The present disclosure relates to a cooling method of a stator vane of a gas turbine, and also relates to a cooling structure of a stator vane of a gas turbine.
A stator vane of a gas turbine and a rotor blade of the gas turbine are exposed to high temperature combustion gas. Thus, the stator vane and the rotor blade are cooled by cooling air.
Recently, gas turbine inlet temperature is increased, and thus, it is desirable to further facilitate cooling of the first stage stator vane. One of approaches to address the above is to supply cooling air with higher pressure and lower temperature (compared to conventional technology) to the first stage stator vane. According to the study by inventors, in a case when the cooling air with higher pressure and lower temperature is used for cooling the first stage stator vane, even after the cooling air is used for cooling an airfoil or a shroud edge, there is a possibility that the cooling air may be re-used for cooling other elements or components of the first stage stator vane. However, in the conventional technology, in the first stage stator vane, the cooling air should be ejected to a hot gas passage. Therefore, efficiency of use of the cooling air is limited.
It is desirable to provide a cooling method or cooling structure of a stator vane of a gas turbine which enables better efficiency of use of cooling air.
According to a first aspect of the present disclosure, there is provided a method of cooling a vane of a turbine, the turbine comprising an airfoil, a shroud disposed at an end of the airfoil, the end being a radial end along a radial direction of the turbine, the shroud comprising a shroud main body and a shroud edge disposed on a circumference of the shroud main body to surround the shroud main body, the shroud edge comprising a shroud edge passage therein. The method comprises steps of:
(i) causing a cooling air to flow inside the shroud edge passage to cool the shroud edge; and
(ii) after cooling the shroud edge, cooling the shroud main body by using the cooling air which has flowed inside the shroud edge passage.
With the above-described feature, the cooling air used for cooling the shroud edge may be used for cooling other components of the stator vane such as the shroud main body without ejecting the cooling air into a hot gas passage. Thus, it becomes possible to improve efficiency of use of cooling air. Moreover, the shroud edge which is susceptible to hot gas temperature may be cooled first with the cooling air of lower temperature. Then, the cooling air may be used for cooling the shroud main body which is less susceptible to hot gas temperature. Thus, it becomes possible to improve efficiency of use of cooling air.
In the first aspect, the method may further comprises causing the cooling air to flow inside the airfoil to cool the airfoil, and
wherein the step (i) further comprises causing the cooling air to flow inside the shroud edge passage to cool the shroud edge by using the cooling air which has flowed inside the airfoil after cooling the airfoil. With the above-described feature, the cooling air used for cooling the airfoil may be used for cooling other components of the stator vane such as the shroud edge without ejecting the cooling air into a hot gas passage. Thus, it becomes possible to improve efficiency of use of cooling air.
According to a second aspect of the present disclosure, there is provided a method of cooling a vane of a turbine, the turbine comprising an airfoil, a shroud disposed at an end of the airfoil, the end being a radial end along a radial direction of the turbine, the shroud comprising a shroud main body and a shroud edge disposed on a circumference of the shroud main body to surround the shroud main body, the shroud edge comprising a shroud edge passage therein. The method comprises steps of:
(i) causing a cooling air to flow inside the airfoil to cool the airfoil;
(ii) after cooling the airfoil, cooling either one of the shroud main body or the shroud edge by using the cooling air which has flowed inside airfoil; and
(iii) after cooling either one of the shroud main body or the shroud edge, cooling the other one of the shroud main body or the shroud edge by using the cooling air which has cooled either one of the shroud body or the shroud edge.
With the above-described feature, the cooling air used for cooling the airfoil may be used for cooling other components of the stator vane such as the shroud edge and the shroud main body without ejecting the cooling air into a hot gas passage. Thus, it becomes possible to improve efficiency of use of cooling air. Moreover, the shroud edge which is susceptible to hot gas temperature may be cooled first with the cooling air of lower temperature. Then, the cooling air may be used for cooling the shroud main body which is less susceptible to hot gas temperature. Thus, it becomes possible to improve efficiency of use of cooling air.
According to a third aspect of the present disclosure, there is provided a vane of a turbine comprises an airfoil; and a shroud disposed at an end of the airfoil, the end being a radial end along a radial direction of the turbine. The shroud comprises: a shroud main body comprising a first wall facing a hot gas passage of the turbine, a second wall disposed on an opposite side of the first wall with respect to the hot gas passage, and a shroud edge disposed on a circumference of the shroud main body to surround the shroud main body, the shroud edge comprising a shroud edge passage therein. The shroud edge comprises a cooling air inlet to introduce a cooling air into the shroud edge passage and a cooling air outlet to cause the cooling air to flow out of the shroud edge passage. The shroud main body comprises a hollow space inside thereof between the first wall and the second wall, the hollow space being connected with the shroud edge passage through the cooling air outlet.
