The invention relates to a cooling device, provided with a coolant circuit for cooling a volume, such as a cold store, or an arrangement, such as a beverage dispensing unit, comprising a pump for pumping a coolant through the coolant circuit, and a heat emission member for emitting heat absorbed by the coolant circuit from the volume or the arrangement.
Such a cooling device is known from for example U.S. Pat. No. 5,996,842. This publication describes a device for dispensing cold beverages, especially syrup, provided with a cold metal plate arranged around the beverage dispensing unit, that is cooled by ice present on the metal plate. The beverage dispensing lines are embedded in the cold metal plate, such that the beverage to be transported through the beverage dispensing lines is dispensed to the user. Coolant lines are embedded in the cold metal plate, through which a coolant flows, such that the cold metal plate and the beverage dispensing lines are further cooled. Such a system wherein coolant is used to cool a volume or an arrangement is advantageous for transporting coolant along a relatively long distance, because relatively small energy losses occur, provided the transport lines are sufficiently isolated.
A disadvantage of such a cooling device is, that in circumstances wherein a relatively high degree of cooling is required, the cooling device consumes relatively a lot of space. Especially in situations wherein this space is not or limitedly available, such as with cooling of a beverage dispensing unit in a bar, this is disadvantageous. Another disadvantage of such a cooling device is that it consumes relatively a lot of energy.
It is an object of the invention to provide a cooling device, that consumes less space in circumstances wherein relatively a high degree of cooling is required.
It is a further object of the invention to provide a cooling device that has a relatively low energy consumption.
Hereto the cooling device according to the invention is characterized in that the heat emission member is in heat exchanging communication with an evaporator of a refrigerant circuit, the refrigerant circuit being a different circuit than the coolant circuit, wherein the heat emission member of the coolant circuit and the evaporator of the refrigerant circuit are connected in a heat exchanging manner by means of a heat conducting substance. The refrigerant circuit therein is capable of achieving lower temperatures than the coolant circuit. An advantageous fluid heat conducting substance is for example glycol. An advantageous solid heat conducting substance can for example in an advantageous manner comprise a metal with a relatively high degree of thermal conductivity, such as aluminum. Preferably this metal is comprised by a metal body in the shape of a massive block or otherwise. When using such a metal block, the evaporator and the heat emission member can be embedded in the block in an advantageous manner when producing such a block. Additionally, it is conceivable that the heat conducting substance comprises a fluid or gas. In the case of using a fluid or a gas it is of importance that these substances are stored in a body suitable for that purpose.
The body formed from a solid heat conducting substance, as well as a body with a fluid or a gas as a heat conducting substance will be denoted hereafter with the term ‘cooling block’.
Because the heat emission member is in heat exchanging communication with an evaporator of the refrigerant circuit, the cooling device can be constructed more compactly, since, at a similar size, the refrigerant circuit has a higher cooling capacity. As the heat emission member of the coolant circuit and the evaporator of the refrigerant circuit are connected by means of a heat conducting substance, the efficiency of the thermal transfer from the coolant circuit to the refrigerant circuit is further increased, as a result of which the cooling device is more energy efficient. The mere use of a refrigerant circuit for cooling a volume or arrangement would pose several disadvantages, such as a relatively high energy consumption.
A further embodiment relates to a cooling device, wherein the heat conducting substance comprises a metal body in which the heat emission member and the evaporator are embedded, the metal of the metal body being configured for conducting heat from the heat emission member to the evaporator. Such a metal body can be handled well, especially during assembly of the cooling device, and provides for good heat conduction.
Preferably, the metal body is made of aluminum. By using aluminum that has a relatively high degree of thermal conductivity the heat transfer is further improved. Furthermore, aluminum has a relatively low density. By using a casting process a larger contact surface between the aluminum body and the heat emission member of the coolant circuit on the one hand and the evaporator of the refrigerant circuit on the other hand is achieved. However, it is also conceivable that a substance with a lower degree of thermal conductivity is used, for example in case it is desirable that heat transfer between the coolant circuit and the refrigerant circuit takes place at a lower rate, in order to create a certain amount of buffering functionality in the cooling device, in the sense that the heat conducting substance changes temperature relatively less quickly at a change of temperature of the refrigerant circuit of the heat emission member. Additionally considerations as to the weight of the cooling block can be of importance when selecting a heat conducting substance.
