The present invention claims priority under 35 USC 119 based on Japanese patent application No. 2006-052761, filed on Feb. 28, 2006. The entirety of the subject matter of this priority document is incorporated by reference herein.
1. Field of the Invention
The present invention relates generally to internal combustion engines. More particularly, the present invention relates to a piston cooling system in an internal combustion engine, in which oil is jetted to a piston to provide a cooling effect, where the piston is adapted to reciprocate in a cylinder bore.
2. Description of the Background Art
In a conventional piston cooling system of an internal combustion engine, an oil jet is normally provided on a journal wall that journals a crankshaft. Oil discharged from an oil pump is directed to the oil jet, and the cooling oil is directly jetted from the oil jet to a piston which is reciprocating in a cylinder bore. By doing so, the piston is cooled. Such a conventional piston cooling system is disclosed, for example, in JP-A No. 2003-74347.
The piston cooling system disclosed in JP-A No. 2003-74347 is applied to a multi-cylinder internal combustion engine, and oil discharged from an oil pump provided to a crankcase is directed to a main gallery formed in the crankcase via an oil filter and an oil cooler. The oil is distributed from the main gallery to a branch oil supply passage formed in each journal wall, is supplied to each journal bearing, and a portion of the oil is jetted to a piston from an oil jet provided in a journal wall.
Since the oil pump is driven using the rotation of a crankshaft as a power source, it is difficult to supply oil in a stable manner to the oil jet because the rotating torque of the oil pump periodically varies and the discharge pressure of oil pulses. Moreover, it is difficult to minimize the quantity of oil supplied to cool the piston and to effectively and efficiently jet oil from the oil jet.
The invention is made in view of the above described problems, and the object of the invention is to provide a piston cooling system of an internal combustion engine where oil is effectively jetted from an oil jet, and a piston can be efficiently cooled.
To achieve the above described object, a first aspect of the invention is based upon a piston cooling system of an internal combustion engine where oil is jetted from an oil jet to a piston adapted to reciprocate in a cylinder bore of a cylinder block. The first aspect of the invention is characterized in that an oil reservoir is formed within a journal wall. The journal wall journals a crankshaft in a crankcase in which oil supply passages for supplying oil to the oil jets from a hydraulic supply source are laid.
According to the first aspect of the invention, in the piston cooling system of the internal combustion engine, the oil reservoir is formed in the journal wall that journals the crankshaft in the crankcase in which the oil supply passages for supplying oil to the oil jets from the hydraulic supply source are laid. As a result, oil jetted from the oil jet is previously reserved in the oil reservoir on the upstream side of the oil jet. Therefore, the pulsation of the oil discharge pressure of the oil pump is attenuated, oil is supplied to the oil jet in a stable manner, oil is effectively jetted from the oil jet, and the piston can be efficiently cooled.
A second aspect of the invention is based upon the piston cooling system of the internal combustion engine of the first aspect thereof, and is further characterized in that the crankcase is partitioned into an upper crankcase portion and a lower crankcase portion, the upper and lower crankcase portions being joined at respective joined faces. The oil reservoir is formed in the upper crankcase portion so that the oil reservoir is open to the joined face of the upper crankcase portion. The oil reservoir is further formed by closing a part of an opening for the oil reservoir with the joined face of the lower crankcase portion.
According to the second aspect of the invention, in the piston cooling system of the internal combustion engine, since the crankcase is partitioned into two crankcase portions, and the oil reservoir is formed in the upper crankcase portion so that the oil reservoir is open to a joined face of the crankcase, the oil reservoir is formed during casting of the crankcase and thus no mechanical working of the crankcase is required.
In addition, since the oil reservoir is formed by closing a part of an opening of the oil reservoir with joined face of the lower crankcase, no dedicated cover member is separately required to create the oil reservoir, whereby the number of parts is reduced.
A third aspect of the invention is based upon the piston cooling system of the internal combustion engine disclosed in either the first or second aspects thereof, and is further characterized in that the internal combustion engine is a parallel multi-cylinder internal combustion engine in which plural cylinders are arranged in parallel. The oil jet is formed on a tube-like member arranged on an axis parallel to the crankshaft, and an oil inlet of the tube-like member is open to the oil reservoir.
According to the third aspect of the invention, in the piston cooling system of the internal combustion engine, since the oil jet is formed on the tube-like member arranged on the axis parallel to the crankshaft and the oil inlet of the tube-like member is open to the oil reservoir, plural oil jets are concentrated on the tube-like member, as compared with a conventional configuration in which each oil jet is attached to each journal wall of a crankcase, and therefore, the piston cooling system is excellent with respect to ease of assembly.
