means for improving the cooling of the rotary machine by a reduction in the pressure drops in the fluid circuit.
The invention is not limited to a certain type of machine nor to a certain type of channel or conduit. However, in order to simplify the description, the invention will be presented and defined, as far as the machine to be cooled is concerned, by means of the example of an electromagnetic retarder intended to retard and therefore brake a transmission shaft of a motor vehicle and, as far as the type of channel or conduit is concerned, principally by means of the example of a helical circuit. The second embodiment of the length concerns a circuit comprising channels or conduits that are essentially straight and parallel to each other.
An electromagnetic retarder and electrical supply means for the retarder form an assembly comprising in general a stator through which the shaft passes and a rotor intended to be assembled with the shaft so as to have an external cylindrical face close to an internal cylindrical face of the stator with a thin air gap interposed between the rotor and the stator. For example, the rotor comprises a field winding with coils of electric wires, able to generate a magnetic field in an annular ferromagnetic part of the stator, which constitutes the armature and which is associated with a circuit for cooling by means of a fluid such as water containing an additive as indicated above. The electrical supply to the coils is provided by means of an alternator whose armature forms part of the rotor, as described for example in the document EP-A-0 331 559, to which reference should be made for more information.
A rotary electrical machine such as, for example, an electromagnetic retarder can therefore be considered highly schematically as an appliance in two parts: the first part consists of the rotor that is in the form of a solid core intended to be attached to a shaft transmitting a motive force that it is sought to brake, and a stator having the form of a cylindrical chamber surrounding the rotor.
On the electrical level, as described in the document EP-A-0 331 559, the coils of electric wires that conduct the electric current energizing the retarder form part of the rotor, and the annular part made from ferromagnetic material in the chamber for generating eddy currents, generating braking and heating, forms part of the stator. In its most simple embodiment, the annular part made from ferromagnetic material consists of a cylindrical drum surrounding the field winding with the interposing of a cylindrical air gap. As the annular part made from ferromagnetic material is a fixed part, it can easily be cooled by means of a fluid without needing to have recourse to constructions including special seals intended to provide a seal between two parts in relative movement. To this end, a cooling channel or conduit is formed that runs directly along the face of the annular part made from ferromagnetic material, which is opposite to the air gap. The length of this channel or conduit that is in direct contact with the machine to be cooled extends for example in a helix around the annular part made from ferromagnetic material. It terminates at each of its two ends in a coupling, respectively input and output. The length of channel or conduit surrounding the machine to be cooled forms, in a motor vehicle equipped with such a rotary machine, together with an external heat exchanger, the remainder of the cooling channel or conduit and a drive pump, a cooling circuit dissipating a fairly large quantity of heat towards the outside. Advantageously, this cooling circuit of the rotary machine is connected to the cooling circuit of the thermal engine of the vehicle.
The aim of the invention is achieved with a length of cooling channel or conduit for a rotary electrical machine, the length of channel or conduit comprising at least one channel or conduit placed along at least part of the machine to be cooled, and at least one input coupling and at least one output coupling for a cooling fluid between which the channel(s) or conduit(s) extend. The circuit has an input axis and an output axis.
In accordance with the invention, the input coupling or couplings and the output coupling or couplings are each oriented at least approximately along the orientation of the corresponding input axis or output axis of the circuit. The input and output couplings have, like the circuits, an input axis and an output axis. In accordance with the invention, for the purpose of ensuring a speed of the cooling fluid that is as even as possible, the input coupling or couplings and the output coupling or couplings have, whatever their shape, all along their longitudinal extents, a constant area of their cross sections of flow.
By virtue of this provision of the invention, the cooling fluid immediately enters the length of cooling channel or conduit properly oriented, that is to say essentially without any change in direction, and therefore does not cause any turbulence by diversion of flow.
This improvement that the invention affords to the cooling system for rotary machines is particularly advantageous for cooling highly stressed rotary machines such as electromagnetic retarders used for industrial vehicles. However, it is also advantageous for cooling less stressed rotary machines such as water-cooled alternators.