Another embodiment relates to a cooling device, wherein the evaporator comprises duct parts contained in the metal body, which duct parts are made of stainless steel. The stainless steel ducts parts and the metal body allow for good heat exchange. Furthermore, such stainless steel parts can also be used when the heat conducting substance comprises a fluid.
An embodiment relates to a cooling device, wherein, during use, the heat conducting substance is suspended in a water body of a water-containing tank, in such a way that the water is cooled by the heat conducting substance. The water may advantageously function as a heat/cold buffer, especially when the heat conducting substance is not actively cooled by the evaporator. Fluids having similar physical properties can also be used, if desired, such as glycol. Water, however, is cheap, non-poisonous and readily available, and allows the formation of ice on the heat conducting substance, which can act as a further heat/cold buffer.
In an embodiment, the coolant circuit is configured to cool a beverage dispensing unit.
Another embodiment concerns a cooling device, wherein the coolant circuit is configured to distribute coolant at different temperatures to different volumes or arrangements. This is very advantageous in a drinks establishment setting, wherein optimum temperatures for drinks may differ.
To this end, the coolant circuit may comprise several duct parts, a duct part for delivering coolant to be cooled to the heat emission member, this duct part branching off into a plurality of ducts, wherein the heat emission member comprises a plurality of heat emission member parts corresponding to the plurality of branched-off duct parts, each heat emission member part being associated with one of the branched-off duct parts, the heat emission member parts having a different degree of heat exchange with the heat conducting substance, such that the coolant in the duct parts is cooled to different temperatures by the heat conducting substance. This is an effective embodiment for achieving different temperatures of e.g. arrangements in the form of beverage dispensing units, such as beer taps.
The different degree of heat exchange can be advantageously achieved by configuring the ducts parts to be the heat emission member parts by letting them directly emit heat to the heat conducting substance, wherein the total surface area of the duct parts exchanging heat with the heat conducting substance differs to obtain coolant having different temperatures. The different total surface area can be achieved by a different duct diameter, or duct length.
A further embodiment relates to a cooling device, wherein one duct part of the plurality of duct parts delivers coolant to a first beverage dispensing unit to be cooled at a first temperature, and another duct part of the plurality of duct parts delivers coolant to a second beverage dispensing unit to be cooled at a second temperature. E.g. beer taps can be cooled at different temperatures, suitable for the type of beer being tapped.
Advantageously, the first temperature is above 0° C., and the second temperature is below 0° C., such as approximately −7° C.
Another embodiment relates to a cooling device, wherein the beverage dispensing unit is connected to a beverage supply duct, the beverage supply duct being at least partly arranged in the water body of the water-containing tank, such that the beverage is cooled by the water body. Thus, further energy savings are achieved.
An advantageous embodiment relates to a cooling device, wherein, during use, a heating element is arranged in the water body, the heating element being connected to a part of the refrigerant circuit containing hot fluid or gas, in such a way that, when ice is formed on the heat conducting substance due to freezing water, the heating element can be activated to raise the temperature of the water using heat from the refrigerant circuit in order to cause the ice to thaw. By doing so, even higher energy savings can be achieved, by making good use of available heat, especially ‘waste heat’.
Another embodiment concerns a cooling device, wherein the heat conducting substance is a vessel comprising a heat conducting fluid, such as glycol. Such a vessel with a fluid having beneficial thermal properties can also be used, as an alternative to a metal body.
A further embodiment relates to a cooling device, wherein a carbonator is arranged in the heat conducting substance, the carbonator being connected to a beverage supply duct and a CO2-supply duct, and a discharge for discharging the carbonated beverage after carbonation in the carbonator, wherein the carbonator is cooled by the heat conducting substance. As carbonation preferably takes places at lower temperatures, the heat conducting substance can be advantageously used for that purpose.
A yet further embodiment concerns a cooling device, wherein the coolant circuit is provided with transport taps and service taps. The presence of these taps has as an advantage that the cooling device can be connected relatively easily to existing cooling devices. This is also known as “retro-fitting”.