A fourth aspect of the invention is based upon the piston cooling system of the internal combustion engine of the first aspect thereof, and is further characterized in that the cylinder block is joined to the crankcase along a second joined face, and a tapped hole extends through the crankcase from the second joined face to the oil reservoir, and a part of the distal end of a fastening member screwed into the tapped hole protrudes into the oil reservoir.
According to the fourth aspect of the invention, in the piston cooling system of the internal combustion engine, the tapped hole extends from the second joined face, at which the crankcase is joined to the cylinder block, to the oil reservoir, and a part of the distal end of the fastening member screwed into the tapped hole protrudes in the oil reservoir. As a result, the fastening member is screwed into the overall tapped hole that extends from the joined face of the crankcase to the oil reservoir, and the concentration in a part of stress that acts on the vicinity of the tapped hole by screwing and tightening the fastening member is reduced.
Since the stress concentration reducing structure is formed utilizing the oil reservoir for stably supplying oil to the oil jet, no separate dedicated structure is required, and the corresponding work for providing the dedicated structure is also not required.
Modes for carrying out the present invention are explained below by reference to an embodiment of the present invention shown in the attached drawings. The above-mentioned object, other objects, characteristics and advantages of the present invention will become apparent form the detailed description of the embodiment of the invention presented below in conjunction with the attached drawings.
A selected illustrative embodiment of the invention will now be described in some detail, with reference to
The embodiment of the cooling structure for the vehicular generator is described in association with an internal combustion engine E. The engine E is, for example, a four-cylinder in-line water-cooled internal combustion engine where four cylinders are arranged in series, and this engine may be transversely mounted in a motorcycle with a crankshaft 10 directed sideways.
In this specification, a reference to “forward” refers to a forward direction of the vehicle, a reference to “backward” refers the rearward direction of the vehicle, and references to “right” and “left” are made the vantage point of a driver seated on the motorcycle and facing in a forward direction of the vehicle.
In the engine E, a crankcase 11 that journals the crankshaft 10 is vertically divided, and four cylinders 12c are arrayed in series on an upper crankcase 11U. A cylinder head 13 overlies, and is integrated with, a cylinder block 12, and each of the cylinder block 12 and the cylinder head 13 is slightly inclined in the forward direction. In addition, the cylinder head 13 is covered with a cylinder head cover 14, and an oil pan 15 is attached under a lower crankcase 11L.
Referring to
Referring to
The distal end of the stud bolt 21f provided on the front side of the semicircular part protrudes into a cavity 22a of the crankcase after the stud bolt is screwed into the tapped hole of the upper crankcase 11U.
The distal end of the stud bolt 21r provided on the rear side of the semicircular part protrudes into a circular hole 22b bored in parallel with the crankshaft 10 in the upper crankcase 11U after the stud bolt is screwed into the tapped hole of the upper crankcase 11U. Therefore, the concentration in a part of stress, which is caused by screwing and tightening the stud bolts 21f, 21r, and which acts on the vicinity of the tapped holes, is reduced.
The upper crankcase 11U and the lower crankcase 11L are fastened not only by the stud bolts 21f, 21r, but are also fastened by plural bolts 23 in required locations (see
The cylinder block 12 is superimposed on the upper crankcase 11U by mutually joining faces thereof in a state in which the cylinder block is a little tilted forward. The cylinder head 13 is superimposed on the cylinder block 12, and front and rear stud bolts 25f, 25r pierce, from above, the cylinder head 13, the cylinder block 12, and a portion of the journal wall 11Uw of the upper crankcase 11U which adjoins the cylinder block 12. The stud bolts 25f, 25r are screwed into tapped holes 26f, 26r bored in the upper crankcase 11U, whereby the cylinder block and the cylinder head are integrally fastened.
Specifically, lower ends of the stud bolts 25f, 25r are screwed into the tapped holes 26f, 26r bored on the joined face of the upper crankcase 11U. In addition, the stud bolts 25f, 25r protrude upward in an embedded state, through holes of the cylinder block 12 which are fitted to the stud bolts 25f, 25r, so that the cylinder block 12 is superimposed on the upper face of the upper crankcase 11U. The through holes formed in the cylinder head 13 are fitted to the stud bolts 25f, 25r, and are aligned with the through holes of the cylinder block 12. Via the stud bolts 25f, 25r extending through the through holes and protruding from them, the cylinder head 13 is superimposed on an upper joined face of the cylinder block 12. The stud bolts 25f, 25r are further screwed into the tapped holes 26f, 26r together with cap nuts 27f, 27r by screwing cap nuts 27f, 27r on male screws formed at the upper (proximal) ends of the stud bolts 25f, 25r that protrude from the through holes of the cylinder head 13. By tightening nuts 27f, 27r, the cylinder block 12 and the cylinder head 13 are integrally fastened to the upper crankcase 11U.
