Patent Grant
10203139
The present application claims priority under 35 U.S.C. § 365 to International Patent Application No. PCT/KR2014/011506 filed Nov. 27, 2014, entitled “COOLING DEVICE”, and, through International Patent Application No. PCT/KR2014/0111506, to Japanese Patent Application No. 2013-249489 filed Dec. 2, 2013, Japanese Application No. 2013-252046 filed Dec. 5, 2013, Japanese Application No. 2014-179181 filed Sep. 3, 2014, and Korean Patent Application No. 10-2014-0167248 filed Nov. 27, 2014, each of which are incorporated herein by reference into the present disclosure as if fully set forth herein.
The present invention relates to a control method of controlling a refrigerant flow rate that flows in a cooling cycle of a cooling device, and a control program.
Conventionally, as disclosed in Patent Document 1, a cooling device cools an inside of a refrigerator by switching between a refrigerated compartment cooling operation of flowing a refrigerant to a refrigerated compartment evaporator and a freezer compartment cooling operation of flowing the refrigerant only to a freezer compartment evaporator with a 3-way valve to cool both the refrigerated compartment and the freezer compartment with an evaporator at an appropriate evaporation temperature. The cooling device initially determines a time ratio of the refrigerated compartment cooling operation to the freezer compartment cooling operation and switches between the refrigerated compartment cooling operation and the freezer compartment cooling operation depending on the initially determined time ratio.
However, in the cooling device configured as described above, there is a problem in which a refrigerant gathers in the freezer compartment evaporator and a refrigeration circuit in which the corresponding freezer compartment evaporator is installed by selectively performing one of the refrigerated compartment cooling operation and the freezer compartment cooling operation, for example, when the refrigerated compartment cooling operation is performed. Also, there are other problems in that a variable capacity compressor taking action by initially setting the time ratio of the refrigerated compartment cooling operation to the freezer compartment cooling operation and adjusting the number of compressor rotations according to a change in a load is needed and a response to the change in the load is not good enough.
Also, as disclosed in Patent Document 2, although a cooling device may cool both the refrigerated compartment and the freezer compartment when switching between the refrigerated compartment cooling operation and the freezer compartment cooling operation, the cooling device may efficiently perform an energy-saving operation by collecting a refrigerant when the operation is switched, but is not able to solve the above-described problem in the Patent Document 1.
[Patent Document 1] Japanese Patent Application Laid-Open No. H11-304328
[Patent Document 2] Japanese Patent Application Laid-Open No. 2011-12885
[Patent Document 3] Japanese Patent Application Laid-Open No. 2000-346526
[Patent Document 4] Japanese Patent Application Laid-Open No. 2001-343077
[Patent Document 5] Japanese Patent Application Laid-Open No. 2005-214504
[Patent Document 6] Japanese Patent Application Laid-Open No. 2006-138583
The present invention is directed to providing a cooling device capable of precisely controlling the temperature of a cooling chamber with an excellent response depending on a cooling chamber load or a change in the cooling chamber load.
One aspect of the present invention provides a cooling device that includes a cooling chamber, a refrigeration circuit that includes a compressor, a condenser installed at an outlet side of the compressor, evaporators installed between an outlet side of the condenser and an inlet side of the compressor to cool a cooling chamber, and a decompression means installed at an inlet side of the evaporator, and a refrigerant control unit that includes a refrigerant control valve installed between the condenser and the evaporator and controls an opening and closing time of the refrigerant control valve to adjust a refrigerant flow rate that flows to the evaporators.
The cooling device may control the refrigerant flow rate that flows to the evaporator by controlling the opening and closing time of the refrigerant control valve, thereby precisely controlling a temperature of the cooling chamber with an excellent response depending on a load of the cooling chamber or a change in the load. Also, the cooling device may reduce power consumption by controlling the refrigeration circuit such as controlling overheating of the evaporator. In addition, since it is difficult to control an opening degree of a valve in the cooling device with a low refrigerant flow rate, in the present invention, the cooling device may easily and precisely control the refrigerant flow rate by controlling the opening and closing time of the refrigerant control valve.
Another aspect of the present invention provides a cooling device that includes a plurality of cooling chambers having temperatures different from each other, a refrigeration circuit including a compressor, a condenser installed at an outlet side of the compressor, a plurality of evaporators connected in parallel between an outlet side of the condenser and an inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and a plurality of decompression means respectively installed at inlet sides of the evaporators, and a refrigerant control unit including a refrigerant control valve installed between the condenser and the plurality of evaporators to control a refrigerant flow rate that flows into each of the evaporators and individually controlling a ratio of the refrigerant that flows into the evaporators by controlling an opening and closing time of the refrigerant control valve during a simultaneous cooling operation of simultaneously cooling the plurality of cooling chambers.
Since the simultaneous cooling operation of simultaneously cooling the plurality of cooling chambers is performed so that all evaporators perform a cooling operation, it is difficult for the refrigerant to gather in a corresponding evaporator. Also, since the opening and closing time of the refrigerant control valve is controlled in the simultaneous cooling operation, a division ratio of the refrigerants (the refrigerant flow rate of each of the evaporators) may be responsively controlled, and a temperature of the cooling chamber may be precisely controlled with an excellent response. Also, power consumption may be reduced by the control of the refrigeration circuit, such as a control of overheating of the evaporator. In addition, since it is difficult to control an opening degree of a valve in the cooling device with a low refrigerant flow rate, in the present invention, the cooling device may easily and precisely control the refrigerant flow rate by controlling the opening and closing time of the refrigerant control valve.
It is preferable that the refrigerant control unit, as a specific embodiment for performing cooling corresponding to the plurality of cooling chambers with different cooling temperatures, alternately performs a refrigerant full outflow period in which the refrigerant flows to all of the plurality of evaporators and a refrigerant partial outflow period in which the refrigerant flows to some of the plurality of evaporators by controlling the opening and closing time of the refrigerant control valve.