With the above-described feature, the cooling air introduced into the shroud edge passage through the cooling air inlet and used for cooling the shroud edge may flow into the hollow space of the shroud main body through the cooling air outlet and used for cooling the shroud main body without ejecting the cooling air into a hot gas passage. Thus, it becomes possible to improve efficiency of use of cooling air. Moreover, the shroud edge which is susceptible to hot gas temperature may be cooled first with the cooling air of lower temperature. Then, the cooling air may be used for cooling the shroud main body which is less susceptible to hot gas temperature. Thus, it becomes possible to improve efficiency of use of cooling air.
The advantages of the disclosure will become apparent in the following description taken in conjunction with the following drawings.
A preferred embodiment of the present disclosure will be described in detail below with reference to the drawings.
As shown in
The inner shroud 60 and the outer shroud 70 have basically the same structure. Therefore, the outer shroud 70 will be described primarily below.
As shown in
The outer shroud 70 has a leading end surface being an end surface on the upstream side, a trailing end surface being an end surface on the downstream side, a pressure-side end surface being an end surface on the pressure side, a suction-side end surface being an end surface on the suction side. The outer shroud 70 has a gas path surface 78 facing the radially inner side and facing the hot gas passage. The leading end surface and the trailing end surface are substantially parallel to each other. The pressure-side end surface and the suction-side end surface are substantially parallel to each other. Thus, when seen from the radial direction, the outer shroud 70 has a substantially parallelogram shape as shown in
The shroud edge 74 is a brim or rim shaped structure projecting from the shroud main body 72. The shroud edge 74 includes a leading-side shroud edge 74L, disposed on the upstream side of the outer shroud 70, a trailing-side shroud edge 74T disposed on the downstream side of the outer shroud 70, a suction-side shroud edge 74N disposed on the suction side of the outer shroud 70, and a pressure-side shroud edge 74p disposed on the pressure side of the outer shroud 70. For example, as shown by
The leading-side shroud edge 74L includes a leading-side shroud edge passage 75L inside thereof. The trailing-side shroud edge 74T includes a trailing-side shroud edge passage 75T inside thereof. The suction-side shroud edge 74N includes a suction-side shroud edge passage 75N inside thereof. The pressure-side shroud edge 74P includes a pressure-side shroud edge passage 75P inside thereof.
In this embodiment, the leading-side shroud edge passage 75L is communicated with the suction-side shroud edge passage 75N at one end thereof and communicated with the pressure-side shroud edge passage 75P at the other end thereof. The trailing-side shroud edge passage 75T is communicated with the suction-side shroud edge passage 75N at one end thereof and communicated with the pressure-side shroud edge passage 75P at the other end thereof. As shown by
In the present embodiment, the shroud edge passage inlet 171 is provided to the leading-side shroud edge passage 75L and the shroud edge passage outlet 172 is provided to the trailing-side shroud edge passage 75T. However, the structure of the stator vane is not limited to this embodiment. The shroud edge passage inlet 171 may be provided to other shroud edge passage such as the suction-side shroud edge passage 75N, the pressure-side shroud edge passage 75P, or the trailing-side shroud edge passage 75T. The shroud edge passage outlet 172 may be provided to other shroud edge passage such as the suction-side shroud edge passage 75N, the pressure-side shroud edge passage 75P, or the leading-side shroud edge passage 75L. Alternatively, a plurality of the shroud edge passage inlets 171 may be provided to either one or more of the shroud edge passages 75L, 75T, 75N, 75P. Moreover, a plurality of the shroud edge passage outlets 172 may be provided to either one or more of the shroud edge passages 75L, 75T, 75N, 75P.
The shroud main body 72 comprises a radially inner wall 81 and a radially outer wall 82 opposite to the radially inner wall 81. The shroud main body 72 contains a hollow space S inside thereof between the radially inner wall 81 and the radially outer wall 82. The radially inner surface of the inner wall 81 constitutes the gas path surface 78 of the outer shroud 70. The radially inner wall 81 constitutes a part of the shroud main body 72. The radially inner wall 81 may be continuously extended outward to constitute a part of the shroud edge 74.
In the impingement plate 73, a plurality of air holes 79 are provided to extend through the impingement plate 73 in the radial direction. Part of cooling air present in the outer region flows into the inner cavity through the air holes 79 of the impingement plate 73. The cooling air is jetted from air holes 79 toward a radially outer surface of the radially inner wall 81 for impingement cooling of the radially outer surface of the radially inner wall 81, and then, is ejected through the radially outer wall 82 toward the outer side of the outer wall 82. For example, the cooling air is jetted from air holes 79 toward a radially outer surface of the radially inner wall 81 for impingement cooling of the radially outer surface of the radially inner wall 81, and then, is ejected through a passage which connects the inner region (cavity) of the hollow space(S) and an outside space located on the opposite side of the radially outer wall 82 with respect to the hollow space (S). Such a passage may be isolated from the outer region of the hollow space (S). More specifically, in this embodiment, the cooling air is ejected through a hole of an exit conduit 83. The exit conduit 83 is provided to penetrate through the radially outer wall 82 and the impingement plate 73 to connect the inner region and the outside space.