A cavity 28 is formed in the three journal walls 11Uw in the center of the upper crankcase 11U so that the cavity is open to the joined face of the of the upper 11U and lower 11L portions of the crank case 11, and so that the front tapped hole 26f extends through the joined face of the upper crankcase 11U and the cylinder block 12, into the cylinder block 12, and reaches the cavity 28.
The stud bolt 25f that pierces the cylinder head 13 and the cylinder block 12 is screwed into the tapped hole 26f and the distal end is open to the cavity 28. Therefore, the concentration in a part of stress which is caused by screwing and tightening the stud bolt 25f and which acts on the vicinity of the tapped hole in the upper crankcase 11U is reduced.
As described above, a piston 30 is fitted into each cylinder bore 12c of four cylinders of the cylinder block 12 integrally fastened to the upper crankcase 11U so that the piston 30 can be reciprocated. Each piston is coupled to the crankshaft 10 via a connecting rod 31.
In the cylinder head 13, for every cylinder bore 12c, a combustion chamber 32 is formed opposite to the piston 30. An intake port 33, which is open to the combustion chamber 32 and which is opened and closed by a pair of intake valves 35, extends rearward. An exhaust port 34, which is opened and closed by a pair of exhaust valves 36, extends forward. In addition, an ignition plug 37 is installed opposite to the combustion chamber 32. A throttle body 33a is coupled to an opening on the upstream side of the intake port 33, an intake pipe not shown is coupled on the upstream side of the throttle body, and an exhaust pipe is coupled to an opening on the downstream side of the exhaust port 34.
Each intake valve 35 and each exhaust valve 36 are opened and closed in synchronization with the rotation of the crankshaft 10 by means of an intake camshaft 38 and an exhaust camshaft 39 which are rotatably journaled by the cylinder head 13. Additionally, cam sprockets 38s, 39s are fitted to right ends of the camshaft 38, 39, a timing chain 40 is put between a drive sprocket 10s fitted in the vicinity of the right end of the crankshaft 10 and each cam sprocket 38s, 39s (see
Cam chain chambers 12cc, 13cc for housing the timing chain 40 are formed at the right ends of the cylinder block 12 and the cylinder head 13 (see
In the meantime, referring to
A pulser coil 49, which is an engine speed detector for detecting the number of revolutions of the crankshaft 10, is arranged near to the front of the outer periphery of the outer rotor 47r of the AC generator 47 in the generator cover 48.
A transmission 50 is arranged at the rear of the crankshaft 10 in the crankcase 11. The transmission 50 is a constant-mesh type gear transmission, and includes a main shaft 51 journaled to the upper crankcase 11U via a bearing 52 so that the main shaft can be rotated on the diagonal upside at the rear of the crankshaft 10, and a counter shaft 55 journaled via a bearing 56 so that the counter shaft can be rotated with the counter shaft held between the joined faces of the upper crankcase 11U and the lower crankcase 11L at the rear of the crankshaft 10. Opposite gears forming a pair in speed change gear groups 51g, 55g are mounted on the main shaft 51 and the counter shaft 55, which are respectively parallel to the crankshaft 10, and opposite gears forming a pair are engaged. Each gear is fitted to the shaft via a spline, and speed is changed by the shift of gears by a shift mechanism functioning as a shifter.
A multiple disc friction clutch 54 is provided at the right end of the main shaft 51. A primary driven gear 53b is supported by a clutch outer 54o of the friction clutch 54 so that the primary driven gear is rotated together with the clutch outer, and a primary drive gear 53, formed in a crank web on the rightmost side of the crankshaft 10 is engaged with the primary driven gear 53b. A primary deceleration mechanism is thus configured.
A clutch inner 54i on the output side of the friction clutch 54 is fitted to the main shaft 51 via a spline connection, and therefore the rotation of the crankshaft 10 is transmitted to the main shaft 51 via the primary deceleration mechanisms 53a, 53b and the friction clutch 54. The rotation of the main shaft 51 is transmitted to the counter shaft 55 via the engagement of the speed change gear groups 51g, 55g.