Also, in the cooling device including the condenser installed at the outlet side of the compressor, the plurality of evaporators connected in parallel between the outlet side of the condenser and the inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and the plurality of decompression means respectively installed at the inlet sides of the evaporators, and the refrigerant control valve installed between the condenser and the plurality of evaporators and allowing the refrigerants to flow to the evaporators, generally, when one cooling chamber performs a cooling operation, the other cooling chamber stops the cooling operation. Since the refrigerant is selected and remains in the other cooling chamber that stops the cooling operation when the cooling chambers are alternately operated, the amount of the remaining refrigerant is added and charged to the cooling cycle. Because of this, in Patent Document 3, to avoid the problem, it is studied that the flow of the refrigerant may be easily switched by performing a duty control only during a mutual alternating operation.
The refrigerant with the amount enough not to back-flow is supplied to the evaporators during the cooling operation so that the evaporators efficiently function, and a ratio of the liquid refrigerant in the evaporators is high, wherein the liquid refrigerant degrades the flow of an evaporated gaseous refrigerant, and thus a pressure loss is generated. Therefore, the evaporator has a pressure higher than a suction pressure of the compressor and has an evaporation temperature increased as much as the increased pressure. As a result of that, efficiency is degraded due to a degradation of a heat exchange performance of the evaporator.
Also, when the evaporator of one of cooling chambers performs cooling while the evaporator of the other cooling chamber performs defrosting, most of the refrigerant is collected from the evaporator in which the defrosting is being performed, and thus the evaporator of the other cooling chamber performs the cooling operation while the refrigerant is in excess by as much as the added refrigerant. When the cooling operation of the evaporator of the other cooling chamber is performed in the number of compressor rotations during the mutual alternating operation, the evaporator pressure is increased due to the excess refrigerant and the cooling operation is performed for a longer time, which leads to an increase in power consumption. Also, when the cooling operation is performed with an increased rotation number of the compressor at the time of the mutual alternating operation, the evaporation temperature and the cooling operation become optimal, but the pressure is increased due to an increase in the number of compressor rotations, which leads to an increase in power consumption.
Still another aspect of the present invention provides a cooling device that includes a plurality of cooling chambers having temperatures different from each other, a refrigeration circuit including a compressor, a condenser installed at an outlet side of the compressor, a plurality of evaporators connected in parallel between an outlet side of the condenser and an inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and a plurality of decompression means respectively installed at the inlet sides of the evaporators, and a refrigerant control unit including a refrigerant control valve installed between the condenser and the plurality of evaporators to selectively switch an evaporator supplying the refrigerant among the plurality of evaporators, wherein the refrigerant control unit controls a refrigerant flow rate that flows to the evaporators after switching the evaporators supplying the refrigerant by controlling an opening and closing time of the refrigerant control valve. That is, the refrigerant control unit turns the refrigerant control valve ON/OFF after switching the evaporators supplying the refrigerant to intermittently supply the refrigerant.
As is apparent from the above description, the cooling device intermittently supplies the refrigerant after switching the evaporators supplying the refrigerant by controlling the opening and closing time of the refrigerant control valve and controls the refrigerant flow rates that flow to the evaporators, thereby reducing a pressure loss generated due to a liquid refrigerant in a corresponding evaporator and suppressing an increase in an evaporation temperature. Therefore, the cooling device may prevent a heat exchange performance of the evaporator from being degraded, prevent a cooling efficiency from being degraded, and save energy. Also, since a problem in which the refrigerant of the evaporator supplying the refrigerant is oversupplied is resolved, the possibility of a liquid back-flow of the compressor may be reduced, and the durability of the compressor is improved.
Still another aspect of the present invention provides a cooling device that includes a plurality of cooling chambers having temperatures different from each other, a refrigerant circuit including a compressor, a condenser installed at an outlet side of the compressor, a plurality of evaporators connected in parallel between an outlet side of the condenser and an inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and a plurality of decompression means respectively installed at the inlet sides of the evaporators, a refrigerant control unit including a refrigerant control valve which is installed between the condenser and the plurality of evaporators and selectively switches an evaporator supplying a refrigerant among the plurality of evaporators, and a defroster for removing frost from any one of the plurality of evaporators, wherein the refrigerant control unit controls a refrigerant flow rate that flows to an evaporator from which the frost is not removed while frost is removed from any one of the plurality of evaporators by the defroster by controlling an opening and closing time of the refrigerant control valve. That is, the refrigerant control unit intermittently supplies the refrigerant to the evaporator from which the frost is not removed by turning the refrigerant control valve ON/OFF.
The evaporator from which the frost is removed by the defroster may collect most of the refrigerant remaining in the corresponding evaporator since a temperature is increased by the defroster. Because of this, the amount of the refrigerant in the evaporator to which the refrigerant is supplied by the refrigerant control unit becomes excessive. Therefore, as described above, when a ratio of a liquid refrigerant in the corresponding evaporator is increased, a pressure loss is generated, an evaporator temperature is increased, and a heat exchange performance of the evaporator is degraded, and thus a cooling efficiency is degraded. In the present invention, since the refrigerant control unit controls the opening and closing time of the refrigerant control valve while frost is removed from one of the plurality of evaporators by the defroster to intermittently supply the refrigerant to the evaporators from which the frost is not removed and controls the the refrigerant flow rate, a pressure loss generated due to the liquid refrigerant in the corresponding evaporator is reduced to suppress an increase in the refrigerant flow rate. Therefore, the degradation of the heat exchanging performance of the evaporator and the degradation of cooling efficiency are prevented, and an energy saving operation is performed. Also, since a refrigerant oversupply of the evaporator supplying the refrigerant is resolved, the possibility of a liquid back-flow of the compressor is reduced, and the durability of the compressor is improved.
Specifically, the refrigerant control unit preferably controls a fully opened time and a fully closed time of the refrigerant control valve to easily and precisely control the refrigerant flow rate. That is, the refrigerant control unit preferably performs a duty control on the refrigerant control valve to easily and precisely control the refrigerant flow rate.
Specifically, a cycle of the duty control (a switching cycle between the fully opened time and the fully closed time) may be preferably set from 3 to 200 seconds. In this case, since a liquid refrigerant collecting time may not be secured in the evaporator when the cycle is less than 3 seconds, the liquid refrigerant collection is insufficient. When the cycle is long such as greater than 200 seconds, the amount of the refrigerant supplied to the evaporator is lacking, and thus a cooling efficiency is degraded. Particularly, the cycle of the duty control may be preferably set from 10 to 180 seconds.
