This patent application is based on and claims priority pursuant to 35 U.S.C. ยง119(a) to Japanese Patent Application Nos. 2014-042597, filed on Mar. 5, 2014, and 2014-042598 filed on Mar. 5, 2014, in the Japan Patent Office, the entire disclosure of each of which is hereby incorporated by reference herein.
Technical Field
Embodiments of the present disclosure relate to a cooling conveyor and an image forming apparatus incorporating the cooling conveyor.
Description of the Related Art
A cooling device is known to cool a recording material after toner is fixed on the recording material. For example, a cooling device circulates liquid-type refrigerant through a heat receiving part, contacts a recording material with the heat receiving part to take heat from the recording material. The recording material is sandwiched and conveyed with an upper belt and a lower belt that are arranged in a thickness direction of the recording material.
In at least one embodiment of the present disclosure, there is provided a cooling conveyor including a conveyor, a cooler, and a pipe. The conveyor includes at least a first conveyor and a second conveyor to sandwich and convey a recording material. The first conveyor approaches and separates from the second conveyor. The cooler is disposed in the second conveyor to cool the recording material after an image is fixed on the recording material. The pipe is connected to the cooler to flow a cooling liquid into the cooler.
In at least one embodiment of the present disclosure, there is provided an image forming apparatus including the cooling conveyor and an image forming device to form the image on the recording material.
In at least one embodiment of the present disclosure, there is provided a cooling conveyor including a conveyor, a cooler, and a pipe. The conveyor includes at least a first conveyor and a second conveyor to sandwich and convey a recording material. The first conveyor and the second conveyor relatively approach and separate from each other. The cooler cools the recording material after an image is fixed on the recording material. The pipe is connected to the cooler to flow a cooling liquid into the cooler. The pipe includes a connecting portion connected to the cooler and a channel shift portion disposed away from a movement range of one of the first conveyor and the second conveyor and extending in a direction different from a direction in which the connecting portion is arranged.
In at least one embodiment of the present disclosure, there is provided a cooling conveyor including a conveyor, a cooler, and a pipe.
The aforementioned and other aspects, features, and advantages of the present disclosure would be better understood by reference to the following detailed description when considered in connection with the accompanying drawings, wherein:
The accompanying drawings are intended to depict embodiments of the present disclosure and should not be interpreted to limit the scope thereof. The accompanying drawings are not to be considered as drawn to scale unless explicitly noted.
In describing embodiments illustrated in the drawings, specific terminology is employed for the sake of clarity. However, the disclosure of this patent specification is not intended to be limited to the specific terminology so selected and it is to be understood that each specific element includes all technical equivalents that operate in a similar manner and achieve similar results.
Although the embodiments are described with technical limitations with reference to the attached drawings, such description is not intended to limit the scope of the disclosure and all of the components or elements described in the embodiments of this disclosure are not necessarily indispensable.
Referring now to the drawings, exemplary embodiments of the present disclosure are described below. In the drawings for explaining the following exemplary embodiments, the same reference codes are allocated to elements (members or components) having the same function or shape and redundant descriptions thereof are omitted below.
Specifically, each of the process units 1Y, 1C, 1M, and 1Bk includes, e.g., a photoconductor 2, a charging roller 3, a developing device 4, and a cleaning blade 5. The photoconductor 2 has, e.g., a drum shape and serves as a latent image carrier. The charging roller 3 serves as a charging device to charge a surface of the photoconductor 2. The developing device 4 forms a toner image on the surface of the photoconductor 2. The cleaning blade 5 serves as a cleaner to clean the surface of the photoconductor 2. In
In
A transfer device 7 is disposed below the process units 1Y, 1C, 1M, and 1Bk. The transfer device 7 includes an intermediate transfer belt 10 formed of an endless belt serving as a transfer body. The intermediate transfer belt 10 is wound around a plurality of rollers 21 to 24 serving as support members. One of the rollers 21 to 24 is rotated as a driving roller to circulate the intermediate (rotate) transfer belt 10 in a direction indicated by arrow D in
Four primary transfer rollers 11 serving as primary transfer devices are disposed at positions at which the primary transfer rollers 11 oppose the respective photoconductors 2. At the respective positions, the primary transfer rollers 11 are pressed against an inner circumferential surface of the intermediate transfer belt 10. Thus, primary transfer nips are formed at positions at which the photoconductors 2 contact pressed portions of the intermediate transfer belt 10. Each of the primary transfer rollers 11 is connected to a power source, and a predetermined direct current (DC) voltage and/or an alternating current (AC) voltage are supplied to the primary transfer rollers 11.
