The present disclosure relates to a cooling device for cooling electrical components mounted to an automobile.
Various electrical components such as an inverter are mounted to an automobile. Such electrical components generate heat by being supplied with electric current, and thus an automobile is equipped with a cooling device for cooling the electrical components. In particular, electrical components mounted to an electric vehicle (e.g. inverter for a driving motor) generates a large amount of heat, and thus such an electric vehicle is required to have a cooling device with a high cooling capacity.
For instance, Patent Document 1 (WO2012/029165A) relates to a semiconductor module constituting an inverter for a driving motor used in a hybrid vehicle or an electric vehicle, and discloses mounting a cooling plate portion with a fin to the semiconductor. Furthermore, Patent Document 1 (WO2012/029165A) discloses cooling the semiconductor module via the cooling plate portion (fin) by letting a cooling medium flow through a cooling medium flow passage formed by the cooling plate portion and a flow-passage forming member.
However, in the cooling medium flow passage disclosed in Patent Document 1 (WO2012/029165A), the fin is disposed in a space where the cooling medium has a high flow resistance, and thus the flow volume of the cooling medium in the space with the fin is smaller than the flow volume of the cooling medium in the space without the fin. That is, the technique disclosed in Patent Document 1 (WO2012/029165A) cannot efficiently cool the fin (semiconductor module) with the cooling medium.
The present invention was made in view of the above problem, and an object of at least one embodiment of the present invention is to cool electrical components mounted to an automobile efficiently.
A cooling device according to at least one embodiment of the present invention is for cooling a first member and a second member, and the cooling device includes: a cooling medium flow passage which is formed between the first member and the second member, and through which a cooling medium for cooling the first member and the second member flows; and a swirl generation enhancing portion disposed in the cooling medium flow passage and configured to enhance generation of swirls of the cooling medium flowing therein.
With the above configuration, it is possible to enhance generation of swirls flow of the cooling medium with the swirl generation enhancing portion, and to make the cooling medium flow efficiently, thereby cooling the first member and the second member efficiently.
Embodiments of a cooling device according to the present invention will now be described in detail with reference to the accompanying drawings. It will be understood that the present invention is not limited to the following embodiment and may be modified in various ways within the scope of the present invention.
With reference to
As shown in
Herein, the first member 2 and the third member 4 are disposed on a surface 11a (upper surface; the upper surface in
Furthermore, the first member and the second member in the claims of the present invention correspond to the first member 2 and the second member 3, or the third member 4 and the fourth member 5 in the present embodiment.
Furthermore, the first cooling space on the side of the first member in the claims of the present invention corresponds to the second cooling space S2 in the present embodiment, and the second cooling space on the side of the second member in the claims of the present invention corresponds to the third cooling space S3 in the present embodiment.
As shown in
As shown in
Thus, a space (first cooling space) S1 is formed in the cooling device 1, surrounded by the cooling medium flow-passage forming member 11 (through hole 21), the first member 2 (first heatsink 12), and the second member 3 (second heatsink 13).
In
Furthermore, as shown in
Thus, a space (second cooling space) S2 and a space (third cooling space) S3 are formed in the cooling device 1. The space S2 is surrounded by the cooling medium flow-passage forming member 11 (upper recess section 22) and the third member 4. The space S3 is surrounded by the cooling medium flow-passage forming member 11 (lower recess section 23) and the fourth member 5.
Furthermore, as shown in
Thus, in the cooling device 1, the cooling medium flow-passage forming member 11 and the first member 2 to the fourth member 5 (first heat sink 12 to fourth heatsink 15) form a cooling medium flow passage R (including the first cooling space S1 to the third cooling space S3) through which a cooling medium flows, and the cooling medium flowing through the cooling medium flow passage R cools the first heatsink 12 to the fourth heatsink 15, i.e., the first member 2 to the fourth member 5, which are disposed facing the cooling medium flow passage R.
Herein, as shown in
Accordingly, while the cooling medium flows from the first side (left in
Furthermore, as shown in
Thus, in the first cooling space S1 to the third cooling space S3, when the cooling medium hits the first swirl generation enhancing member 51 to the third swirl generation enhancing member 53 (wall surfaces 51a to 53a), the flow direction of the cooling medium is changed, and generation of swirls of the cooling medium is enhanced.
Swirls of the cooling medium cause the cooling medium around the cooling fins 12b to 15b to circulate without being accumulated, so that cooling (heat dissipation) is efficiently performed for the first heatsink 12 to the fourth heatsink 15, i.e., the first member 2 to the fourth member 5.
Herein, as shown in
Furthermore, the first swirl generation enhancing member 51 has a crank-shaped cross section (taken in the direction shown in
Thus, in the first cooling space S1, firstly, the cooling medium hits the first wall surface 51a1 and thereby generation of swirls of the cooling medium is enhanced in the vicinity of the first heatsink 12 (cooling fin 12b), and then the cooling medium hits the second wall surface 51a2, and thereby generation of swirls of the cooling medium is enhanced in the vicinity of the second heatsink 13 (cooling fin 13b).