The counter shaft 55 also function as an output shaft, and the left end of the counter shaft 55 extends through the crankcase and protrudes outside thereof. An output sprocket 57 is fitted at the left end of the countershaft, and a transmission chain 58 joins the output sprocket 57 and a driven sprocket of a rear wheel not shown, whereby a secondary deceleration mechanism is configured. Motive power is transmitted to the rear wheel via the secondary deceleration mechanism.
As shown in
A starter motor 60 that starts the internal combustion engine E is attached to an upper face of the center of the crankcase 11 as shown in
A right part of an upper wall of the upper crankcase 11U, at a location at the back of a part to which the cylinder block 12 is connected, greatly overhangs the friction clutch 54 and the primary driven gear 53b, thus protecting them from above. In addition, the starter motor 60 is attached along the left side of the overhanging part 11Ua. Moreover, the right side of the friction clutch 54 is covered with a clutch cover 59 (see
A driving gear shaft 61, which protrudes on the right side of the starter motor 60, extends through a side wall of the overhanging part 11Ua of the upper crankcase 11U to its inside, and a speed reducing gear mechanism 62 is inserted between the driving gear shaft 61 and the driven gear 63 for starting. Therefore, the rotational speed of the driving gear shaft 61 by the drive of the starter motor 60 is reduced by the speed reducing gear mechanism 62, the rotational motion is transmitted to the driven gear 63 for starting, the rotational motion of the driven gear 63 for starting is transmitted to the crankcase 10 via the one-way clutch 64, and the internal combustion engine E is started.
As shown in
Referring to
The oil pump 70, located on the right side (on the left side in
The drive sprocket 65a, provided on the main shaft 51, is located above the driven sprocket 65b, and an endless chain 66 extends between the drive sprocket 65a and the driven sprocket 65b (see
Referring to
Referring to
The balancer driven gear 96b of the secondary balancer 95 is engaged with a balancer drive gear 96a (see
The oil pump 70, which is a hydraulic supply source, is a trochoid pump. In the oil pump 70, an inner rotor integrated with the drive shaft 71 rotates an outer rotor engaged with the inner rotor in the vicinity of the inner rotor, and oil is taken and discharged depending upon the variation of volume between the rotors.
An inlet 70a of the oil pump 70 is open downward (see
A discharge port 70b of the oil pump 70 is also open downward, as shown in
Referring to
As shown in
A fourth oil supply passage A4 is a bore which extends rearward from the outflow port 78b in the center of the oil cooler housing 78 (see
A main gallery A5, which is a fifth oil supply passage, is a bore that extends in parallel with the crankshaft 10 and below the crankshaft 10 so that the main gallery is perpendicular to the fourth oil supply passage A4. The main gallery A5 pierces the five journal walls 11Lw of the lower crankcase 11L, and an oil branch supply passage A6 is provided in each journal wall 11Lw comprising a bore that extends toward each journal bearing.
Referring to
Referring to
A recessed portion of suitable volume is formed on the joined face of the right most journal wall 11Uw of the upper crankcase 11U opposite to an opening of the first tensioner oil supply passage C1. The recessed portion functions as an oil reservoir Ca because an opening of the recessed portion is bounded by the joined face of the journal wall 11Lw of the lower crankcase 11L except the opening of the first tensioner oil supply passage C1.
A second tensioner oil supply passage C2 is bored from the oil reservoir Ca diagonally upward and forward toward the cylinder block 12 along the joined face of the journal wall 11Uw in the upper crankcase 11U. The second tensioner oil supply passage C2 is connected to a third tensioner oil supply passage C3 bored in the rear of the right side wall of the cylinder block 12.
The third tensioner oil supply passage C3 in the cylinder block 12 is bent once rearward and is bent again after the third oil supply passage is bored in an axial direction of the cylinder from the face joined to the upper crankcase 11U, and communicates with a fourth tensioner oil supply passage C4 bored in the cylinder head 13 through labyrinth structure Cb formed on the face joined to the cylinder head 13. The fourth tensioner oil supply passage C4 is bent in L-shape, is connected to an inflow port of the cam chain tensioner 43, and supplies oil to the cam chain tensioner 43. The labyrinth structure Cb on the way means a labyrinth on the joined face between the cylinder block 12 and the cylinder head 13 and has effect as a filter.