To certainly collect liquid refrigerant from the evaporator supplying the refrigerant, it is preferable that an ON time of the refrigerant control valve be set to be longer than an OFF time thereof in the duty control. Also, although the refrigerant control valve is not duty controlled, the OFF time is preferably set to be longer than ON time in a refrigerant control valve operation.
It is preferable that a duty ratio is set to enable a difference between an inlet temperature of the evaporator and an outlet temperature thereof to be uniform in the duty control. That is, it is preferable that the time ratio of the fully opened time to the fully closed time varies. The time ratio may be appropriately determined, for example, so that the temperature difference between the inlet and the outlet of a predetermined evaporator may be overheating-controlled from 0→ to 10→.
Also, it is preferable that the refrigerant control unit varies the time ratio of the ON time to the OFF time of the refrigerant control valve depending on an ambient temperature. When the ambient temperature is high, an excess rate of the refrigerant supplied to the evaporator is low, and when the ambient temperature is low, the excess rate of the refrigerant supplied to the evaporator is high, and thus the time ratio preferably varies depending on the ambient temperature.
Also, a conventional refrigerant control valve is freely opened or closed and switched in a plurality directions, for example, switched between a chilling circulation cycle and a freezing circulation cycle of the cooling device, but four modes including mode a “closed-closed”, mode b “opened-closed”, mode c “opened-opened”, and mode d “closed-opened” are each performed only once during one stroke of the refrigerant control valve. (see
Conventionally, mode a “closed-closed,” which is used when the cooling device stops, comes at a first position of the stroke, and a stroke position is initialized at mode a “closed-closed”. A cooling device operation by the conventional refrigerant control valve is controlled in the order of mode a “closed-closed” (stopping)→mode b “opened-closed” (starting an operation)→mode c “opened-opened” (starting a switching)→mode d “closed-opened” (finishing the switching)→returns to a stopping standby state, and then mode c “opened-opened” →mode b “opened-closed” →mode a “closed-closed” (stopping), and the stroke is reciprocated once. Also, mode b “opened-closed” is a chilling circulation cycle in which the refrigerant flows to a refrigerated compartment side. Mode d “closed-opened” is a freezing circulation cycle in which the refrigerant flows to a freezer compartment side.
Also, when an operation (an operation of claim 1) is performed by the conventional refrigerant control valve, after a routine (bc
d), such as mode a “closed-closed” (stopping)→mode b “opened-closed” (starting an operation)→mode c “opened-opened” (starting a switching)→mode d “closed-opened” (finishing the switching)→mode c “opened-opened” (starting a switching)→mode b “opened-closed” (finishing the switching), is repeated, the mode is switched to mode a “closed-closed” (stopping). When the refrigerated compartment side or the freezer compartment side is selectively opened or closed, the control valve repeatedly moves between the mode b and the mode d. Therefore, since the cooling device repeatedly reciprocates in the same place during the operation thereof, it is disadvantageous for durability. Also, since the cooling device reciprocates is approximately a half of a control range, a movement time is long, and it is difficult to precisely control the temperature of a refrigerated compartment side evaporator or a freezer compartment side evaporator.
Also, when the refrigerant flow rate of each of the evaporators is performed while the refrigerant simultaneously flows to the refrigerated compartment side and the freezer compartment side, the control cannot be performed in mode c “opened-opened” since a deviation is generated due to a pressure difference, and it is preferable that the flow rate at a time ratio of mode b “opened-closed” to mode d “closed-opened” be controlled by repeating the modes in a short time and intermittently opening and closing the valve. However, in the specification, since the control is repeated in the same portion when a movement distance between the modes is long and it is impossible to repeat the modes in a short time, it is disadvantageous in terms of durability (see Patent Document 4).
Therefore, it is preferable that the refrigerant control valve repeats the opening and closing routine in which a plurality of opening and closing selective modes (an opening and closing state) that are formed of a combination of the opened valve state in which the refrigerant flows to each of the plurality of evaporators and a closed valve state in which the refrigerant does not flow thereto are sequentially switched several times during an one stroke operation of the valve body. Therefore, the refrigerant control valve includes a plurality of the same opening and closing routines during one stroke of the valve body and may reduce the number of reciprocations by reciprocating in the same space, thereby improving the durability of the refrigerant control valve. Also, the refrigerant control valve has the plurality of the same opening and closing routines during one stroke of the valve body to shorten a movement distance between the opening and closing selective modes and reduce the movement time, thereby precisely controlling the temperatures of the plurality of cooling chambers.
Also, it is preferable that the cooling device according to one aspect of the present invention includes at least one check valve installed between the evaporator and the compressor to prevent a back-flow of the refrigerant. And thus a back-flow of the refrigerant generated due to the temperature difference between the evaporators may be prevented and the refrigeration circuit may be easily operated.
Another conventional control valve switches the evaporator to any one of the evaporators installed on the outlet side or controls the flow rate in one direction when the refrigerant simultaneously flows to the plurality of evaporators, wherein a flow rate adjustment is not performed in a continuously varying manner but is just an opening degree ratio (a control point) of various points. Also, in Patent Documents 5 and 6, a flow rate control is performed as a refrigerant flow rate control function by having an arc-shaped control groove from one outlet toward another outlet. But, these control methods may not simultaneously control the refrigerant flow rate in the continuously varying manner.
Still another aspect of the present invention provides a cooling device that includes a plurality of cooling chambers having temperatures different from each other, a refrigerant circuit that includes a compressor, a condenser installed at an outlet side of the compressor, a plurality of evaporators connected in parallel between an outlet side of the condenser and an inlet side of the compressor and respectively installed to correspond to the plurality of cooling chambers, and a plurality of decompression means respectively installed at inlet sides of the evaporators, and a refrigerant control unit including a refrigerant control valve installed between the condenser and the plurality of evaporators to control a refrigerant flow rate that flows into each of the evaporators and continuously and simultaneously changes the refrigerant flow rate that flows to the plurality of the evaporators.