Preferably, the pump is of the DC-type. This type of pump is relatively efficient compared to a pump of the AC-type, which furthermore decreases the cooling device's energy consumption.
In another embodiment, the compressor or pump is frequency-controlled. A frequency-controlled compressor or pump also contributes to a further reduction of the cooling device's energy consumption. As the person skilled in the art will understand, it is also possible to use an energy-efficient rpm-controlled pump instead of a frequency-controlled pump. The flow rate of such pumps is preferably linearly dependent on the difference between the desired temperature of the to-be-cooled substance and the actual temperature thereof.
The diameter of the coolant circuit ducts is preferably more than 10 mm, more preferably more than approximately 12 mm. The mentioned diameter of the ducts of the coolant circuit is especially advantageous for cooling a beer tap.
Besides, it is advantageous to pressurize the coolant circuit in such a way that use can be made of a relatively energy-efficient ‘closed water circuit pump’. Additionally due to the use of such a pump the coolant can be pumped around relatively easily, especially when a relatively large height difference is present between the substance to be cooled and the cooling device.
Other cooling devices are known from patent publications DE 8512793, US 2005/097907, U.S. Pat. No. 2,282,627, DE 4031777 and U.S. Pat. No. 2,612,357. However, these devices do not simultaneously employ a refrigerant circuit as well as a coolant circuit, wherein these circuits exchange heat and the refrigerant circuit is used to achieve cooling of a coolant circuit or/via a heat-conducting substance, the refrigerant circuit therein being capable of achieving lower temperatures than the coolant circuit.
Exemplary embodiments of a cooling device according to the invention will be elucidated further by means of example with reference to the accompanying figures.
In the embodiment as shown, the beverage pump 6 and the beverage dispensing unit 19 are cooled with the help of a coolant circuit 2. In a further embodiment, however, only the beverage dispensing unit 19 is cooled, and the coolant circuit 2 is configured in such a way that ice is formed on the beverage dispensing unit 19 from (condensed) moisture originating from ambient air. Thus, when using beer as a beverage, a “beer pillar”” with ice is created.
This coolant circuit 2 comprises a coolant, for example a mixture of water and glycol, wherein the glycol is for example produced from propylene. The coolant circuit 2 comprises a supply duct 26 for transporting coolant through the coolant circuit 2 from the heat emission member 11 to the arrangement 4, and a return duct 9 for transporting coolant, by means of a pump 10, from the arrangement 4 to the block 12 with the heat emission member 11. Preferably, the return duct 9 is provided with a bleeder 22, for example of the Indianna-type.
These ducts 9, 26 can for example have a diameter of approximately 12 mm and can advantageously be produced from flexible PVC, and can be provided with insulation. The diameter of the ducts 9, 26 mainly depends on the type of cooling block 12 used and can therefore be more or less than the mentioned 12 mm, such as between 10 and 20 mm.
The heat emission member 11 is cast in a schematically depicted block 12 (for example of a heat conductive material such as aluminum). This results in a much more compact construction than in installations as in use up to now, and efficient cooling. The supply duct 26 that runs from the cooling block 12 to the beverage dispensing arrangement 4 can otherwise have an advantageous length of 6 m, such that the cooling device 1 does not require too close a placement to the beverage dispensing unit 19, for example in a drinks establishment, nor requires placement that far away from the beverage dispensing unit 19 that unnecessary energy losses occur. However, the supply ducts 26 can have a greater length (up to 60 m). The person skilled in the art will understand, however, that energy losses will increase as duct length increases.
When a fluid substance is used, the cooling block 12 can advantageously be provided with a synthetic or metal casing, such that leaking or oxidation is prevented as much as possible.
The coolant circuit 2 is preferably configured in such a away that pressure in the duct 9 running to the beverage dispensing arrangement 4 is approximately 2.5 bar. Also, an expansion tank 16 is arranged in the coolant circuit 2, which expansion tank can have a volume of approximately 8 l.
