This patent application claims a priority on convention based on Japanese Patent Application No. 2011-084582. The disclosure thereof is incorporated herein by reference.
The present invention is related to a cooling structure, a gas turbine combustor and a method of manufacturing the cooling structure.
In a combustor provided for a gas turbine, a cooling structure is provided as a wall structure of a combustion chamber.
In the cooling structure shown in
In conjunction with the above, a heat exchange bulkhead is disclosed in Patent Literature 1 (US 2005/0047932 A1), and is provided with a plurality of protrusions extending upwardly in a vertical direction from a base member.
Also, in Patent Literature 2 (JP S62-271902A), a gas turbine blade and vane are disclosed, which has a cooling passage of an inner retention cooling system partitioned by a leading edge wall in a leading edge region of the blade and vane, a back wall, a side wall and an internal bulkhead. In the gas turbine blade and vane, there are arranged a plurality of columnar prominences of a one-end fixation type or a plurality of columnar bodies of a both-end fixation type. The columnar prominences and the columnar bodies are arranged on positions near to the internal bulkhead in the cooling passage rather than the leading edge wall to oppose to a cooling fluid. Also, the columnar prominences protrude from one end or both ends of the back wall and the side wall to the opposing plane, and the columnar bodies pass through the passage. Also, in Patent Literature 2, the columnar prominences and the columnar bodies are inclined to lead the flow of the cooling fluid to the leading edge wall.
When the cooling structure is manufactured as shown in
Therefore, one subject matter of the present invention is to provide a cooling structure, a gas turbine combustor, and a method of manufacturing the cooling structure, in which a high cooling efficiency can be attained without increasing the manufacturing cost.
The cooling structure according to the present invention includes: a first member as a cooling object having a first plane; and a second member arranged above the first plane to have a second plane to oppose to the first plane such that a passage is formed between the first plane and the second plane for a cooling medium to flow. The first member includes a plurality of prominences which extend upwardly from the first plane. Each of the plurality of prominences extends to be inclined along a direction in which the cooling medium flows. A maximum value of a clearance between the second plane and a tip of each prominence is set such that a heat transfer rate between the cooling medium and the first member becomes larger than a heat transfer rate when each prominence extends upwardly in a vertical direction from the first plane.
The inventor of the present invention discovered that a heat transfer rate between a cooling medium and a cooling object reduces greatly as a clearance becomes larger, when a plurality of prominences extend upwardly in a vertical direction, and that the heat transfer rate does not reduce so much even if the clearance becomes larger, when the plurality of prominences are inclined and extend. The above-mentioned invention uses this point. That is, in the above-mentioned invention, a value of the maximum allowable clearance is set such that the heat transfer rate between the cooling medium and the first member becomes larger than the heat transfer rate when each of the prominences extends upward in the vertical direction from a first surface. Thus, if the maximum allowable clearance is set to have such a value, the heat transfer rate between the cooling medium and the first member can be maintained. That is, while maintaining the cooling efficiency, the manufacturing cost can be restrained.
A gas turbine combustor of the present invention includes: a combustor case into which a compressed air is introduced; a combustor liner provided in the combustor case tube, wherein the compressed air is introduced through the combustor case into the combustor liner; and a fuel supply mechanism configured to supply fuel into the combustor liner. A wall section of the combustor liner the above cooling structure. An internal space of combustor liner is connected with a gas turbine.
A method according to the present invention of manufacturing a cooling structure includes: a first member as a cooling object having a first plane; and a second member arranged above the first plane to have a second plane to oppose to the first plane such that a passage is formed between the first plane and the second plane for a cooling medium to flow. The first member includes a plurality of prominences which extend upwardly from the first plane, and each of the plurality of prominences extends to be along a direction in which the cooling medium flows. The manufacturing method includes: measuring as a first relation, a relation of a clearance formed between a tip of each of the plurality of prominences and the second plane and a heat transfer rate between the cooling medium and the first member, when each prominence is inclined along a direction in which the cooling medium flows; measuring as a second relation, a relation of a clearance and a heat transfer rate when each prominence extends upwardly in a vertical direction from the first plane; determining as maximum allowable clearance, the clearance based on the first relation and the second relation such that the heat transfer rate when each prominence is inclined becomes larger than the heat transfer rate when each prominence extends upwardly in the vertical direction; and providing the second member on the first plane such that a clearance between each of the plurality of prominences and the second plane is equal to or less than the maximum allowable clearance.
According to the present invention, the cooling structure, the gas turbine combustor, and the method of manufacturing the cooling structure are provided to attain a high cooling efficiency without increasing the manufacturing cost.
Hereinafter, the present invention will be described with reference to the attached drawings.
As shown in
An air inlet 7 is provided for the combustor case 2. The compressed air 8 is supplied from the compressor (not shown) into the inside of the combustor case 2 through the air inlet 7.
The combustor liner 5 is arranged inside the combustor case 2. An internal space of the combustor liner 5 forms a combustion chamber 6. An air inlet 11 is provided for the combustor liner 5 and the compressed air 8 is taken into the combustion chamber 6 through the air inlet 11. A downstream side portion of the combustion chamber 6 is connected with the entrance of a turbine (not shown).
The fuel supply mechanism 10 has a function to supply fuel into the combustion chamber 6. A fuel nozzle 9 is provided for a tip of the fuel supply mechanism 10. The fuel nozzle 9 is arranged to supply the fuel to the inside of the combustion chamber 6.
