The present invention relates to cooling tubes, electrode holders and electrodes for an arc plasma torch, and also arrangements thereof and an arc plasma torch with them.
A plasma is the term used for an electrically conductive gas consisting of positive and negative ions, electrons and excited and neutral atoms and molecules which is heated thermally to a high temperature.
Various gases are used as plasma gases, such as mono-atomic argon and/or the diatomic gases hydrogen, nitrogen, oxygen or air. These gases are ionised and dissociated by the energy of an electric arc. The electric arc is constricted by a nozzle and is then referred to as a plasma jet.
The parameters of the plasma jet can be heavily influenced by the design of the nozzle and the electrode. These parameters of the plasma jet are, for example, the diameter of the jet, the temperature, the energy density and the flow rate of the gas.
In plasma cutting, for example, the plasma is constricted by a nozzle, which can be cooled by gas or water. In this way, energy densities of up to 2×106 W/cm2 can be achieved. Temperatures of up to 30,000° C. arise in the plasma jet, which, in combination with the high flow rate of the gas, make it possible to achieve very high cutting speeds on materials.
Because of the high thermal stress on the nozzle, it is usually made from a metallic material, preferably copper, because of its high electrical conductivity and thermal conductivity. The same is true of the electrode, though it may also be made of silver. The nozzle is then inserted into an arc plasma torch, called a plasma torch for short, the main elements of which are a plasma torch head, a nozzle cap, a plasma gas conducting member, a nozzle, a nozzle holder, an electrode with an electrode insert and, in modern plasma torches, a holder for a nozzle protection cap, and a nozzle protection cap. Inside the electrode, there is, for example, a pointed electrode insert made from tungsten, which is suitable when non-oxidising gases are used as the plasma gas, such as a mixture of argon and hydrogen. A flat-tip electrode, the electrode insert of which is made of hafnium, is also suitable when oxidising gases are used as the plasma gas, such as air or oxygen.
In order to achieve a long service life for the nozzle and the electrode, it is often cooled with a fluid, such as water, though it may also be cooled with a gas.
For this reason, a distinction is made between liquid-cooled and gas-cooled plasma torches.
In the state of the art, the electrode is made from a material with good electric and thermal conductivity, e.g. copper and silver or their alloys, and an electrode insert consisting of a temperature-resistant material, e.g. tungsten, zirconium or hafnium. For plasma gases containing oxygen, zirconium may be used. Because of its better thermal properties, hafnium is, however, better suited, since its oxide is more temperature-resistant.
In order to achieve a long service life for the electrode, the refractory material is introduced into the holder as an emission insert, which is then cooled. The most effective form of cooling is liquid cooling.
In the plasma torch, the arrangement with an electrode that is hollow in the interior and with a cooling tube inside it is known. In DD 87 361, for example, water flows through the interior of the cooling tube, streams against the bottom of the electrode and then flows back between the interior surface of the electrode and the exterior surface of the cooling tube.
The electrode often has a cylindrical or conical region extending inwards, with the cooling tube projecting beyond it. The coolant flows around this region and is intended to ensure a better exchange of heat between the electrode and the coolant.
Nevertheless, it repeatedly happens that when the apparatus is switched on for a long time, there is overheating at the electrode, which becomes apparent in the form of a considerable discoloration of the electrode holder and rapid burn-back of the electrode insert.
The invention is thus based on the problem of preventing, or at least reducing, overheating of the electrode of arc plasma torches.
According to the invention, this problem is solved by a cooling tube for an arc plasma torch, comprising an elongate body with an end that can be disposed in the open end of an electrode and with a coolant duct extending therethrough, characterised in that at said end there is a bead-like thickening of the wall of the cooling tube pointing inwards and/or outwards.
This problem is further solved by an arrangement of a cooling tube in accordance with any of claims 1 to 3 and an electrode having a hollow elongate body with an open end for arranging the front end of a cooling tube and a closed end, the bottom surface of the open end having a projecting region, over which the end of the cooling tube extends, and the thickening extends in the longitudinal direction over at least the projecting region.
In addition, this problem is solved by a cooling tube for an arc plasma torch, comprising an elongate body with a rear end that can be releasably connected to an electrode holder of an arc plasma torch and a coolant duct extending through it, characterised in that an external thread is provided for releasably connecting the rear end to an electrode holder, with a cylindrical outer surface adjoining this for centring the cooling tube relative to the electrode holder.
Furthermore, this problem is solved by an electrode holder for an arc plasma torch, comprising an elongate body with an end for receiving an electrode and with a hollow interior, characterised in that there is provided in the hollow interior an internal thread for screwing in a rear end of a cooling tube, with a cylindrical inner surface adjoining this for centring the cooling tube relative to the electrode holder.
This problem is further solved by an arrangement with a cooling tube according to any of claims 9 to 13 and an electrode holder according to any of claims 14 to 16, the cooling tube being screwed together with the electrode holder by means of the external thread and the internal thread.