Inside of the vane body 51 is partitioned by radially extending partition walls 51P into a plurality of partitioned regions 141, 142, 143. A plurality of inserts 151, 152, 153 are inserted into the respective partitioned regions 141, 142, 143. The plurality of inserts 151, 152, 153 which include respective radially extending air channels 161, 162, 163 extend in the radial direction from the outer shroud 70 through the vane body 51 to the inner shroud 60. Each of the inserts 151, 152, 153 is formed continuously from the outer shroud 70 through the vane body 51 to the inner shroud 60. Each of the air channels 161, 162, 163 has an air inlet 58 open to the inside of an intake manifold 56.
Each of the inserts 151, 152, 153 has a plurality of apertures (through holes) 59 communicated with the respective air channels 161, 162, 163. Part of cooling air which is supplied to the air channels 161, 162, 163 of the inserts 151, 152, 153 is jetted from the plurality of apertures 59 toward an inner surface of the vane body 51 for impingement cooling of the inner surface of the airfoil 51. The plurality of partitioned regions 141, 142, 143 have respective outer air channels defined between the inserts 151, 152, 153 and the inner surface of the vane body 51. The part of cooling air which is jetted through the apertures 59 is guided by and flows through the outer air channels in the radially outer direction, in the radially inner direction, or in both the radially outer and inner directions through the outer air channels. As an example,
The intake manifold 56 and the exit conduit 83 are connected to a forced air cooling system in which cooling air extracted from an inside of a combustor casing is cooled by an external cooler (not shown), and then, compressed by an external compressor (not shown). The compressed air is used for cooling and then returned to the inside of the combustor casing. In the above-description, the air cooling system is applied to the present embodiment. However, the present stator vane is not limited to such embodiment. The present disclosure may be applied to other type of cooling system. For example, the intake manifold 56 and the exit conduit 83 may be connected to a closed-loop steam cooling system or closed-loop air cooling system.
For example, in the insert 151 which is a leading end insert, part of cooling air which is supplied to the air channel 161 through the air inlet 58 is jetted toward the inner surface of the leading end part of the airfoil 51, and then flows in the radially outer direction through the outer air channel 57. The outer air channel 57 which is a space between the insert 151 and the inner surface of the leading end part of the vane body 51 is communicated with the shroud edge passage inlet 171 of the leading-side shroud edge passage 75L. The part of cooling air which is jetted toward the inner surface of the leading end part of the airfoil 51 flows into the shroud edge passage inlet 171 of the leading-side shroud edge passage 75L through the outer air channel 57 and the air passage.
In the present embodiment, in the insert 151 which is a leading end insert, part of cooling air which is jetted toward the inner surface of the leading end part of the airfoil 51 flows in the radially outer direction through the outer air channel 57. However, the structure of the stator vane is not limited to this embodiment. In the insert 151 which is a leading end insert, part of cooling air which is jetted toward the inner surface of the leading end part of the airfoil 51 may flow in the radially inner direction through the outer air channel 57, or in both the radially inner direction and the radially outer direction.
In some embodiments of this disclosure, as shown by
Cooling Method
Next, a cooling method of a stator vane of the first embodiment is described.
At a step S104, the cooling air flows into the outer region of the shroud main body 72 and is jetted through the air holes 79 toward the radially outer surface of the radially inner wall 81 for impingement cooling of the radially outer surface of the radially inner plate 81 to cool the shroud main body 72.
Next, a cooling method of a stator vane of second embodiment is described.
As shown by
As shown by
Next, a cooling method of a stator vane of third embodiment is described.
At a step S304, the cooing air is caused to flow into the outer region of the shroud main body and is jetted through the air holes toward the radially outer surface of the radially inner wall for impingement cooling of the radially outer surface of the radially inner wall to cool the shroud main body.
At a step S306, the cooing air is caused to flow into shroud edge passage through the shroud edge passage inlet. The cooling air flows along and through the shroud edge passage to cool the shroud edge. The cooling air is returned to the forced air cooling system through the shroud edge passage outlet.
Next, the fourth embodiment of the present application is described below.
The respective outer air channels which is a space between the insert 151 and the inner surface of the leading end part of the two airfoils 51 are communicated with the respective shroud edge passage inlets 171 of the leading-side shroud edge passage 75L through the respective air passages provided in an outer end of the respective outer air channels of the respective airfoils 51. The cooing air flows into the leading-side shroud edge passage 75L through the respective shroud edge passage inlets 171 and flows through the suction-side shroud edge passage 75N, or the pressure-side shroud edge passages 75P, then flows into the outer region of the shroud main body 72 through the shroud edge passage outlet 172.
The present disclosure is not limited to the above-described embodiment and can be implemented in various embodiments. Although a specific form of embodiment has been described above and illustrated in the accompanying drawings in order to be more clearly understood, the above description is made by way of example and not as limiting the scope of the invention defined by the accompanying claims. The scope of the invention is to be determined by the accompanying claims. Various modifications apparent to one of ordinary skill in the art could be made without departing from the scope of the invention. The accompanying claims cover such modifications.
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