That is, in the first cooling space S1, generation of swirls is enhanced by the first swirl generation enhancing member 51 at different positions and times, so that the first heatsink 12 (first member 2) is cooled prior to the second heatsink 13 (second member 3) by a slight difference.
With reference to
First, the cooling medium is supplied to the first cooling space S1 via the cooling medium supply port 31 from outside, and flows through the first cooling space S1 from the first side toward the second side with respect to the longitudinal direction of the cooling medium flow-passage forming member 11 (see
Accordingly, in the first cooling space S1, the first swirl generation enhancing member 51 enhances generation of swirls of the cooling medium. That is, the cooling medium hits the first wall surface 51a1 of the first swirl generation enhancing member 51, and thereby generation of swirls of the cooling medium is enhanced in the vicinity of the first heatsink 12 (cooling fin 12b), and then the cooling medium hits the second wall surface 51a2 of the first swirl generation enhancing member 11, and thereby generation of swirls of the cooling medium is enhanced in the vicinity of the second heatsink 13 (cooling fin 13b) (see
Next, the cooling medium is supplied to the second cooling space S2 via the cooling medium communication port 32 from the first cooling space S1, and flows through the second cooling space S2 from the first side toward the second side with respect to the longitudinal direction of the cooling medium flow-passage forming member 11 (see
Meanwhile, in the second cooling space S2, the second swirl generation enhancing member 52 enhances generation of swirls of the cooling medium. That is, the cooling medium hits the second wall surface 52a of the second swirl generation enhancing member 52, and thereby generation of swirls of the cooling medium is enhanced in the vicinity of the third heatsink 14 (cooling fin 14b) (see
Next, the cooling medium is supplied to the third cooling space S3 via the second cooling medium communication port 33 from the second cooling space S2, and flows through the third cooling space S3 from the second side toward the first side with respect to the longitudinal direction of the cooling medium flow-passage forming member 11, at the inner side of the guide wall 41, then flows outward with respect to the width direction of the guide wall 41, and then flows from the first side toward the second side with respect to the longitudinal direction of the cooling medium flow-passage forming member 11 (see
Meanwhile, in the third cooling space S3, the third swirl generation enhancing member 53 enhances generation of swirls of the cooling medium, at the inner side and the outer side of the guide wall 41. That is, the cooling medium hits the wall surface 53a of the third swirl generation enhancing member 53, and thereby generation of swirls of the cooling medium is enhanced in the vicinity of the fourth heatsink 15 (cooling fin 15b) at the inner side and the outer side of the guide wall 41 (see
Next, the cooling medium is discharged outside from the third cooling space S3 via the cooling medium discharge port 34.
As described above, in the cooling device 1, firstly, the first member 2 (first heatsink 12) and the second member 3 (second heatsink 13) are cooled at the substantially same time, then the third member 4 (third heatsink 14) is cooled, and finally, the fourth member 5 (fourth heatsink 15) is cooled.
In the present embodiment, the cooling device 1 and the first member 2 to the fourth member 5 are to be mounted to an electric vehicle, and the first member 2 to the fourth member 5 are preferably arranged in an order of priority of cooling. Herein, for the plurality of electrical components to be cooled, the order of priority of cooling is determined on the basis of the usage frequency and the amount of heat generation of the electrical components, for instance.
For instance, the first member 2 may be a switching module for a driving motor, which houses an insulated gate bipolar transistor (IGBT) constituting a front motor control unit (FMCU), the second member 3 may be a switching module for a power generator housing an IGBT constituting a generator control unit (GCU), the third member 4 may be a switching module for pressure increase housing an IGBT constituting a voltage control unit (VCU), and the fourth member 5 may include a coil for pressure increase behaving as a reactor.
Furthermore, in the present embodiment, as shown in
It will be understood that the present invention is not limited to this, and, for instance as shown in
With this configuration, it is possible to suppress a large amount of cooling medium flowing through gaps (where the cooling fins 112b, 113b do not exist) between the heatsinks 112, 113, and thereby both of the heatsinks 112, 113 (members 102, 103) are cooled efficiently.
In the cooling device 101 having the above configuration, swirl generation enhancing members 151, 152 may be disposed in the up-down direction of the partition wall 142, respectively, to enhance generation of swirls of the cooling medium in both of the upper and lower spaces of the partition wall 142 (upper cooling space S102 and lower cooling space S103), thus cooling both of the heatsinks 112, 113 (members 102, 103) even more efficiently.
Furthermore, in the present embodiment, as shown in
It will be understood that the present invention is not limited to this, and, for instance as shown in
With this configuration, it is possible to exert a similar effect to that of an embodiment, while reducing the number of components of the cooling device 201.
In the cooling device 201 having the above configuration, swirl generation enhancing members 251, 252 may be formed by the heatsinks 212, 213, respectively, to enhance generation of swirls of the cooling medium in the cooling medium flow passage R (cooling space S201 formed by the heatsinks 212, 213), thus cooling both of the heatsinks 212, 213 (members 202, 203) even more efficiently.
Number | Date | Country | Kind |
---|---|---|---|
2016-254595 | Dec 2016 | JP | national |