As is apparent from the above description, the refrigerant unit may extend a combination pattern of a flow rate ratio by continuously and simultaneously changing the refrigerant flow rate that flows to the plurality of evaporators. Therefore, since the evaporator temperature in each evaporator may be arbitrarily controlled, the flow rate may be precisely controlled to correspond to the loads of the plurality of cooling chambers. Also, the cooling efficiency of the compressor is increased to reduce power consumption.
It is preferable that the refrigerant control unit changes the refrigerant flow rate that flows to each of the plurality of evaporators at other different change ratios to be particular to the refrigerant flow rate that flows to the plurality of evaporators depending on the load of each cooling chamber corresponding to each evaporator.
As the specific embodiment of the refrigerant control valve, the refrigerant control valve preferably includes a valve main body having an input port connected with the outlet side of the compressor and a plurality of output ports respectively connected to the inlet sides of the plurality of evaporators, and a valve body installed to correspond to each of the plurality of output ports in the valve main body and opening and closing the outlet connected with the output port.
In this case, the refrigerant flow rate of each of the evaporators is not equal to an opening degree ratio of the outlets of the plurality of output ports due to a temperature (a pressure) difference of the evaporators. Because of this, since an evaporator that should adjust the refrigerant flow rate to be less is necessarily needed, it is preferable that the total of outlet opening degrees in the plurality of output ports should not be 100%. For example, when the refrigerant flow rate of one evaporator among two evaporators is set to 70% and the refrigerant flow rate of the other evaporator is set to 30%, although the outlet opening degree of one evaporator is set to 70% and the outlet opening degree of the other evaporator is set to 30%, more than 70% of the refrigerant flow rate of the one evaporator may be outflowing. In this case, the sum of the opening degrees of the outlets is not 100%, for example, the outlet opening degree of the one evaporator is 70% and the outlet opening degree of the other evaporator is 40%.
Also, it is preferable that the refrigerant control unit continuously changes the outlet opening degree in the plurality of output ports depending on a change in the load of each of the evaporators.
According to the proposed cooling device, the temperature of a cooling chamber can be precisely controlled with an excellent response depending on loads of a plurality of cooling chambers and a change in the loads.
Hereinafter, a first embodiment of the present invention will be described with reference to the drawings.
A cooling device 100 according to the first embodiment, as shown in
In this case, the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B are respectively installed in two refrigerant branching passages 201 and 202 branched from the outlet side of the condenser 22. The refrigerated compartment evaporator 23A is installed to cool the inside of the refrigerated compartment 11, and the freezer compartment evaporator 23B is installed to cool the inside of the freezer compartment 12.
The cooling device 100 of the embodiment, as shown in
The refrigerant control unit 3 includes a refrigerant control valve 31 that controls the refrigerant flow rate that flows into the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a control device 32 that controls the corresponding refrigerant control valve 31. The control device 32 is a general or exclusive computer including a central processing unit (CPU), a memory, an input output interface, an analog to digital (AD) converter and the like, and controls the refrigerant control valve 31 by enabling the CPU, peripherals and the like to cooperate with each other according to a control program stored in a predetermined area of the memory.
The refrigerant control valve 31 of the embodiment is a 3-way valve installed at a branching point of the refrigerant branching passages 201 and 202. An input port is connected with a refrigerant tube on a side of the condenser 22, a first output port is connected with a branching tube configuring the refrigerant branching passage 201 on the refrigerated compartment evaporator 23A, and a second output port is connected with a branching tube configuring the refrigerant branching passage 202 on the freezer compartment evaporator 23B. The refrigerant control valve 31 individually controls an opening degree of the first output port and the second output port using a control signal from the control device 32.
Hereinafter, an embodiment of an operation pattern of the refrigerant control valve 31 by the control device 32 will be described with reference to
The control device 32 individually adjusts the refrigerant flow rate that flows into the refrigerated compartment evaporator 23A and the refrigerant flow rate that flows into the freezer compartment evaporator 23B by controlling an opening and closing time of the refrigerant control valve 31 depending on loads of the refrigerated compartment 11 and the freezer compartment 12 or a change in the loads in a simultaneous cooling operation of simultaneously cooling the refrigerated compartment 11 and the freezer compartment 12, thereby adjusting a division ratio of the refrigerants flowing in the respective evaporators.
Specifically, the control device 32 obtains a detected temperature from a temperature sensor 4A installed inside the refrigerated compartment 11 to detect an internal temperature of the refrigerated compartment 11, a detected temperature of the freezer compartment 12 from a temperature sensor 4B installed inside the freezer compartment 12 to detect an internal temperature of the freezer compartment 12, and a detected temperature from an external air temperature sensor 5 installed outside the cooling device 100 to detect an external air temperature.
Also, the control device 32 calculates a load of the refrigerated compartment 11 or a change in the load from the internal temperature of the refrigerator and the external air temperature and simultaneously calculates a load of the freezer compartment 12 or a change in the load from the internal temperature of the refrigerator and the external air temperature, and calculates a time ratio of a fully opened time of the first output port and the second output port of the refrigerant control valve to a fully closed time thereof from the calculated result. The control device 32 outputs a control signal obtained by the calculation to the refrigerant control valve 31 to control the refrigerant control valve 31.
In this case, a switching cycle of the fully opened time and the fully closed time varies from 3 to 200 seconds, and the time ratio of the fully opened time to the fully closed time varies between corresponding switching cycles.
For example, when the fully opened time is referred to as TON and the fully closed time is referred to as TOFF, the period of TON+TOFF may be from 3 to 200 seconds. Also, the time ratio of the fully opened time to the fully closed time is determined by, for example, being appropriately varied based on detected signals from the temperature sensor 4A in the refrigerated compartment 11 and the temperature sensor 4B in the freezer compartment 12.