In addition, the problem is solved by an arrangement of a cooling tube for an arc plasma torch, comprising an elongate body with a rear end that can be releasably connected to an electrode holder of an arc plasma torch and a coolant duct extending through it, and with an electrode holder for an arc plasma torch, comprising an elongate body with an end for receiving an electrode and with a hollow interior, characterised in that there is provided on the outer surface of the cooling tube at least one projection for centring the cooling tube in the electrode holder.
Furthermore, the present invention provides an electrode for an arc plasma torch, comprising a hollow elongate body with an open end for arranging the front end of a cooling tube therein and a closed end, the open end having an external thread for screwing together with the internal thread of an electrode holder, characterised in that adjoining the external thread, towards the closed end, there is a cylindrical outer surface for centring the electrode relative to the electrode holder.
In addition, the present invention provides an electrode holder for an arc plasma torch, comprising an elongate body with an end provided with an internal thread for receiving an electrode and with a hollow interior, characterised in that adjoining the internal thread, there is a cylindrical inner surface for centring the electrode relative to the electrode holder.
The present invention further provides an arrangement with an electrode according to any of claims 24 to 28 and an electrode holder according to any of claims 29 to 31, the electrode being screwed together with the electrode holder by means of the external thread and the internal thread.
According to a further aspect, this problem is solved by an arc plasma torch with a cooling tube according to any of claims 1 to 3 or 9 to 13, an electrode holder according to any of claims 14 to 16 or 29 to 31, an electrode according to any of claims 24 to 28 or an arrangement according to any of claims 4 to 8, 17 to 23 or 32 to 33.
In the cooling tube according to claim 1, it is advantageous for the thickening to extend over at least one millimetre in the longitudinal direction of the cooling tube.
The thickening conveniently leads to an increase in the external diameter by at least 0.2 millimetres and/or to a reduction of the internal diameter by at least 0.2 millimetres.
In the arrangement according to claim 4, it may be contemplated that it additionally comprises an electrode holder which has an elongate body with an end for receiving the electrode and with a hollow interior, wherein the cooling tube projects into the hollow interior and at least one projection is provided on the outer surface of the cooling tube for centring the cooling tube in the electrode holder.
It is convenient to provide a first group of projections arranged peripherally and spaced apart from one another.
In particular, it can be contemplated in this connection that they are arranged peripherally and spaced apart from one another, with the second group offset axially from the first group.
It is even more preferred for the second group of projections to be offset peripherally relative to the first group of projections.
The cooling tube according to claim 9 may be provided with a stop face for fixing the cooling tube axially in the electrode holder.
It is advantageous for the cylindrical outer surface to have a peripheral groove.
In particular, an O-ring may be disposed in the groove for sealing purposes.
According to a particular embodiment of the invention, the cylindrical outer surface has an external diameter which is exactly the same size as or larger than the external diameter of the external thread.
In the electrode holder according to claim 14, it is convenient to provide a stop face for fixing the cooling tube axially in the electrode holder.
It is advantageous for the cylindrical inner surface to have an internal diameter which is exactly the same size as or larger than the internal diameter of the internal thread. The principle applicable here is D6.1=(D.61a−D6.1i)/2 (“a” indicating external and “i” indicating internal).
In accordance with a particular embodiment of the arrangement according to claim 17, the cooling tube and the electrode holder are designed such that towards the front end, there is an annular gap between them.
In addition, it is conveniently contemplated that the cylindrical outer surface of the cooling tube and the cylindrical inner surface of the electrode holder have narrow tolerances relative to one another.
In the arrangement according to claim 20, it is convenient to provide a first group of projections arranged peripherally and spaced apart from one another. In particular, exactly three projections may be provided, which are preferably arranged to be offset from one another by 120°.
In addition, a second group of projections may be provided, arranged peripherally and spaced apart from one another, with the second group offset axially relative to the first group. The second group of projections may likewise consist of exactly three projections, which are preferably arranged to be offset from one another by 120°.
The second group of projections is advantageously offset peripherally relative to the first group of projections. The offset may be 60°, for example.
In the electrode according to claim 24, it is convenient to provide a stop face for fixing the electrode axially in the electrode holder.
In particular, the cylindrical outer surface may have a peripheral groove with an O-ring disposed in it for sealing purposes.
According to a particularly advantageous embodiment, the cylindrical outer surface has an external diameter which is exactly the same size as or larger than the external diameter of the external thread.
In the electrode according to claim 29, a stop face may be provided for fixing an electrode axially in the electrode holder.
It is advantageous for the cylindrical inner surface to have an internal diameter which is exactly the same size as or larger than the internal diameter of the internal thread. The principle applicable here is D6.4=(D6.4a−D6.4i)/2.
In the arrangement according to claim 32, it is advantageous for the cylindrical outer surface of the electrode and the cylindrical inner surface of the electrode holder to have narrow tolerances relative to one another. It is customary here to use a so-called transition fit, meaning, for example, an outer tolerance: 0 to −0.01 mm, and an inner tolerance: 0 to +0.01 mm
The invention is based on the surprising finding that the thickening causes the gaps between the cooling tube and the electrode to become narrower, but without reducing the cross-section in the rear region of the arc plasma torch head. In this way, a high flow speed of the coolant is achieved at the front, between the cooling tube and the electrode, which improves the heat transfer.