In the meantime, referring to
The cavity 28, formed in the central journal wall 11Uw out of the five journal walls 11Uw of the upper crankcase 11U, is open to the joined face of the case portions 11U, 11L. A groove for a second piston oil supply passage D2 is formed up to a part where an opening of the cavity 28 in the center of the joined face of the upper crankcase 11U and the first piston oil supply passage D1 are opposite (see
A filter 80 having plural small holes is installed at a connection of the joined face of the case portions 11U, 11L and the second piston oil supply passage D2 at an upper end of the first piston oil supply passage D1. The filter 80 is formed by mechanical working or press working.
The cavity 28, with which the second piston oil supply passage D2 communicates and which is formed in the central journal wall 11Uw of the upper crankcase 11U, is bounded by with the joined face of the lower crankcase 11L to be an oil reservoir Da that has suitable volume and can temporarily reserve oil though the oil reservoir is also a third oil supply passage. As described above, since the oil reservoir Da is formed with the oil reservoir open to the joined face of the upper crankcase 11U, the oil reservoir Da can be simultaneously formed in casting the upper crankcase 11U and no additional mechanical working is required in the formation of the oil reservoir DA. In addition, since the oil reservoir Da is formed because a part of the opening of the oil reservoir Da is closed by the joined face of the lower crankcase 11L, no dedicated cover member is separately required and the number of parts can be reduced.
As described above, referring to
Referring to
The piston cooling oil jets 81Lj, 81Rj consist of oil jet holes that are bored on the left and right oil jet pipes 81L, 81R, such that two jet holes are provided on each of the right and left sides of the oil reservoir Da. The piston cooling oil jets 81Lj, 81R direct oil toward an upper side of each cylinder bore 12c, and are located at a position intermediate each of the five adjacent journal walls 11Uw.
Circular holes are coaxially formed in a predetermined position on the right and left side walls forming the oil reservoir Da, the inner ends of the left and right oil jet pipes 81L, 81R are fitted into the circular holes via collars 82, 82 and O-rings 83, 83, and an oil inlet which is an opening of the inner end is placed adjacent to the oil reservoir Da for each of the oil jet pipes. The left and right oil jet pipes 81L, 81R pierce circular holes 84, 84 of both left and right journal walls 11Uw, 11Uw adjacent to the central journal wall 11Uw and their outer ends are inserted into circular holes 85, 85 formed in left and right outermost journal walls 11Uw, 11Uw.
The outer ends of the left and right oil jet pipes 81L, 81R are covered with cylindrical nozzle cap members 86L, 86R. The nozzle cap members 86L, 86R are formed to have a reduced diameter at an outer end thereof. That is, the nozzle cap members 86L, 86R are axially non-uniform such that the inside and outside diameter at an inner end is greater than the inside diameters and outside diameters at the outer end thereof. The oil jet pipes 81L, 81R are covered with the nozzle cap members 86L, 86R by press-fitting the oil jet pipes 81L, 81R into the parts having the larger inside diameters, which are equal to outside diameters of the oil jet pipes 81L, 81R.
Portions of the nozzle cap members 86L, 86R having the larger outer diameters are press-fitted into the circular holes 85, 85 formed in the left and right outermost journal walls 11Uw, 11Uw, and the outer ends of the oil jet pipes 81L, 81R are fastened to and supported by the left and right outermost journal walls 11Uw, 11Uw via the nozzle cap members 86L, 86R. As seen in
At one end of the oil jet pipes 81R, 81L, for example the left end, a cylindrical oil jet member 87L is press-fitted, as an oil jet hole, into an outside opening of the smaller inside diameter part of the left nozzle cap member 86L. An nozzle outlet tube 87Lj for cooling the generator is formed at an end of the cylindrical oil jet member 87L. In contrast, on the opposed end of the oil jet pipes, for example the right end, a plug member 87R is press-fitted into an outside opening of the smaller inside diameter part of the right nozzle cap member 86R to close the opening.
Nozzle cap members 86L, 86R are supported on the left and right outermost journal walls 11Uw, 11Uw using stays 88L, 88R. Circular holes at the ends of the plate fitting stays 88L, 88R are press-fitted into the parts having the smaller outside diameters and protruded outside of the nozzle cap members 86L, 86R. Clamping bolts 90L, 90R are screwed and tightened via washers 91L, 91R from the outside after circular holes 88La, 88Ra at bases of the fitting stays 88L, 88R are aligned with tapped holes 89L, 89R formed in each predetermined position of the left and right outermost journal walls 11Uw, 11Uw.
As for a method of mounting the left oil jet pipe 81L, first, the fitting stay 88L is integrally fastened to the outer end of the oil jet pipe 81L via the nozzle cap member 86L beforehand with predetermined relative positional relation maintained.