The control device 32, as shown in
Also, the control device 32, as shown in
According to the cooling device 100 configured as above, since the simultaneous cooling operation for simultaneously cooling the refrigerated compartment 11 and the freezer compartment 12 is performed, all evaporators perform the cooling operation, and thus it is difficult for the refrigerant to gather in the corresponding evaporators 23A and 23B. Also, since the opening and closing time of the refrigerant control valve 31 is controlled depending on the loads of the refrigerated compartment 11 and the freezer compartment 12 or a change in the loads when the simultaneous cooling operation is performed, the refrigerant flow rate may be responsively controlled depending on the loads or the change in the loads, and the temperatures of the refrigerated compartment 11 and the freezer compartment 12 may be precisely controlled with an excellent response, thereby impeding the spoiling of foods stored in the refrigerated compartment 11 and the freezer compartment 12 and also reducing power consumption when overheating of the evaporators 23A and 23B is controlled. In addition, when the opening degree of a valve is controlled in the cooling device with a low refrigerant flow rate, it is difficult to control the opening degree of the valve, and thus, in the embedment, the opening and closing time of the refrigerant control valve 31 is controlled to easily and precisely control the refrigerant flow rate.
Also, the present invention is not limited to the first embodiment. For example, in the first embodiment, the cooling device 100 having the refrigerated compartment 11 and the freezer compartment 12 was described but, as shown in
Also, in the first embodiment, the 3-way valve 31 may be installed at the branching point of the three refrigerant branching passages 201 and 202 as the refrigerant control valve but, as shown in
As shown in
Hereinafter, a second embodiment of the present invention will be described with reference to the drawings.
A cooling device 100 according to the second embodiment, as shown in
In this case, the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B are respectively installed at two refrigerant branching passages 201 and 202 branched from the outlet side of the condenser 22. The refrigerated compartment evaporator 23A is installed to cool the inside of the refrigerated compartment 11, and the freezer compartment evaporator 23B is installed to cool the inside of the freezer compartment 12. Also, a check valve 6 that prevents the refrigerant from back-flowing is installed at an outlet side of the freezer compartment evaporator 23B.
The cooling device 100 of the embodiment, as shown in
The refrigerant control unit 3 includes a refrigerant control valve 31 that controls the refrigerant flow rate that flows into the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a control device 32 that controls the corresponding refrigerant control valve 31.
The refrigerant control valve 31 of the embodiment, as shown in
Specifically, the refrigerant control valve 31, as shown in
In the refrigerant control valve 31 of the embodiment, an outlet-formed surface (a valve seat, 311x) on which outlets P2a and P3a of the two output ports P2 and P3 are formed is flat. The valve body 312 slidably rotates around a predetermined rotating shaft on an outlet-formed surface 311x to open and close each of the outlets P2a and P3a. The rotating shaft of the valve body 312 is a shaft installed to be equidistant from the two outlets P2a and P3a, and more specifically, is a center point of the two outlets P2a and P3a.
The valve body 312 has a disk shape and has the plurality of communication holes H1 and H2 formed in a circumferential direction with respect to the rotating shaft. In the embodiment, a plurality of first communication holes H1 (5 holes in
Therefore, a combination of a valve opening state in which the refrigerant flows to each of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a valve closing state in which the refrigerant does not flow is determined, and a plurality of opening and closing states different from each other (opening and closing selection modes) are determined. That is, in the embodiment,
(1) a fully closed mode (“closed-closed” mode) in which the refrigerant does not flow to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B,
(2) a refrigerated compartment-selecting mode (“opened-closed” mode) in which the refrigerant flows to the refrigerated compartment evaporator 23A but does not flow to the freezer compartment evaporator 23B,
(3) a freezer compartment-selecting mode (“closed-opened” mode) in which the refrigerant does not flow to the refrigerated compartment evaporator 23A but flows to the freezer compartment evaporator 23B, and
(4) a fully opened mode (“opened-opened” mode) in which the refrigerant flows to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B.
Further, in the embodiment, the plurality of communication holes H1 corresponding to the outlet P2a of the first output port P2 and the plurality of communication holes H2 corresponding to the outlet P3a of the second output port P3 are formed at the valve body 312 so that the refrigerated compartment-selecting mode (“opened-closed” mode) and the freezer compartment-selecting mode (“closed-opened” mode) are alternately switched many times as the valve body 312 rotates during one stroke. That is, the plurality of communication holes H1 and the plurality of communication holes H2 are formed at the valve body 312 as if an opening and closing routine of sequentially switching between the refrigerated compartment-selecting mode (“opened-closed” mode) to the freezer compartment-selecting mode (“closed-opened” mode) is repeated as the valve body 312 rotates during one stroke.
Also, the refrigerant control valve 31 includes a gear engaged with a gear part (not shown) formed on the valve body 312 and an actuator, such as a step motor and the like, rotating the corresponding gear 313, and the valve body 312 is rotated by the corresponding actuator through the gear. Also, the actuator is able to rotate the valve body 312 forward or backward. That is, each valve body 312 is reciprocated in a predetermined rotation range by the gear.
Further, as the actuator is controlled by the control signal from the control device 32, the valve body 312 rotates, and the refrigerant control valve 31 switches the opening and closing modes of the outlets P2a and P3a of the two output ports P2 and P3.
The control device 32 is a general or exclusive computer including a CPU, a memory, an input output interface, an AD converter and the like, and controls the refrigerant control valve 31 by enabling the CPU, peripheral devices and the like to cooperate with each other according to a control program stored in a predetermined area of the memory.
Specifically, the control device 32 obtains a detected temperature from a temperature sensor 4A installed in the refrigerated compartment 11 to detect an internal temperature of the corresponding refrigerated compartment 11, a detected temperature from a temperature sensor 4B installed in the freezer compartment 12 to detect an internal temperature of the corresponding freezer compartment 12, and a detected temperature form an external air temperature sensor 5 installed outside the cooling device 100 to detect an external air temperature.
Also, the control device 32 calculates a load of the refrigerated compartment 11 or a change in the load from the internal temperature of the refrigerator and the external air temperature and simultaneously calculates a load of the freezer compartment 12 or a change in the load from the internal temperature of the refrigerator and the external air temperature, and determines the opening and closing modes of the outlet P2a of the first output port P2 and the outlet P3a of the second output port P3 of the refrigerant control valve 31 based on the calculation result. The control device 32 controls the refrigerant control valve 31 by outputting a control signal obtained through the above mentioned calculation to the refrigerant control valve 31.