The heat transfer is additionally or alternatively improved by suitably centring components of the plasma torch head.
The invention is based on the finding that the heat transfer between the electrode and the coolant is not ideal. In this connection, the pressure, the flow speed, the volume flow and/or the pressure differential of the coolant in the flow path may not be adequate in the front region, in which the cooling tube projects beyond the inwardly extending region of the electrode. In addition, the problem has been recognised that the annular gap between the electrode and the cooling tube may differ in size on its circumference if it is not centrally positioned. This results in an uneven distribution of the coolant around the inwardly extending region of the electrode. This impairs the cooling.
Further features and advantages of the invention will become clear from the enclosed claims the following description, in which four embodiments are illustrated in detail with reference to the schematic drawings. There,
The cooling tube 10 (see also
The plasma jet (not shown) has its point of attack on the outer surface of an electrode insert 7.8. That is where the most heat arises, which has to be dissipated in order to ensure a long service life of the electrode 7. The heat is conducted via the electrode 7 made from copper or silver to the coolant in the interior of the electrode.
In the region in which the cooling tube 10 projects beyond the inwardly extending region 7.5 of the electrode 7, the gap between the opposing surfaces of the front internal portion 10.8 of the cooling tube and the electrode region 7.5 of the electrode 7 and of the front external portion 10.10 and the inner surface 7.10 of the electrode is very small. It is in the region of 0.1 to 0.5 mm.
In addition, coolant flows in the space between the nozzle 4 and the nozzle cap 2 via a flow path WV2 (water supply line 2) and WR2 (water return line 2).
As is also illustrated in
The external diameter D10.3 of the cylindrical outer surface 10.3 of the cooling tube 10 is at least the same size as or larger than the external diameter D10.1 of the external thread 10.1.
The internal diameter D6.3 of the cylindrical inner surface 6.3 of the electrode holder 6 is larger than the minimum internal diameter D6.1 of the internal thread 6.1, where D6.1=(D6.1a−D6.1i)/2.
The centring described above ensures the parallel alignment of the cooling tube 10 to the axis M of the plasma torch head 1, a uniform annular gap between the cooling tube 10 and the electrode region 7.5 and thus a uniform distribution of the coolant flow in the electrode interior, especially in the region of the front portion 10.8 of the cooling tube 20 and of the inwardly extending electrode region 7.5. When screwed in tightly, the stop faces 10.2 and 6.2 rest on one another. This causes the cooling tube 10 to be fixed axially in the electrode holder 6.
As is also illustrated in
The external diameter D7.6 of the cylindrical outer surface 7.6 of the electrode 7 is at least the same size as or larger than the maximum external diameter D7.4 of the external thread 7.4 (see
The internal diameter D6.6 of the cylindrical inner surface 6.6 of the electrode holder 6 is larger than the internal diameter D6.4 of the internal thread 6.4, where D6.4=(D6.4a−D6.4i)/2.
The centring described above is necessary for the parallel alignment of the electrode 6 to the axis M of the plasma torch head 1, which in turn ensures a uniform distribution of the coolant flow in the electrode interior, especially in the region of the front internal portion 10.8 of the cooling tube 10 and of the inwardly extending region 7.5 of the electrode 7. The purpose of centring the electrode 7 relative to the electrode holder 6 is to secure the centricity relative to the other components of the plasma torch head, especially the nozzle 4. The latter serves to form a uniform plasma jet, which is partly determined by the positioning of the electrode insert 7.8 of the electrode 7 relative to the nozzle bore 4.1 of the nozzle 4. In addition, the cylindrical outer surface 7.6 has a groove 7.3 with an O-ring 7.2 disposed in it for sealing purposes. When screwed in tightly, the stop faces 7.7 and 6.7 rest on one another. This causes the electrode 7 to be fixed axially in the electrode holder 6.
A further improvement in the radial centring of the cooling tube 10 relative to the electrode holder 6 is obtained by means of a group of projections 10.6 and a group of projections 10.7, which are located on the outer surface of the cooling tube 10. They fix the distance from the inner surface of the electrode holder 6. In this embodiment, there are three projections 10.6 and 10.7 per group distributed offset by 120° on the periphery of the outer surface of the cooling tube and also with an offset L10a in the longitudinal direction of the cooling tube 1 relative to one another (see
The centring between the cooling tube 10 and the electrode holder 6 is likewise achieved by means of a cylindrical inner surface 6.3 and a cylindrical outer surface 10.3. These are, however, arranged differently from what is shown in
Centring between the cooling tube 10 and the electrode holder 6 is achieved as in
The features of the invention disclosed in the present description, in the drawings and in the claims can be essential to implementing the invention in its various embodiments both individually and in any combinations.
Number | Date | Country | Kind |
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10 2009 016 932.6 | Apr 2009 | DE | national |
Filing Document | Filing Date | Country | Kind | 371c Date |
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PCT/DE2010/000325 | 3/24/2010 | WO | 00 | 2/9/2012 |