In automotive applications, it may be important to provide a sealing mechanism for pipes and cables that pass between the vehicle cabin compartment and the outside. The primary goal of such a sealing mechanism is to keep water and other contaminants from entering the cabin compartment. The sealing mechanism may also reduce noise and prevent airflow into or out of the cabin compartment.
A vehicle is disclosed including a floor pan and a reinforcement panel spaced away from the floor pan, and a cooling line that extends through the floor pan and reinforcement panel. A mounting bracket defines an opening and includes a recessed portion defining at least one slotted aperture for receiving at least one mounting post attached to the reinforcement panel. A grommet extends through the opening in the mounting bracket and includes a sealing ring sealed against the floor pan and a hollow sealing leg having an extended position in which the hollow sealing leg extends away from the body and an inverted position in which the hollow sealing leg is disposed within the body, surrounds the cooling line, and seals against the cooling line. In one embodiment, the floor pan includes a surface facing the reinforcement panel and the sealing ring is sealed against this surface. The hollow sealing leg may include a sealing rib that contacts the cooling line when the hollow sealing leg is in the inverted position. The cooling line may include a ridge to prevent the hollow sealing leg from moving from the inverted position to the extended position.
A vehicle is disclosed that includes a floor pan that partially defines an exterior of the vehicle and a reinforcement panel spaced away from the floor pan that partially defines the interior of the vehicle. At least one mounting post is attached to the reinforcement panel. The vehicle also includes a grommet assembly that further includes a mounting bracket that defines an opening and at least one aperture configured to receive the mounting post and includes a recessed portion defining the aperture. A grommet extends through the opening and attaches to the mounting bracket. The grommet includes a sealing ring for sealing against the floor pan. The grommet assembly further includes a hollow sealing leg having an extended position in which the hollow sealing leg extends away from the grommet toward the interior of the vehicle and an inverted position in which the hollow sealing leg is disposed within the grommet and extends toward the exterior of the vehicle. One or more apertures of the mounting bracket may be slotted. The hollow sealing leg may include a sealing rib disposed on an outside of the hollow sealing leg when the hollow sealing leg is in the extended position and disposed on an inside of the hollow sealing leg when the hollow sealing leg is in the inverted position.
A vehicle is disclosed that includes a floor pan and a reinforcement panel spaced away from the floor pan, at least one mounting post attached to the reinforcement panel, and a grommet assembly attached to the reinforcement panel and sealed against the floor pan. The grommet assembly further comprises a mounting bracket that defines an opening for attaching a grommet and includes a recessed portion defining at least one slotted aperture configured to receive the mounting post. In one embodiment, the floor pan includes a surface facing the reinforcement panel and the sealing ring is sealed against this surface. The grommet assembly may further comprise a hollow sealing leg, having an extended position in which the hollow sealing leg extends away from the grommet assembly and an inverted position in which the hollow sealing leg is disposed within the grommet assembly, wherein the hollow sealing leg is in the inverted position, surrounds a cooling line, and seals against the cooling line when the cooling line extends through the floor pan and the reinforcement panel. The hollow sealing leg may include a sealing rib that contacts the cooling line when the hollow sealing leg is in the inverted position.
a and 3b are top and side views respectively of a prior art mounting bracket.
a and 4B are top and side views respectively of another mounting bracket.
a and 5B are side views of a hollow sealing leg in an extended position and in an inverted/sealing position respectively.
As required, detailed embodiments of the present invention are disclosed herein; however, it is to be understood that the disclosed embodiments are merely exemplary of the invention that may be embodied in various and alternative forms. The figures are not necessarily to scale; some features may be exaggerated or minimized to show details of particular components. Therefore, specific structural and functional details disclosed herein are not to be interpreted as limiting, but merely as a representative basis for teaching one skilled in the art to variously employ the present invention.