A control state of a refrigerant flow rate in the refrigerant control unit 3 of the embodiment will be described with reference to
The refrigerant control valve 31 of the embodiment, as shown in
According to the cooling device 100 configured as above, since the refrigerant control valve 31 has the same several opening and closing routines from the refrigerated compartment selecting mode and the freezer compartment selecting mode during an one stroke operation of the valve body 312 and switches between the refrigerated compartment selecting mode and the freezer compartment selecting mode several times during one stroke to reciprocate in the same place, the number of repeated operations is reduced, thereby increasing the durability of the refrigerant control valve 31. Also, the same several opening and closing routines are provided during an one stroke operation of the valve body 312 so that each movement distance between the opening and closing selecting modes may be reduced and the movement time may be reduced, and thus the temperatures of the refrigerated compartment 11 and the freezer compartment 12 are precisely controlled. Particularly, in the embodiment, since the opening and closing routine is repeated several times from the refrigerated compartment selecting mode and the freezer compartment selecting mode as the valve body 312 rotates during one stroke, the switching between the refrigerated compartment selecting mode and the freezer compartment selecting mode of the valve body 312 can be performed with small movement, and the movement time of the valve body 312 may be further reduced, and thus the temperatures of the refrigerated compartment 11 and the freezer compartment 12 can be precisely controlled.
The present invention is not limited to the second embodiment.
For example, in the second embodiment, the refrigerant control valve 31 switches a mode between the refrigerated compartment selecting mode and the freezer compartment selecting mode, but the refrigerant control valve 31 may have a one-side selecting mode in which the refrigerant flows to one of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a both-side selecting mode in which the refrigerant flows to both of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and may have several opening and closing routines from the one-side selecting mode and the both-side selecting mode during an one stroke operation of the valve body 312. Specifically, as shown in
Therefore, the combination of an opened valve state in which the refrigerant flows to each of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a closed valve state in which the refrigerant does not flow is determined, and a plurality of opening and closing states different from each other (opening and closing selection modes) are determined. That is, in the embodiment,
(1) a fully closed mode (“closed-closed” mode) in which the refrigerant does not flow to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B,
(2) a refrigerated compartment selecting mode (“opened-closed” mode) that is the one-side selecting mode in which the refrigerant flows to the refrigerated compartment evaporator 23A but does not flow to the freezer compartment evaporator 23B, and
(3) a fully opened mode (“opened-opened” mode) that is the both-side selecting mode in which the refrigerant flows to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B is determined.
Next, in the refrigerant control valve 31, as shown in
Also, the refrigerant control valve 31 has been a pad type slide valve having the valve body 312 with a disk shape, a half-disk shape or the like, but may be a slide valve having a valve body having other shapes or may be, for example, a spool valve having a plurality of inner passages in which the inlet P1a of the input port P1 and the outlets P2a and P3a of the output port P2 and P3 may individually come into communication.
Hereinafter, a third embodiment of the present invention will be described with reference to the drawings.
A cooling device 100 according to the third embodiment, as shown in
In this case, the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B are installed in two refrigerant branching passages 201 and 202 branched from the outlet side of the condenser 22, respectively. The refrigerated compartment evaporator 23A is installed to cool the inside of the refrigerated compartment 11, and the freezer compartment evaporator 23B is installed to cool the inside of the freezer compartment 12. Also, a check valve 6 that prevents a refrigerant from back-flowing is installed on the outlet side of the freezer compartment evaporator 23B.
The cooling device 100 of the embodiment, as shown in
The refrigerant control unit 3 includes a refrigerant control valve 31 that controls the refrigerant flow rate that flows into the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a control device 32 that controls the corresponding refrigerant control valve 31.
The refrigerant control valve 31 of the embodiment, as shown in
Specifically, the refrigerant control valve 31, as shown in
In the refrigerant control valve 31 of the embodiment, an outlet-formed surface 311x on which the outlets P2a and P3a of the two output ports P2 and P3 are formed is flat. Each of the two valve bodies 312a and 312b slidably rotates about each predetermined rotating shaft on the outlet-formed surface 311x to open and close each of the outlets P2a and P3a.
In each of the valve bodies 312a and 312b, the shape of an outline of a part through which the outlets P2a and P3a pass has a curved shape convex toward a rotation direction. Also, the shape of the outline is the shape of a slide surface sliding on the outlet-formed surface 311x when viewed from the rotation direction of the valve bodies 312a and 312b.
In the embodiment, a shape of an outline in the valve body 312a has a curved shape convex toward the rotation direction when the corresponding valve body 312a rotates toward a direction of blocking the outlet P2a. A shape of an outline in the valve body 312b has a curved shape convex toward the rotation direction when the corresponding valve body 312b rotates toward a direction of blocking the outlet P3a. Also, the shapes of the outlines in the valve bodies 312a and 312b are an involute curve and have the same shape.
Also, the refrigerant control valve 31 includes a gear 313 engaged with gear parts 312a1 and 312b1 each formed on the valve bodies 312a and 312b and an actuator (not shown), such as a step motor and the like, rotating the corresponding gear 313, and the two valve bodies 312a and 312b are rotated together by the corresponding actuator through the gear 313. Also, the actuator is able to rotate the valve bodies 312a and 312b forward or backward. That is, each of the valve bodies 312a and 312b is reciprocated in a predetermined rotation range by the gear 313.
As the actuator is controlled by a control signal from the control device 32, the valve bodies 312a and 312b rotate, and thus the control valve 31 controls an opening degree of the outlets P2a and P3a of the two output ports P2 and P3.
The control device 32 is a general or exclusive computer including a CPU, a memory, an input output interface, an AD converter and the like, and controls the refrigerant control valve 31 by enabling the CPU, peripheral devices and the like to cooperate with each other according to a control program stored in a predetermined area of the memory.
Specifically, the control device 32 obtains a detected temperature from a temperature sensor 4A installed in the refrigerated compartment 11 to detect an internal temperature of the corresponding refrigerated compartment 11, a detected temperature from a temperature sensor 4B installed in the freezer compartment 12 to detect an internal temperature of the corresponding freezer compartment 12, and a detected temperature from an external air temperature sensor 5 installed outside the cooling device 100 to detect an external air temperature.