Also, a refrigerant circuit 3 is arranged in the block 12 that comprises the evaporator 13. The heat emission member 11 dissipates heat from the coolant circuit 2 via the cooling block 12, for example an aluminum cooling block, to this evaporator 13. Both the heat emission member 11 and the evaporator 13 can comprise ducts that are arranged in the cooling block 12 in a zigzag pattern, in such a way that an as large as possible thermal contact surface is obtained. The duct of the evaporator 13 preferably is made of stainless steel when the cooling block 12 is made of aluminum. Consecutively, in the refrigerant circuit 3, downstream of the evaporator, a suction-refrigerant duct 18, a compressor 14, a hot gas refrigerant duct 27, a condenser 15, a fluid refrigerant line 24, a dryer 25, an expansion tank 17, for example in the form of a capillary, are arranged. The condenser 15 can for example be constituted by a copper duct formed in a zigzag pattern, whose back-and-forth duct parts preferably run parallel and are connected by metal bars. The advantage of these bars, with respect to for example strips or cooling fins, is that relatively little ambient dust settles on the bars, which increases the cooling capacity of the condenser 15 and further reduces energy consumption. Preferably, the compressor 14 is frequency-controlled. The refrigerant can advantageously be of the type R290. The condenser 15 can comprise a type 156-condenser as supplied by the Kissmann company.
In practice, with the embodiment as shown in
The heat exchanger in the form of the cooling block 12 is arranged in the centre of the cooling tank 28. The cooling block 12 has a vertically extending, beam-like shape. On the upper back side of the cooling tank 28 as shown in
From the coolant pump 10 in the left side compartment 31 a coolant duct 2c runs vertically upwards and subsequently horizontally, parallel to the upper side of the cooling tank, towards the top side of the cooling block 12. Before the coolant duct 2c enters the block 12 it branches off into two ducts 2a and 2b. The duct 2a is used for cooling the first beverage dispensing unit 19a and duct 2b for cooling the second beverage dispensing unit 19b. As the beverage dispensing unit 19b is cooled deeper than beverage dispensing unit 19a, the duct 2b has a larger total contact surface within the cooling block 12 and with the cooling block 12 to achieve a greater degree of cooling of the coolant flowing towards beverage dispensing unit 19b, such that at the second beverage dispensing unit 19b colder coolant can be dispensed than with the first beverage dispensing unit 19a. To this end, within the cooling block 12 the duct 2b can be provided with more windings than the than the duct 2a. The ducts 2a, 2b run vertically upwards after cooling by the cooling block 12. Next to the ducts 2a and 2b extending vertically from the cooling block 12, two return ducts 9a and 9b are arranged in a pair-wise fashion. The ducts 9a and 9b originate from the respective beverage dispensing units 19a, 19b. Above the cooling block 12 these ducts 9a, 9b converge to form a single return duct 9. This return duct 9 substantially runs horizontally, parallel to the upside op the cooling tank 28, into the left side compartment 31, after which the duct 9 extends vertically downwards in the direction of the coolant pump 10. The refrigerant ducts 3, 18, 27 runs substantially parallel to the ducts 2 of the coolant circuit 2 from and to the cooling block 12.
As will be understood, more beverage dispensing units can be connected to the cooling device, if desired, wherein the total contact surface in the cooling block 12 can be configured to adjust the degree of cooling of the coolant for an individual beverage dispensing unit. Additionally, it is conceivable that the cooling device is used for cooling electrical cabling, data cabling, fluid ducts, gas ducts, and the like, or for cooling skating rinks, buffets and the like.
Furthermore, it is conceivable that the cooling block is arranged or incorporated in a space to be cooled, instead of in a cooling tank.
With the combined cooling device 1 as described in
In a freezing mode, the three-way valve finds itself in such a position that the refrigerant is pumped through the hot gas duct A and the hot gas duct B to the condenser 44 by means of the frequency-controlled compressor 43. The refrigerant subsequently condenses in the condenser 44. A condenser fan 45 is coupled to the condenser 44 to transport heat emitted by the condenser away there from by means of convection. From that position the refrigerant is transported through the fluid ducts H and E to the dryer 46. A check valve 50 prevents refrigerant from flowing from the fluid duct E into the fluid duct D. Then the refrigerant is pumped to the cooling block 41a in the cooling tank 41 via the capillary duct F to exert its cooling action there. Due to this cooling action ice formation occurs on the cooling block 41a. Subsequently, the refrigerant is ‘sucked back’ via the suction gas duct G to the compressor.