A secondary transfer roller 12 serving as a second transfer device is disposed at a position at which the secondary transfer roller 12 opposes the roller 24, which is one of the rollers around which the intermediate transfer belt 10 is wound. The secondary transfer roller 12 is pressed against an outer circumferential surface of the intermediate transfer belt 10. Thus, a secondary transfer nip is formed at a position at which the secondary transfer roller 12 and the intermediate transfer belt 10 contact each other. Like the primary transfer rollers 11, the secondary transfer rollers 12 is connected to a power source, and a predetermined direct current (DC) voltage and/or an alternating current (AC) voltage are supplied to the secondary transfer roller 12.
Below the apparatus body 200 is a plurality of feed trays 13 to store sheet-type recording materials P, such as a sheet of paper or overhead projector (OHP) sheet. Each feed tray 13 is provided with a feed roller 14 to feed the recording materials P stored. An output tray 20 is mounted on an outer surface of the apparatus body 200 at the left side in
The apparatus body 200 includes a transport path R to transport a recording material P from the feed trays 13 to the output tray 20 through the secondary transfer nip. On the transport path R, registration rollers 15 are disposed upstream from the secondary transfer roller 12 in a transport direction of a recording material (hereinafter, recording-material transport direction). A fixing device 8, a cooling device 9, and paired output rollers 16 are disposed in turn at positions downstream from the secondary transfer roller 12 in the recording-material transport direction. The fixing device 8 includes a fixing roller 17 and a pressing roller 18. The fixing roller serves as a fixing member including an internal heater. The pressing roller 18 serves as a pressing member to press the fixing roller 17. A fixing nip is formed at a position at which the fixing roller 17 and the pressing roller 18 contact each other.
Next, a typical operation of the image forming apparatus is described with reference to
One of the rollers 21 to 24 around which the intermediate transfer belt 10 is wound is driven for rotation to circulate the intermediate transfer belt 10 in the direction D in
With rotation of the feed roller 14, a recording material P is fed from the corresponding feed tray 13. The recording material P is further sent to the secondary transfer nip between the secondary transfer roller 12 and the intermediate transfer belt 10 by the registration rollers 15 so as to synchronize with the full-color toner image on the intermediate transfer belt 10. At this time, a transfer voltage of the polarity opposite the charged polarity of toner of the toner image on the intermediate transfer belt 10 is supplied to the secondary transfer roller 12. As a result, a transfer electric field is formed at the secondary transfer nip. By the transfer electric field formed at the secondary transfer nip, the toner image on the intermediate transfer belt 10 is collectively transferred onto the recording material P. Then, the recording material P is sent into the fixing device 8, and the fixing roller 17 and the pressing roller 18 apply heat and pressure to fix the toner image on the recording material P. After the recording material P is cooled with the cooling device 9, the paired output rollers 16 outputs the recording material P onto the output tray 20.
For duplex (double-side) printing, a switching pawl 25 is switched to guide the recording material P to a reverse recording-material transport passage 26 after cooling. Further, a switching pawl 27 is switched to rotate, e.g., feed rollers 28 in reverse. As a result, the reversed recording material P is fed from a reverse recording-material transport passage 29 to the registration rollers 15 again, and thus the recording material P is turned upside down. In such a process, a toner image serving as a back-face image is formed and borne on the intermediate transfer belt 10, and the toner image is transferred onto a back face of the recording material P. Through the fixing process of the fixing device 8 and the cooling process of the cooling device 9, the recording material P is discharged onto the output tray 20 by the paired output rollers 16.
The above description relates to image forming operation for forming a full color image on a recording material. In other image forming operation, a single color image can be formed by any one of the process units 1Y, 1M, 1C, and 1Bk, or a composite color image of two or three colors can be formed by two or three of the process units 1Y, 1M, 1C, and 1Bk.
As illustrated in
The coolers 33a, 33b, and 33c are disposed offset in a traveling direction of a recording material P. The cooler 33b at the one face side has, as a lower surface, a heat absorbing surface 34b of an arc surface shape slightly protruding downward. The coolers 33a and 33c at the other face side have, as upper surfaces, heat absorbing surfaces 34a and 34c of an arc surface shape slightly protruding upward. Each of the coolers 33a, 33b, and 33c includes a cooling-liquid channel through which cooling liquid flows.
In other words, as illustrated in
The circulation channel 47 includes pipes 50, 68, 51, 52, 53, and 54. The pipe 50 connects a second opening of the cooler 33c to the heat radiator 180. The pipe 68 connects a second opening of the cooler 33a to a first opening of the cooler 33b. The pipe 51 connects a second opening of the cooler 33b to a first opening of the cooler 33c. The pipe 52 connects a first opening of the cooler 33a to the liquid tank 183. The pipe 53 connects the liquid tank 183 to the pump 182. The pipe 54 connects the pump 182 to the heat radiator 180.