A typical application may require that a pipe pass through a single layer panel and seal on that single panel. To provide additional structural support, some vehicle applications may add additional panels in parallel. These panels may have a gap between them. There may be applications in which a pipe must pass through these multiple panels. It may then become important that the opening be sealed on at least the outermost panel to prevent contaminants from entering the cabin compartment.
In one possible application, there may be a battery pack that is located in the cabin compartment. The battery pack may require coolant lines that are routed outside of the cabin compartment. This routing may be through an opening in the body structure that may consist of two panels separated by a gap. An added challenge is that installation of the sealing mechanism should be possible from one side of the opening. For example, a person installing the coolant lines and seal should be able to perform the operation entirely from the cabin compartment without having to perform any installation operations outside of the cabin compartment.
A device for sealing the opening in which cooling lines pass through body panels may provide a seal for two different areas. The first area being the actual opening through the body panels through which the cooling lines are routed. The second area being around the coolant lines as they pass through the sealing device. The assembly described applies to the sealing of any conduit, pipe or equivalent that may pass through the body panels of a vehicle and is not limited to cooling lines.
When routing pipes and cables through body panels, the opening may be sealed with a grommet. A grommet may seal the area around the opening and the area around the cable or pipe. A typical opening may pass through a single body panel. For some applications, there may be multiple panels that the pipes must pass through. Additionally, there may be a gap between the body panels. An application of this may be in which cooling lines are routed through a floor pan and in which the floor pan has an additional reinforcement panel spaced a short distance away to provide additional support to the structure. Depending on the application, it may be required to seal the opening of one or more of these panels. The present application involves sealing an opening in which pipes pass through multiple body panels.
To be effective, a sealing device should be installed properly. If the sealing portion is not installed properly, the sealing effectiveness may be compromised. If the sealing component is misaligned with the surface that it must seal on, then the seal may not be effective. In some applications, it may be important that the sealing device be aligned about an opening to ensure a proper seal. An effective sealing mechanism may provide a means of ensuring the proper alignment of the seal.
Another consideration may be the installation of the pipes and grommet into the vehicle. A grommet may require access to all panels or surfaces to be sealed. Consider an opening between the cabin compartment and the underside of a vehicle. Routing a line through such an opening may require manipulation from both sides in order to make the grommet seal properly. Such a requirement increases the complexity and duration of the installation. Requiring access to both sides may increase installation time or may require multiple persons to complete the task, either of which will increase the cost of the operation. A preferred approach may be one in which the lines can be installed from one side without any required manipulation on the other side.
Installation considerations may also favor mounting by fasteners as opposed to a grommet that fits into an opening and secures itself to the panel. Depending on the space available for installation, there may not be enough space for an installer to easily work the grommet into place. However, there may be space to get a tool into the area to tighten a fastener. In the case of multiple panels, it may be difficult to work the grommet into a sealing position on the outermost panel. Fasteners may also hold the grommet in place more securely. The fasteners may also provide a means of aligning the assembly into the proper position.
This disclosure describes possible embodiments of a grommet assembly to provide an effective sealing grommet. The embodiments may effectively seal to a surface of one of the panels and attach to the other panel.
The grommet assembly consists of a mounting bracket 12 and a grommet 14. The grommet 14 may be made from rubber or other similar resilient material. The mounting bracket 12 may be constructed of metal or other rigid material. The grommet 14 is designed to attach to the mounting bracket 12. The mounting bracket 12 is attached to the reinforcement panel 6 to hold the entire grommet assembly in place.
The mounting bracket 12 may be attached to the reinforcement panel 6 by mounting posts 20 that are secured to the reinforcement panel 6. The mounting posts 20 are weld studs that are welded to the reinforcement panel 6. The mounting holes 16 of the mounting bracket 12 are aligned with the mounting posts 20. The mounting bracket 12 is attached to the reinforcement panel 6 by a nut 22 that is fitted to the mounting post 20. A washer 46 may be used with the nut 22 depending on the size of the mounting holes 16 and the size of the nut 22 used. The mounting bracket 12 is secured between the nut 22 and the reinforcement panel 6 when the nut 22 is tightened.