In a thaw mode the three-way valve 47 is put in such a position that the refrigerant, instead of towards the condenser 44, is diverted to the heating element 42 via suction gas duct G. The condenser fan 45 is turned off then. When the refrigerant flows through the heating element 42 heat is passed to the cooling tank 41, as a result of which excess ice in the cooling tank 41 is molten away. Subsequently, the refrigerant in fluid form is transported to the dryer 46 via fluid ducts D and E. The two-way valve 49 furthermore is configured in such a way that refrigerant is prevented from being transported to the condenser 44. Consecutively, the refrigerant, just like in the thaw mode, is led through the cooling tank 41 and the compressor 43, after which the three-way valve 47 is reached again. In the hot gas duct C, that is arranged between the three-way valve 47 and the heating element 42, a two-way valve 48 is otherwise arranged to control the flow direction there in the two modes.
In the thaw mode, the heating element 42 thus uses heat already present in the refrigerant circuit, which heat would normally be expelled via the condenser 44, but is used now to melt excess ice on the cooling block 41a. As the man skilled in the art will understand, it is also possible for the heating element 42 to comprise an electric heating member, such as a heating spiral.
Besides, the cooling device can be used to cool a space/volume. Therein, the heating member 42 is used to warm that space.
The energy efficient cooling mechanism of the cooling device 1 is thus also put to good use for producing cool, carbonated water. An additional advantage concerns the fact that significantly more CO2 dissolves in cool water, causing the cooling device to be able to produce carbonated water with a sparkly, refreshing taste.
The carbonated water is then transported to a tap (not shown), which can also be cooled by the coolant circuit, where it is mixed with, for example, syrup to obtain the final beverage to be served to a customer. If desired, the coolant circuit can also be used to cool such syrups, before mixing them with the carbonated water.
1. Cooling device
2. Coolant circuit
2
a. Coolant duct in/from heat exchanger to (cooled) beverage dispensing unit
2
b. Coolant duct in/from heat exchanger to (frozen) beverage dispensing unit
2
c. Coolant duct from coolant pump to heat exchanger
3. Refrigerant circuit
4. Beverage dispensing device
5. Beverage tank
6. Beverage pump
7. Beverage duct
9. Coolant duct (return duct)
9
a. Coolant duct from (cooled) beverage dispensing unit to coolant pump
9
b. Coolant duct from (frozen) beverage dispensing unit to coolant pump
10. Coolant pump
11. Heat emission member
12. Cooling block
13. Evaporator
14. Compressor
15. Condensor
16. Expansion tank
17. Expansion member
18. Refrigerant duct (suction gas)
19. Beverage dispensing unit
19
a. Beverage dispensing unit (cooled)
19
b. Beverage dispensing unit (frozen)
22. Bleeder
24. Refrigerant duct (fluid)
25. Dryer
26. Coolant duct (supply duct)
27. Refrigerant duct (hot gas)
28. Cooling tank
29. Expansion tank
30. Corner profile
31. Left side compartment
32. Right side compartment
33. Middle compartment
41. Cooling tank
41
a. Aluminium block, glycol tank
42. Hot gas thaw
43. Frequency-controlled compressor
44. Condensor
45. Condensor fan
46. Dryer
47. Three-way valve
48. Two-way valve
49. Two-way valve
50. Check valve
51. Check valve
60. Cooling tank
61. Carbonator
62. Layer between carbonator and cooling block
63. Cooling block
64. Coolant circuit (inlet)
65. Evaporator (inlet)
66. Evaporator (outlet)
67. Coolant circuit (outlet)
68. Water in cooling tank
69. Isolated outer wall of cooling tank
70. Mounting plate for cooling block
71. Isolated lid
72. Inlet CO2 carbonator
73. Outlet carbonated water
74. Water inlet
Number | Date | Country | Kind |
---|---|---|---|
2007273 | Aug 2011 | NL | national |
2008226 | Feb 2012 | NL | national |
2008642 | Apr 2012 | NL | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
---|---|---|---|---|
PCT/NL2012/050578 | 8/17/2012 | WO | 00 | 4/9/2014 |