Patent Application
20070013247
The present invention relates generally to a cooling fan for electronic devices, and more particularly to a cooling fan having a damping structure supporting a shaft of the cooling fan so that an abrasion of the shaft and a corresponding bearing can be reduced and a life of the cooling fan can be extended.
To prevent an interior heat buildup which could potentially damage internal electronic operating components, various types of personal computers are typically provided with one or more internal cooling fans. While the computer is running, each fan normally operates to continuously draw ambient air into the computer housing structure through a housing air intake opening; the air is forced to flow through the electronic operating components to take the heat generated by the electronic operating component away therefrom. Finally, the heated air is discharged from the interior of the housing through a suitable air discharge opening formed therein.
A conventional cooling fan typically includes a frame having a central tube extending upwardly from a central portion thereof, a stator mounted around the central tube, a bearing supported by the central tube, and a rotor being rotatable with respect to the stator. The central tube defines a central hole for receiving the bearing therein. The rotor includes a fan blade set and a shaft extending downwardly from a central portion of the fan blade set. The shaft extends through the bearing into the central hole of the central tube. A counter plate made of high abrasion resistant material is received in a bottom end of the central tube to face and support a free bottom end of the shaft. There is a very small tolerance between the bearing and shaft. Moreover, a center of the rotor has a tendency to change its position since the position of the magnetic force of the stator interacting with the rotor is continuously varied. These factors bring the shaft of the rotor to repeatedly collide with and abrade the bearing, and the bearing or/and the shaft is/are easily to be damaged because of the collision and abrasion therebetween. Furthermore, the collision and abrasion can generate an undesirable vibration and noise, affecting the performance quality of the cooling fan.
Therefore, there is a need for a cooling fan which can reduce the abrasions and collision between the shaft and the bearing, thereby extending the useful life and reducing the vibration and noise of the cooling fan.
According to a preferred embodiment of the present invention, a cooling fan comprises a fan frame having a central tube defining a central hole therein, a bearing received in the central hole and a rotor being rotatable with respect to the stator. The rotor includes a fan blade set and a rotary shaft extending downwardly therefrom. A top end of the shaft connects with the fan blade set. A free bottom end of the shaft opposite to the top end extends through the bearing into the central hole. A counter plate made of high abrasion resistant material is located to face and engage the free bottom end of the rotary shaft. A damping spring exerts a force resiliently urging the counter plate against the free bottom end of the rotary shaft. The damping structure is capable of lowering collision force and abrasions between the bearing and the shaft, thereby improving the quality and service life of the cooling fan.
Other advantages and novel features of the present invention will be drawn from the following detailed description of a preferred embodiment of the present invention with attached drawings, in which:
Referring to
The frame 10 includes a base 14 defining a circular hole in the central portion corresponding to the central tube 12. The central tube 12 defines a central hole 120 for receiving the bearing 30 therein. The central hole 120 communicates with the circular hole. A sealing cap 80 couples to the circular hole and seals a bottom end of the central tube 12.
The bearing 30 is mounted in the central hole 120 of the central tube 12, and the stator 60 includes windings 62 arranged around the central tube 12 to establish alternating magnetic field interacting with the magnetic field of the rotor 20 to drive the rotor 20 to rotate. A through hole 32 is defined in the bearing 30.
The rotor 20 includes a fan blade set 22 and a rotary shaft 24 extends downwardly from a central portion of the fan blade set 22. The fan blade set 22 includes a hub 220 forming a shaft seat 222 at a central portion thereof, and a plurality of fan blades 224 extending radially from an outer periphery of the hub 220. The shaft 24 has a top end 240 connects to the fan blade set 22, and a free bottom end 242 opposite to the top end 240. The free bottom end 242 of the shaft 24 extends through the through hole 32 of the bearing 30 into the central hole 120 of the central tube 12. A planar shaped bottom surface 244 is formed at the free bottom end 242 of the shaft 24 to face the damping structure 70. The damping structure 70 supportively engages with the bottom surface 244 of the shaft 24.
A circular groove 246 is defined in the shaft 24 near the free bottom end 242 of the shaft 24 corresponding to an bottom end of the bearing 30. A locking washer 40 is arranged in the central hole 120 and sandwiched between the bottom end of the bearing 30 and the central tube 12. The locking washer 40 has an inner diameter smaller than a diameter of the shaft 24, and an outer diameter larger than the diameter of the shaft 24. Thus the locking washer 40 is placed over the groove 246 of the shaft 24 to limit the movement of the shaft 24 along an axial direction thereof.
The damping structure 70 is arranged in the bottom end of the central hole 120 and locates on the sealing cap 80. In this embodiment, the damping structure 70 is a bellow-type air spring made of macromolecule material. The cooling fan further includes a counter plate 50 received in the central hole 120 and sandwiched between the bellow-type air spring 70 and free bottom end 242 of the shaft 24. The counter plate 50 is made of high abrasion resistant material, such as rubber. The counter plate 50 forms a plane-shaped lower surface 52 abutting against the bellow-type air spring 70, and an arc-shaped upper surface 54 abutting the bottom surface 244 of the free bottom end 242 of the shaft 24. Thus the bellow-type air spring 70 can exert a force resiliently urging the counter plate 50 against the free bottom end 242 of the shaft 24. The upper surface 54 of the counter plate 50 and the free bottom end 242 of the shaft 24 is in a point contact. A friction between the counter plate 50 and the shaft 24 is reduced.
When the cooling fan assembled together, the shaft 24 extends through the through hole 32 into the central hole 120 of the central tube 12. The counter plate 50 is sandwiched between the bottom surface 244 of the shaft 24 and the bellow-type air spring 70. The bellow-type air spring 70 is received in the bottom end of the central hole 120 and contacts the lower surface 52 of the counter plate 50. The bottom surface 244 of the shaft 24 abuts against a top point of the upper surface 54 of the counter plate 50. During operation, the rotor 20 is driven into rotate due to the interacting of the alternating magnetic field established by the stator 60 and the magnetic field of the rotor 20. By the provision of the damping structure 70, the force of collision and abrasion between the shaft 24 and the bearing 30 can be effectively reduced since the damping structure 70 provides a cushion to the collision. Furthermore, a friction (and accordingly abrasion) between the bottom surface 244 of the shaft 24 and the counter plate 50 is reduced since the damping member 70 can reduce a normal force acting by the shaft 24 on the counter plate 50, and the counter plate 50 has a reduced contact area with the bottom surface 244 of the shaft 24. Accordingly, the vibration and noise of the cooling fan during operation can be effectively lowered. The useful life of the cooling fan can be extended.
It is understood that the invention may be embodied in other forms without departing from the spirit thereof. Thus, the present example and embodiment is to be considered in all respects as illustrative and not restrictive, and the invention is not to be limited to the details given herein.
| Number | Date | Country | Kind |
|---|---|---|---|
| 200510035988.6 | Jul 2005 | CN | national |