Referring now to
Referring again to
The grommet 14 is positioned inside of the opening of the mounting bracket (50
The grommet provides a seal to the floor pan 8. The grommet 14 includes a guide ring 32 and a sealing ring 30, both extending toward the floor pan opening 34. The guide ring 32 extends from the bracket seal 42. The purpose of the guide ring 32 is to align the grommet 14 into place in the floor pan opening 34. As the grommet is inserted through the reinforcement panel opening, the guide ring 32 may contact the floor pan 8. If the guide ring 32 is not aligned properly with the floor pan opening 34, motion in the direction of the floor pan 8 may be resisted. When the guide ring 32 aligns with the floor pan opening 34 such that the guide ring 32 is fully contained by the floor pan opening 34, the grommet may move in the direction of the floor pan 8. This may provide the installer with some indication of whether or not the grommet 14 is being installed properly.
The aligning function is possible when the mounting holes 16 provide sufficient clearance from the mounting posts 20 and weld shoulders (68
When positioned properly and secured, the sealing ring 30 contacts the floor pan 8 and compresses against the surface facing the reinforcement panel 36 creating a seal as the grommet 14 is inserted toward the floor pan 8. The outer sealing ring 30 extends from the bracket seal 42 at some angle from the guide ring 32 and in the direction of the floor pan 8. The diameter of the sealing ring 30 is greater than the diameter of the floor pan opening 34. The length of the sealing ring 30 is such that when the grommet assembly is fastened, the sealing ring 30 may flex due to contact with the surface facing the reinforcement panel 36. When the fasteners 22 are tightened, the force on the sealing ring 30 creates a seal against the surface facing the reinforcement panel 36.
Problems may arise in the above prior art arrangement when the grommet assembly of
When the prior art guide ring (32
Using the mounting bracket 12 of
The prior art mounting bracket 12 of
Referring again to
The grommet 14 may have a one or more hollow sealing legs 24 that allow one or more pipes 18 to pass through the grommet 14. The hollow sealing leg 24 is on the opposite side of the bracket seal 42 as the sealing ring 30. The grommet 14 extends from the bracket seal 42 in a direction opposite the floor pan 8. The grommet 14 forms a cavity 44 that may contain the inverted hollow sealing legs 24. The grommet 14 defines an end surface 40 where the hollow sealing legs 24 may be formed or attached. The end surface 40 may be flat and may provide enough space for one or more hollow sealing legs 24. The hollow sealing legs 24 are attached to the end surface 40 and extend from this end surface 40. The hollow sealing legs 24 may be at some angle from the body panels (6 and 8) such that the pipes 18 are not required to pass perpendicularly through the floor pan 8 and reinforcement panel 6.
Referring to
A pipe 18 may be inserted into the hollow sealing leg 24 while it is in the extended position. The hollow sealing leg opening 38 may be appropriately sized so that when the pipe 18 is inserted the hollow sealing leg opening 38 stretches around the pipe 18. When the pipe 18 is moved toward the body panel 8, the tension of the hollow sealing leg opening 38 on the pipe 18 may begin to pull the hollow sealing leg 24 into the inverted position. As the pipe 18 is further pulled, the hollow sealing leg 24 may be drawn into the cavity 44 of the grommet 14 as shown in
In operation, it may be possible that the sealing rib 70 does not securely hold the hollow sealing leg 14 in place. The effect of the sealing rib 70 slipping is that the hollow sealing leg 24 may over time move to the extended position as shown in
While exemplary embodiments are described above, it is not intended that these embodiments describe all possible forms of the invention. Rather, the words used in the specification are words of description rather than limitation, and it is understood that various changes may be made without departing from the spirit and scope of the invention. Additionally, the features of various implementing embodiments may be combined to form further embodiments of the invention.