The first conveyor 31 includes the plurality of rollers 55 (e.g., four driven rollers 55a, 55b, 55c, 55d in
Accordingly, a recording material P is sandwiched and conveyed by the belt 56 of the first conveyor 31 and the belt 59 of the second conveyor 32. In other words, as illustrated in
Next, operation of the cooling device having the above-described configuration is described below.
When the recording material P is sandwiched and conveyed by the belts 56 and 59, as illustrated in, e.g.,
At this time, an inner surface of the belt 56 of the first conveyor 31 slides over the heat absorbing surface 34b of the cooler 33b, and an inner surface of the belt 59 of the second conveyor 32 slides over the heat absorbing surface 34a of the cooler 33a and the heat absorbing surface 34c of the cooler 33c. From a front surface (upper surface) side of the recording material P, the cooler 33b absorbs heat of the recording material P via the belt 56. From a back surface (lower surface) side of the recording material P, the cooler 33c and the cooler 33a absorb heat of the recording material P via the belt 59. In such a case, an amount of heat absorbed by the coolers 33a, 33b, and 33c is transported to the outside by the cooling liquid, thus maintaining the coolers 33a, 33b, and 33c at relatively low temperatures.
In other words, by driving the pump 182, the cooling liquid is circulated through the cooling-liquid circuit 44. The cooling liquid flows through the cooling-liquid channels of the coolers 33a, 33b, and 33c, absorbs heat of the coolers 33a, 33b, and 33c, and turns into a relatively high temperature. The cooling liquid at high temperature passes through the radiator serving as the heat receiver 45, and heat of the cooling liquid is radiated to outside air, thus reducing the temperature of the cooling liquid. The cooling liquid at relatively low temperature flows through the cooling-liquid channels again, and the coolers 33a, 33b, and 33c act as heat radiators. By repeating the above-described cycle, the recording material P is cooled from both sides thereof.
Next, opening and closing mechanism of an upper unit 60 and a lower unit 80 is described below.
As illustrated in
The lower unit 80 includes a pair of plates, i.e., a front side plate 81 and a rear side plate 82. Both lateral ends of a shaft of each of the rollers 57a, 57c, 57d, and 58 constituting the second conveyor 32 illustrated in
An upper bracket 64 made of sheet metal is fixed on the rear side plate 62 constituting part of the upper unit 60, and serves as a mount on which a rear shaft 63 is mounted. The rear shaft 63 is a separator to move the belt conveyor 30 from a sandwiching state to a separation state, and has a shape of long round bar.
A spring 70, e.g., tension spring is latched on the upper bracket 64 and a lower bracket 84. The spring 70 acts as a pressure member to press the first conveyor 31 via the upper unit 60 in a direction to take a separation position illustrated in
The lower bracket 84 made of sheet metal is fixed on the rear side plate 82 constituting part of the lower unit 80, and the rear shaft 63 is rotatably mounted on the lower bracket 84.
At the front side of the upper unit 60 and the lower unit 80 is disposed a lock assembly 65 serving as a fixer to fix a position of the first conveyor 31 of the upper unit 60 in a direction opposing the second conveyor 32 of the lower unit 80. The lock assembly 65 holds the first conveyor 31 of the upper unit 60 in an opposed position, and includes, e.g., a lock lever 67 and a grip 69.
A front shaft 83 has a shape of long round bar. One end of a spring 83 serving as a tension spring is latched on each of an upstream end and a downstream end of the front shaft 83 in a recording-material conveyance direction.
A user handles the grip 69 of the lock assembly 65, unlocks and releases the lock lever 67 engaging the front shaft 83, and opens the upper unit 60 upward. Thus, as illustrated in
Next, the user takes, e.g., the grip 69 of the lock assembly 65 or a front end of the upper unit 60 and rotates the upper unit 60 in a closing direction against the moment of the biasing force of the spring 70. As the upper unit 60 is rotated downward, the upper unit 60 rotates around the rear shaft 63 as a rotation center.
The user handles the grip 69 of the lock assembly 65 so that the upper unit 60 becomes the full open sate, and engages the lock lever 67 with the front shaft 83.
When the lock lever 67 engages the front shaft 83, as illustrated in
As illustrated in
Next, a configuration of the heat radiator 180 disposed at a rear side of the cooling device 9 according to this embodiment is described below.
First, with reference to
As illustrated in
Specifically, the fan unit 185 protrudes beyond a rear side of the apparatus body 200, and the first interior opening 198a of the interior duct 198 is disposed above the fan unit 185.