Also, the control device 32 calculates a load of the refrigerated compartment 11 or a change in the load from the internal temperature of refrigerator and the external air temperature and simultaneously calculates a load of the freezer compartment 12 or a change in the load from the internal temperature of refrigerator and the external air temperature, and calculates a ratio of an opening degree of the outlet P2a of the second output port P2 of the control valve 31 to an opening degree of the outlet P3a of the second output port P3 of the control valve 31 based on the calculation result. The control device 32 controls the refrigerant control valve 31 by outputting a control signal obtained through the above mentioned calculation to the refrigerant control valve 31.
A control state of a refrigerant flow rate in the refrigerant control unit 3 of the embodiment will be described with reference to
When each of the valve bodies 312a and 312b is within a range from an initial position to a position of a rotation range of 10% (an area A), the outlet P2a of the first output port P2 is fully opened (an opening degree is 100%) and the outlet P3a of the second output port P3 is fully closed (an opening degree is 0%), and thus a refrigerant flow rate ratio for the refrigerated compartment evaporator becomes 100%, and a refrigerant flow rate ratio for the freezer compartment evaporator becomes 0%. Also, the initial position in the embodiment refers to a predetermined position at which the outlet P2a of the first output port P2 is fully opened and the outlet P3a of the second output port P3 is fully closed.
Also, within a rotation range from 90% to 100% (an area C), the outlet P2a of the first output port P2 is fully closed (the opening degree is 0%), and the outlet P3a of the second output port P3 is fully opened (the opening degree is 100%), and thus the refrigerant flow rate ratio for the refrigerated compartment evaporator becomes 0%, and the refrigerant flow rate ratio for the freezer compartment evaporator becomes 100%. Also, the rotation range of 100% in the embodiment refers to a predetermined position at which the outlet P2a of the first output port P2 is fully closed and the outlet P3a of the second output port P3 is fully opened when the valve bodies rotate from the initial position.
Also, a rotation range from 10% to 90% (an area B) is a range in which both opening degrees of the outlet P2a of the first output port P2 and the outlet P3a of the second output port P3 are adjustable (an adjustable area). In the adjustable area, the opening degree of the outlet P2a of the first output port P2 decreases linearly from 100% to 0%, and the opening degree of the outlet P3a of the second output port P3 increases linearly from 0% to 100%. That is, an opening degree change rate of the outlet P2a of the first output port P2 is regular, and an opening degree change rate of the outlet P3a of the second output port P3 is also regular. Also, the opening degree change rate of the outlet P2a and the opening degree change rate of the outlet P3a are opposite each other.
When the control is performed, a change in the internal temperature of the refrigerated compartment 11 and an inlet temperature and an outlet temperature of the refrigerated compartment evaporator 23A and a change in the internal temperature of the freezer compartment 12 and an inlet temperature and an outlet temperature of the freezer compartment evaporator 23B are shown in
According to the cooling device configured as above, since the refrigerant control unit 3 continuously changes the refrigerant flow rate that flows to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B at the same time, a combination pattern of the flow rate ratios may be increased. Therefore, since the evaporation temperature in the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B may each be arbitrarily adjusted, the flow rate may be precisely controlled depending on the loads of the refrigerated compartment 11 and the freezer compartment 12, thereby increasing the cooling efficiency of the compressor 21 and reducing power consumption.
The present invention is not limited to the third embodiment.
For example, in the third embedment, the rotation range from 0% to 10% refers to the fully opened area (or the fully closed area), the rotation range from 10% to 90% refers to the adjustable area, and the rotation range from 90% to 100% refers to the fully closed area (or the fully opened area), but the rotation range is not limited thereto. The rotation range that refers to the adjustable area is not limited to the above range and may be arbitrarily set to, for example, the range from 20% to 80%. Also, besides the fully opened area, the adjustable area, and the fully closed area, a predetermined opening degree area may be included. Also, like this, the shape of the outline of a portion passing through the outlets P2a and P3a in the valve bodies 312a and 312b is set to a specific shape to be divided into each of the areas according to the rotation range.
Also, the opening degree change rates of the outlets P2a and P3a of the output ports P2 and P3 in the adjustable area include a plurality of change rates. For example, as shown in
A change in the internal temperature of the refrigerated compartment 11 and the inlet temperature and the outlet temperature of the refrigerated compartment evaporator, and a change in the internal temperature of the freezer compartment 12 and the inlet temperature and the outlet temperature of the freezer compartment evaporator according to the refrigerant control unit 3 configured as above are shown in
Also, as shown in
Here, since the temperature (the pressure) of the evaporator is changed when the refrigerated compartment load is changed, the refrigerant flow rates may not be equal to each other even with the same opening degree. In this case, as shown in
Also, in the embodiment, the shapes of outlines of the portions that pass through the outlets P2a and P3a in each valve body 312 have a curved shape, but the shapes are not limited thereto. The shape may be straight or curved, or a combination shape thereof.
The fourth embodiment of the present invention will be described with reference to the drawings.
A cooling device 100 according to the fourth embodiment, as shown in
In this case, the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B are installed in two refrigerant branching passages 201 and 202 branched from the outlet side of the condenser 22, respectively. The refrigerated compartment evaporator 23A is installed to cool the inside of the refrigerated compartment 11, and the freezer compartment evaporator 23B is installed to cool the inside of the freezer compartment 12.
The cooling device 100 of the embodiment, as shown in
The refrigerant control unit 3 includes a refrigerant control valve 31 controlling the refrigerant flow rate that flows to the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B and a control device 32 controlling the refrigerant control valve 31. Also, the control device 32 is a general or exclusive computer including a CPU, a memory, an input output interface, an AD converter and the like, and controls the refrigerant control valve 31 by enabling the CPU, peripheral devices, and the like to cooperate with each other according to a control program stored in a predetermined area of the memory.
The refrigerant control valve 31 of the embodiment is a 3-way valve installed at a branching point of the refrigerant branching passages 201 and 202. An input port is connected with a refrigerant tube on the side of the condenser 22, a first output port is connected with a branching tube configuring the refrigerant branching passage 201 on the side of the refrigerated compartment evaporator 23A, and a second output port is connected with a branching tube configuring the refrigerant branching passage 202 on the side of the freezer compartment evaporator 23B. The refrigerant control valve 31 individually controls the opening and closing of the first output port and the second output port using a control signal from the control device 32.