This is because the better orientation of the flow of the cooling fluid arriving through the input coupling of the channel or conduit length is that which corresponds to the orientation of the axis or of the mid-plane of the start of the channel or conduit. Likewise, the better orientation of the cooling fluid flow starting from the output coupling of the channel or conduit length is that which corresponds to the orientation of the axis or mid-plane of the end of the channel or conduit.
The orientation described above of the input and output couplings of the length according to the invention moreover applies equally well to a length comprising several essentially straight channels or conduits disposed at least approximately parallel to the longitudinal axis of the machine to be cooled and to a length comprising at least one helical channel or conduit having at least one turn intended to surround at least part of this machine. In the first case, the input and output couplings are oriented at least approximately parallel to the longitudinal axis of the machine to be cooled and at the same time coaxially with respect to the channel or conduit to which they are allocated. In the second case, the input and output couplings are oriented respectively along a tangential input plane and a tangential output plane, each of them passing through a corresponding circumferential input or output zone of the helical channel or conduit of the length.
Moreover, in order to facilitate the connection of the cooling channel or conduit of the invention in the engine space of an industrial vehicle, the input coupling and the output coupling are disposed, according to an axial view of the rotary machine to be cooled, on the same side of the rotary machine and with a small angular offset between the two couplings.
In practice, this arrangement makes it possible to orient the rotary machine equipped with the channel or conduit length of the invention so that the input and output couplings are for example situated in the top part of the cooling channel or conduit.
The advantage of the orientation of the input and output couplings of a channel or conduit according to the invention is particularly remarkable when the channel or conduit length has an essentially helical shape and is formed by one or more successive chambers, each of which has only a single turn between its respective input and output. It is then a case rather of adjacent chambers.
This is because, when the helical channel or conduit has no wall intended to divide the channel or conduit into a plurality of turns, that is to say when the channel or conduit constitutes a single volume, it is particularly important to obtain a flow of cooling fluid free from turbulence originating in interference between the incoming flow and the outgoing flow and creating dead zones for the cooling with the fluid swirling on the spot.
The orientation of the input and output, according to the invention, of the flow of cooling fluid in a helical channel or conduit with a single turn is advantageously obtained by forming it by means of two complementary walls, an external wall and an internal wall, the internal wall being formed by the external surface of the stator of the machine to be cooled, and the external wall being formed by a single piece combining in itself the channel or conduit length with input coupling and output coupling. These two couplings are advantageously separated from each other by a changing low wall formed inside the single piece and conformed so as to on the one hand to give a favored direction of flow to the cooling fluid and on the other hand to ensure a constant area of the cross section of flow of the two couplings, mentioned above.
In a similar manner, it is possible to form a helical channel or conduit with two adjacent single turns by means of a single piece forming an external wall having a common input coupling and two separate output couplings or two separate input couplings and one common output coupling. This single piece then comprises two changing low walls, one for each turn.
In general terms, the number of input and output couplings and/or the number of low walls and turns can be greater than two.
All the aforementioned characteristics are to be considered separately or in combination.
The aim of the invention is also achieved with a rotary machine comprising a cooling channel or conduit length as described above.
The electrical machine is advantageously an electromagnetic retarder.
These and other objects and advantages of the invention will be apparent from the following description, the accompanying drawings and the appended claims.
Other characteristics and advantages of the invention will emerge from the following description of an example embodiment of the invention, the description being given with reference to the drawings. In these drawings:
Although this is not drawn in detail, it is easy to imagine the turbulence in the water flow and the losses in heat transfer capacity resulting therefrom, when the water arrives then radially on this water circuit or, in other words, at an approximate right angle with respect to the annular flow of the water and departs therefrom in a similar manner.