The second interior opening 198b of the interior duct 198 at a front side of the internal duct 191 is disposed facing the right side face of the apparatus body 200 illustrated in
For the external duct 195, an upper side wall, a left side wall, and a right side wall have no opening through which the wind passes. A rear side wall has a first external opening 196a at an upper side thereof, and a second external opening 197a at a lower side thereof. An external-duct partition 195a partitions a first external duct portion 196 through which the wind sucked from the first interior opening 198a passes from a second external duct portion 197 serving as an external duct through which the wind is blown out from the fan unit 185 serving as a blower.
At a side of the first external duct portion 196 facing the internal duct 191, a first external communication opening 196b connected to the side walls of the interior duct 198 and the internal duct 191 around the first interior opening 198a is formed with the external-duct partition 195a and three walls of the external duct 195.
The first external opening 196a includes multiple long holes to suppress inflow of, e.g., foreign substances while allowing passing of the outside air. Such a configuration of the first external duct portion 196 allows formation of a channel of the outside air sucked into the internal duct 191 from a rear side space of the external duct 195 protruding rearward of the image forming apparatus 1000, via the first interior opening 198a.
At a side of the second external duct portion 197 facing the internal duct 191, a second external communication opening 197b connected to a side wall of the internal duct 191 around the fan unit 185 via three walls is formed with the external-duct partition 195a and two side walls of the external duct 195. The second external communication opening 197b is communicated with the second external opening 197a that is a lower opening of the second external duct portion 197. The second external opening 197a in this embodiment includes a wire mesh to suppress inflow of, e.g., foreign substances while allowing passing of the air. Such a configuration of the second external duct portion 197 allows formation of a channel through which the fan unit 185 emits the outside air from the internal duct 191 into a lower space of the external duct 195 protruding rearward of the apparatus body 200.
A slit panel 199 including multiple slits to suppress inflow of foreign substances while allowing passing of the outside air is mounted at an opening disposed in the right-side exterior panel of the apparatus body 200 facing the second interior opening 198b of the interior duct 198. Such a configuration of the surroundings of the second interior opening 198b allows formation of a channel of the outside air sucked from a left side space of the apparatus body 200 into the internal duct 191 via the second interior opening 198b. The slit panel 199 facing the second interior opening 198b preferably includes a partition connected to the side wall of the interior duct 198 having the second interior opening 198b to prevent inflow of the air from other spaces in the apparatus body 200.
As illustrated in
The fan unit 185 includes a fan duct 194 and eight blowing fans 186. For the fan unit 185, each of the blowing fans 186 is mounted on a corresponding one of the eight fan mount openings 194b (see
As illustrated in
As illustrated in
In other words, if the pipe 50 is connected to the first conveyor 31 which is rotated, the connecting portion of the pipe 50 moves with opening and closing of the first conveyor 31. Accordingly, other components are not disposed within a movement range of the connecting portion, thus reducing the degree of freedom of the arrangement of components and increasing the space (the size of the apparatus).
In
The receiving part 189 receives cooling liquid leaked from components, such as the radiator 181, the pump 182, and the liquid tank 183 accommodated in the internal duct 191. Such a configuration can suppress occurrence of a failure due to wetting of a recording material P or other components, such as reverse recording-material transport passages of the image forming apparatus 1000 including the cooling device 9.
By closing the heat radiator 180, a rear side space of the image forming apparatus 1000 is closed with the side wall 310 and the upper structure 320, thus forming the interior duct 198 (
As illustrated in
The channel shift portions 50c and 52c are disposed within a width of each of the first conveyor 31 and the second conveyor 32 (in the lateral direction in
Openings of the connecting portions 50a and 52a are directed to the front side of the image forming apparatus, and a direction in which each of the connecting portions 50a and 52a is connected is a back and forth direction of the image forming apparatus. The pipes 50 and 52 are connected to the second conveyor 32 which is a fixed-side conveyor. Accordingly, even when the first conveyor 31 is opened upward as illustrated in
The second conveyor 32 is disposed below the first conveyor 31, thus allowing an increase in length of the channel shift portions 50c and 52c. Such a configuration reduces stress against the pipes which might be otherwise caused by the connecting portions 50a and 52a and the bending portions 50b and 52b.