In the gas turbine combustor 1, the compressed air 8 is introduced into the combustor case 2 through the air inlet 7. The compressed air 8 is introduced into the combustion chamber 6 through the air inlet 11. The fuel is supplied to the combustion chamber 6 through the fuel nozzle 9. The fuel burns in the combustion chamber 6 and the combustion gas is generated. The generated combustion gas is supplied to the turbine and the turbine is driven.
Here, a shell 4 (a second member) is provided for a wall section of the combustor liner 5 as an outer wall, and a cooling panel 3 (a first member) is provided inside the shell 4. The cooling structure according to the present embodiment is formed by the shell 4 and the cooling panel 3. A space (a passage) is formed between the shell 4 and the cooling panel 3. The space is connected with cooling air inlets 12 or cooling air holes (not shown) provided for the shell 4. The compressed air 8 which is taken into the combustor case 2 is supplied to the space as the cooling air 13 through the cooling air inlets 12 or the cooling air holes. In the space, a heat exchange is performed between the cooling air 13 (cooling medium) and the cooling panel 3 so that the cooling panel 3 is cooled.
Here, in the present embodiment, the configuration of the cooling structure is devised. Below, the cooling structure will be described in detail.
On the other hand, the plurality of pin fins 15 are provide to promote the heat exchange between the cooling air and the cooling panel 3.
As shown in
As mentioned above, because each pin fin 15 is inclined, the flow of cooling air 13 is turned to the side of the cooling panel 3 by each pin fin 15. Thus, the cooling air 13 is easy to flow through the neighborhood of the cooling panel 3, so that a heat exchange between the cooling air 13 and the cooling panel 3 is promoted to cool the cooling panel 3 effectively. It should be noted that it is desirable that an angle between a direction in which each pin fin 15 extends and the first surface 17 is not smaller than 30° and not larger than 60°.
In addition, because the first surface 17 has a wave shape, the flow of cooling air 13 is changed in the flow direction and hits the inclined slope of the first surface 17. As a result, the cooling panel 3 can be more effectively cooled.
Moreover, in the present embodiment, a maximum allowable value (maximum allowable clearance) of the clearance b is set to an appropriate value. The heights of the plurality of pin fins 15 have a distribution due to the manufacture precision. Therefore, the clearances b which is formed between the vertex of each pin fin 15 and the second surface 18 has a distribution. In the present embodiment, the maximum allowable clearance is set such that a heat transfer rate between the cooling air 13 and the cooling panel 3 when each pin fin 15 is inclined is larger than the heat transfer rate when each pin fin 15 extends straightly upwardly. This point will be described below.
When each pin fin 15 is inclined, pressure loss per one pin fin 15 reduces. Therefore, the pressure difference becomes small between the upstream side and the downstream side with respect to each pin fin 15. As a result, the flow rate of the cooling air 13 which flows through the clearance b reduces. Thus, it could be considered that the heat transfer rate reduces scarcely even if the clearance b is large to some extent in size.
It should be noted that, the unevenness degree is a parameter showing the inclination of the slope which extends from the vertex of the convex portion to the downstream side when the first surface 17 is a wave type.
Again, referring to
On the other hand, as shown in
Also, in an example shown in
As described above, according to the present embodiment, a maximum allowable clearance is set such that the heat transfer rate between the cooling air and the cooling panel 3 become larger than the heat transfer rate when each pin fin 15 extends straightly upwardly. Because the maximum allowable value of the clearance b can be set to a large value, the manufacture precision required in manufacturing can be restrained. In addition, as shown in
Next, a manufacturing method of the cooling structure according to the present embodiment will be described.
Step S1: Measurement of First Relation
First, the first relation a (reference to
For example, the first relation a can be measured by using a naphthalene sublimation method. When using the naphthalene sublimation method, a model of the cooling panel 3 having the inclined pin fins 15 is first formed of naphthalene. The model does not have to be the model of a full scale and may be an expansion model. For example, the model can be attained by mold shaping. For example, the surface shape of the formed model is measured by a laser displacement measuring instrument and so on. Next, the periphery of the formed model is covered with a covering member such that the passages 16 (reference to
Step S2: Measurement of Second Relation
Next, the second relation a (reference to
Step S3: Calculation of Maximum Allowable Clearance
Next, a maximum value of the clearance b is determined as a maximum allowable clearance based on the first relation a and the second relation b such that the heat transfer rate when each pin fin 15 is inclined is larger than the heat transfer rate in the maximum allowable clearance when each pin fin 15 extends straightly upwardly. That is, when the relation as shown in
Step S4: Manufacturing Cooling Structure
After that, the cooling panel 3 is manufactured such that the clearance b actually formed is equal to or lower than the maximum allowable clearance determined at step S3, and is attached to the shell 4. For example, when the maximum allowable clearance determined at step S3 is 10%, the cooling structure is manufactured such that the actual clearance b is equal to or less than 10%. After that, the cooling structure is attached to the shell, it is confirmed whether or not the clearance actually formed becomes is equal to or lower than the maximum allowable clearance. When the actual clearance b is not equal to or less than 10%, a necessary handling is carried out, e.g. the cooling panel 3 is handled as the defective.
As described above, the cooling structure according to the present embodiment is obtained through the steps S1 to S4. According to the present embodiment, the heat transfer rate become larger than the minimum allowable value of the heat transfer rate when each pin fin 15 extends straightly upwardly. A maximum value of the clearance b, i.e. the maximum allowable clearance is set. Therefore, when manufacturing the cooling structure, the high manufacture precision is never required and a manufacturing cost can be restrained. Also, even if the clearance b to some extent is provided, the high heat transfer rate can be maintained and the cooling efficiency can be maintained.
Next, a second embodiment will be described.
As shown in
Number | Date | Country | Kind |
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2011-084562 | Apr 2011 | JP | national |