Contrary to this, a cooling circuit according to the invention, depicted in
It is necessary moreover to state that the arrangement of the output coupling 13 with respect to the input coupling 12 with a relatively small angular difference as indicated above corresponds to the configuration considered to be advantageous for embodiments where the helical channel or conduit 11 surrounding the rotary machine comprises only one turn or a series of adjacent single turns. This arrangement has proved particularly effective and in particular more efficient than helical channel or conduits having several turns. This is because, when a portion of the cooling liquid is observed, which extends over the entire transverse section of the turn and which passes through the helical channel or conduit from the input coupling 12 as far as the output coupling 13, this portion of liquid receives by heat exchange partial quantities of heat according to the point on the rotary machine with which it is momentary in contact and according to its momentary heat reception capacity. Consequently, when a helical channel or conduit comprises several successive turns, the portion of cooling liquid heats up from turn to turn and, also from turn to turn, becomes less and less capable of taking heat from the machine. The result is good cooling by the input coupling 12 and less good, if not poor, cooling by the output coupling 13.
If on the other hand the helical channel or conduit comprises only one turn or several adjacent single turns, the portion of cooling liquid in question runs, comparatively speaking, in the one turn or, in each of the adjacent single turns, only through the “first” turn and immediately leaves the helical channel or conduit. The result is good cooling over the entire width of the channel or conduit 11.
By virtue of the substantially tangential arrival and departure of the cooling liquid, there is no detrimental turbulence that, previously, had the effect of constituting a significant flow resistance, detrimental both to the speed of the cooling fluid and to the heat transfer capacity from the rotary machine to the cooling fluid.
In addition, according to one characteristic of the invention, in order to ensure a constant flow through the single turn constituted by the cooling channel or conduit length according to the invention, whilst taking account of the design particularities according to which use is in general made of a channel or conduit with a circular cross section for the feed and output channels or conduits of a cooling circuit whilst the transverse section of the length surrounding the rotor machine to be cooled has a generally rectangular cross section, the input and output couplings 12, 13 are conformed so as to have, all along their longitudinal extent, a constant area of their cross section of flow, as is shown schematically in
This is because the cooling fluid arrives in the zone Z1 at a fairly high speed and pressure and encounters a fluid with a lower pressure leaving through the zone Z2. So that the exchange surface between the incoming flow and the outgoing flow is relatively small and therefore does not promote any appreciable interaction between the two flows, it could nevertheless happen that the encounter between the two flows creates a turbulence zone that greatly impairs the effective flow of the cooling fluid. Some of the flow of the fluid could then pass directly from the arrival zone to the outlet zone and in some way “short-circuit” the turn, that is to say leave immediately, without making a complete turn of the cooling chamber. In order to prevent this, the changing low wall M separates the arrival zone Z1 from the output zone Z2, the height of the low wall M corresponding to the height of the helical channel or conduit 11.
The cooling channel length according to the invention can also consist of two or more adjacent single turns, as is shown in
The result is the combination of turns, chosen purely for indication and in no way limitingly, shown in
The same principles of dimensions apply to all these provisions as for the embodiment according to
It will be noted that the internal wall of the envelope constitutes here the external wall of the stator of the electrical machine, as in FIG. 2 of the document EP-A-0 331 559.
In
Naturally the invention is not limited to the example embodiments described above. Thus the presence of the speed multiplier is not obligatory, the shaft of the rotor being able to be connected to the output shaft of the gearbox as described in the document EP-A-0 331 559, or in a variant to the input shaft of the rear axle.
The rotary electrical machine is in a variant an alternator with a liquid cooling circuit as described for example in the document FR-A-2 780 571.
This alternator can be reversible in order in particular to constitute an electric motor so as to start the thermal engine of the motor vehicle. Such an alternator is called an alternator/starter.
While the form of apparatus and methods herein described constitute preferred embodiments of this invention, it is to be understood that the invention is not limited to this precise method and form of apparatus, and that changes may be made therein without departing from the scope of the invention, which is defined in the appended claims.
Number | Date | Country | Kind |
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FR 0402806 | Mar 2004 | FR | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/FR05/00650 | 3/17/2005 | WO | 9/18/2006 |