As illustrated in
As illustrated in
As illustrated in
The pipe fix portion 330 includes an engagement portion 331 biased rightward in
As illustrated in
The pipe fix portion 330 is fixed to the upper structure 320 fixed at the image forming apparatus. Each of the pipes 50 and 52 is fixed at the pipe fix portion 330. Such a configuration allows the pipes 50 and 52 to be positioned without fluctuating. Accordingly, the pipes 50 and 52 do not hamper the opening and closing operation of the heat radiator 180 illustrated in
For example, assume a case in which there is no sufficient gap between the side wall 310 (
Such a configuration can further reduce the anteroposterior size of image forming apparatus. However, in such a case, if each of the pipes 50 and 52 is arranged in a route illustrated in
Hence, in this example, the pipe 50 is turned around as illustrated in
Here, as illustrated in
Next, a variation of the cooling device is described below.
The cooling device in this disclosure is not limited to a cooling device including a conveyor openable upward (the first conveyor 31) and may be a cooling device including a conveyor openable downward. In such a configuration, for example, a first conveyor 31 at an upper side is fixed, and pipes 50 and 52 are connected to the first conveyor 31.
The conveyor is not limited to a conveyor rotatable around a rotary shaft, and may be a conveyor movable upward and downward while maintaining a closed state. The cooler(s) may be provided at only the fixed-side conveyor.
When the number of heat receivers arranged is odd, e.g., a first conveyor 31 includes an odd number of heat receivers 45 and a second conveyor 32 includes an even number of heat receivers 45, as illustrated in
In this example, each of a first conveyor 31 and a second conveyor 32 includes two coolers 33 serving as heat receivers. Cooling liquid is input to a first opening of a cooler 33a of the second conveyor 32 through a pipe 50, passes through coolers 33b and 33d of the first conveyor 31, and is output from a second opening of the cooler 33c of the second conveyor 32 through a pipe 52. As in the above-described embodiment, the pipes 50 and 52 include connecting portions, bending portions, and channel shift portions. The connecting portions extend rearward of the apparatus and is connected to a heat receiver 45 at the rear side of the second conveyor 32. The bending portions bend upward from the connecting portions. The channel shift portions extend upward from the bending portions to an upper structure. A leading end of each of the pipes 50 and 52 is fixed at a pipe fix portion of the upper structure. The first conveyor 31 is openable upward, and the second conveyor 32 is fixed. Accordingly, the pipes 50 and 52 used as input and output of cooling liquid are connected to the second conveyor 32 which is a fixed side. For such a configuration, when the first conveyor 31 is opened upward, the pipes 50 and 52 do not deform, thus reducing stress against the connecting portions 50a and 52a (
As a result, such a configuration suppresses damage to or leakage of cooling liquid from the connecting portions 50a and 52a of the pipes 50 and 52. For example, for a cooling device according to another embodiment of this disclosure, a cooler(s) may be disposed in only a second conveyor 32 which is a fixed side while a first conveyor 31 rotatable has no cooler(s).
In the above-described embodiment, the coolers 33 of the first conveyor 31 and the second conveyor 32 are serially connected to form the single circulation channel 47. However, in this example, coolers of a first conveyor 31 and a second conveyor 32 are not serially connected and form different circulation channels. Specifically, a pipe 370 is connected to a first opening and a second opening of a cooler 33b of the first conveyor 31 to form a single circulation channel. As in the above-described embodiment, pipes 50 and 52 are also connected to the second conveyor 32, and coolers 33a and 33c are serially connected to form a single circulation channel.
Here, as illustrated in
In this example, the first conveyor 31 closer to the upper structure 320 is fixed, and the second conveyor 32 further away from the upper structure 320 is rotatable downward. A rotary shaft is a rear shaft 6 disposed at a rear side of the cooling device 9 as in the above-described embodiment.
For such a configuration, the bending state of the pipes 50 and 52 displaces from a closed state of the second conveyor 32 illustrated in
By contrast, for a configuration in which the first conveyor 31 closer to the upper structure 320 is rotatable upward, and the second conveyor 32 further away from the upper structure 320 is fixed, the pipes 50 and 52 are more bent as illustrated in
Hence, the first conveyor 31 connected to the pipes 370 and 371 is fixed so that the pipes 50 and 52 displace as illustrated in
In some embodiments, the configuration in which the first conveyor 31 is fixed and the second conveyor 32 is rotatable downward is applied to the circulation channel of cooling liquid illustrated in
Numerous additional modifications and variations are possible in light of the above teachings. It is therefore to be understood that, within the scope of the above teachings, the present disclosure may be practiced otherwise than as specifically described herein. With some embodiments having thus been described, it will be obvious that the same may be varied in many ways. Such variations are not to be regarded as a departure from the scope of the present disclosure and appended claims, and all such modifications are intended to be included within the scope of the present disclosure and appended claims.
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2014-042597 | Mar 2014 | JP | national |
2014-042598 | Mar 2014 | JP | national |
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