Hereinafter, an embodiment of an opening and closing operation pattern of the refrigerant control valve 31 according to the control device 32 will be described with reference to
The control device 32 controls the refrigerant control valve 31 by sequentially performing a refrigerated compartment cooling operation of cooling the refrigerated compartment 11 and a freezer compartment cooling operation of cooling the freezer compartment 12, thereby selectively switching the evaporator that supplies a refrigerant between the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B. Also, in the embodiment, a simultaneous stop time period in which the refrigerant is not supplied to both sides of the evaporators 23A and 23B between the refrigerated compartment cooling operation and the freezer compartment cooling operation is set.
Specifically, the control device 32 intermittently supplies the refrigerant by turning the refrigerant control valve 31 ON/OFF after switching between evaporators supplying the refrigerant (when the refrigerated compartment cooling operation or the freezer compartment cooling operation is performed). For example, after the evaporator supplying the refrigerant is switched into the refrigerated compartment evaporator 23A, the refrigerant control valve 31 is turned ON/OFF to intermittently supply the refrigerant to the refrigerated compartment evaporator 23A. Also, after the evaporator supplying the refrigerant is switched into the freezer compartment evaporator 23B, the refrigerant control valve 31 is turned ON/OFF to intermittently supply the refrigerant to the corresponding freezer compartment evaporator 23B.
Here, the control device 32 performs duty control on the refrigerant control valve 31 and sets a cycle of the duty control from 3 to 200 seconds. Also, the control device 32 sets a time so that an ON-time of the refrigerant control valve 31 is longer than an OFF-time thereof in the duty control. The ON-time is a refrigerant supply time in which the refrigerant is supplied to the evaporator, and the OFF-time is a refrigerant collecting time in which the refrigerant (especially liquid refrigerant) is collected from the evaporator. Because of this, the refrigerant is certainly collected from the evaporator by setting the OFF-time to be longer than the ON-time. Also, the control device 32 sets a duty ratio (a time ratio) to control overheating by stabilizing a difference between an inlet temperature of the evaporator and an outlet temperature thereof between, for example, 0 to 10° C. Also, a cycle and the duty ratio in the duty control when the refrigerant is supplied to the refrigerated compartment evaporator 23A are the same as or different from a cycle and a duty ratio in the duty control when the refrigerant is supplied to the freezer compartment evaporator 23B.
According to the cooling device 100 configured above, after the evaporator supplying the refrigerant is switched to any one side of the refrigerated compartment evaporator 23A or the freezer compartment evaporator 23B, the refrigerant is intermittently supplied by turning the refrigerant control valve 31 ON/OFF, thereby reducing a pressure loss generated by a liquid refrigerant in any one side of the corresponding refrigerated compartment evaporator 23A or the freezer compartment evaporator 23B, and suppressing an increase in the evaporator temperature. Therefore, it is possible to prevent heat exchange performance of the refrigerated compartment evaporator 23A and the freezer compartment evaporator 23B from being degraded, prevent cooling efficiency from being degrading, and perform an energy saving operation. Also, the cooling time of the cooling chamber becomes appropriate, and the temperature quality of the cooling chamber is increased. Also, the possibility of liquid back-flowing to the compressor is reduced, and the durability of the compressor is improved.
Also, when the control device 32 performs duty control on the refrigerant control valve 31, the ON-time in the refrigerant control valve 31 is set to be longer than the OFF-time, and thus the liquid refrigerant may be certainly collected from the evaporator supplying the refrigerant.
The present invention is not limited to the fourth embodiment.
For example, as shown in
Therefore, while frost is removed from the one side of the evaporators 23A and 23B by the defrosters 4A and 4B, the refrigerant control unit 3 intermittently supplies the refrigerant to an evaporator from which the frost is not removed by turning the refrigerant control valve 31 ON/OFF, thereby reducing a pressure loss generated by a liquid refrigerant in the corresponding evaporators 23A and 23B and suppressing an increase in the evaporator temperature. Therefore, the heat exchange performance of the evaporators 23A and 23B can be prevent from being degraded and an energy saving operation can be performed.
Also, the control device 32 is installed outside the cooling device 100 to obtain a detected temperature from an external air temperature sensor detecting an external air temperature (an ambient temperature) so that the time ratio (the duty ratio) varies between the ON time and the OFF time of the refrigerant control valve 31 depending on the ambient temperature.
Hereinabove, the present invention is not limited to each embodiment, and configurations described in each embodiment may be combined and variously modified without departing from the spirit and the scope of the present invention.
| Number | Date | Country | Kind |
|---|---|---|---|
| 2013-249489 | Dec 2013 | JP | national |
| 2013-252046 | Dec 2013 | JP | national |
| 2014-179181 | Sep 2014 | JP | national |
| 10-2014-0167248 | Nov 2014 | KR | national |
| Filing Document | Filing Date | Country | Kind |
|---|---|---|---|
| PCT/KR2014/011506 | 11/27/2014 | WO | 00 |
| Publishing Document | Publishing Date | Country | Kind |
|---|---|---|---|
| WO2015/083983 | 6/11/2015 | WO | A |
| Number | Name | Date | Kind |
|---|---|---|---|
| 7770406 | Yoshioka | Aug 2010 | B2 |
| 20080196426 | Taras | Aug 2008 | A1 |
| Number | Date | Country |
|---|---|---|
| 2001-133128 | May 2001 | JP |
| 2006-138583 | Jun 2006 | JP |
| 10-0177709 | Nov 1998 | KR |
| 10-2006-0096466 | Sep 2006 | KR |
| 10-2007-0101897 | Oct 2007 | KR |
| Entry |
|---|
| International Search Report dated Feb. 26, 2015 in connection with International Application No. PCT/KR2014/011506, 5 pages. |
| Written Option of the International Searching Authority dated Feb. 26, 2015 in connection with International Application No. PCT/KR2014/011506, 11 pages. |
| Number | Date | Country | |
|---|---|---|---|
| 20160305696 A1 | Oct 2016 | US |