That is, as shown in
At the same time, when the oil jet pipe 81L, to which the fitting stay 88L is integrally fastened via the nozzle cap member 86L as described above, is inserted into the circular hole 85 of the left outermost journal wall 11Uw from its inner end and extends through the journal wall (see
In press-fitting, when the circular hole 88La at the base of the fitting stay 88L is matched (aligned) with the tapped hole 89L formed in a predetermined position of the left outermost journal wall 11Uw, turning the fitting stay 88L integrally with the oil jet pipe 81L, the oil jet 81Lj for cooling each piston bored on the oil jet pipe 81L can be easily set to a direction which is substantially vertically upward, as shown in
The oil jet 81Lj for cooling each piston can be fixed in an optimum direction by making the clamping bolt 90L pierce the circular hole 88La at the base via the washer 91L, by screwing and tightening the clamping bolt into the tapped hole 89L after the above-mentioned setting.
Since the other right fitting structure of the oil jet pipe 81R is substantially similar to the oil jet pipe 81L, the oil jet 81Rj for cooling each piston can be fixed in an optimum direction by the similar method. However, the right fitting stay 88R is a little larger than the left fitting stay 88L and has a little longer distance between the circular hole at the end and the circular hole at the base. Therefore, since the tapped hole formed in the predetermined position of the journal wall 11Uw and the circular hole at the base of the fitting stay are not matched (do no align) when the right oil jet pipe and the left oil jet pipe are switched and the clamping bolt cannot be screwed, it is immediately known that the right one and the left one are mistakenly interchanged and wrong mounting can be prevented.
The left and right oil jet pipes 81L, 81R that extend through the five journal walls 11Uw of the upper crankcase 11U and are fitted to the journal walls as described above enable the effectively jetting of oil to the piston 30 in each respective cylinder bore 12c by providing oil to each corresponding oil jet 81Lj, 81Rj, whereby each piston 30 is efficiently cooled.
The oil jet member 87L is press-fitted to the left end of the left pipe 81L for jetting oil and oil is jetted leftward from the nozzle outlet tube 87Lj for cooling the generator of the oil jet member 87L.
The nozzle outlet tube 87Lj for cooling the generator does not jet oil directly to the AC generator 47 but rather jets oil toward an annular space formed between the peripheral surface of the outer rotor 47r of the AC generator 47 and the inner surface of the generator cover 48 in order to cool the AC generator 47.
As shown in
In the front view shown in
Since the outer rotor 47r of the AC generator 47 is turned counterclockwise as shown by an arrow in a left side view shown in
The outer rotor 47r is turned while exposing its peripheral surface to the space which is fitted with oil and in which the oil is diffused. As a result, the oil is uniformly sprayed to the entire peripheral surface of the outer rotor 47r, and the outer rotor 47r can be uniformly and efficiently cooled.
Oil jetted from the nozzle outlet tube 87Lj for cooling the generator hits the bottom (the inner surface to which the nozzle outlet tube 87Lj for cooling the generator is opposite) of the bowl-like generator cover 48, and when the oil is passed along the bottom and is supplied to the inner stator 47s of the AC generator 47, the inner stator 47s is cooled. In this regard, a rib (not shown) is formed which extends from a location in the vicinity opposite to the nozzle outlet tube 87Lj for cooling the generator toward a stator boss at the bottom of the generator cover 48, and oil is guided to the inner stator 47s by this rib.
As described above, oil is supplied to both the outer rotor 47r and the inner stator 47s of the AC generator 47 and the AC generator 47 can be efficiently cooled.
Since the nozzle outlet tube 87Lj for cooling the generator does not jet oil directly to the outer rotor 47r but jets oil toward the space in the vicinity thereof, and the oil is diffused in the space, friction to the turning of the outer rotor 47r is never increased.
The oil diffused space in which oil is jetted from the nozzle outlet tube 87Lj for cooling the generator and in which oil is diffused utilizes a part of space provided to arrange the pulser coil 49. As a result, the internal combustion engine is prevented from being enlarged by separately providing spaces.
As described above, the oil jet pipe 81L provided for cooling each piston is also utilized as a means for supplying oil to the nozzle outlet tube 87Lj for cooling the AC generator 47. As a result, a dedicated oil passage for cooling the AC generator 47 is not required to be newly formed, the engine structure is simplified, processing man-hours and the number of parts thereof are reduced, and the cost is reduced.
Since the paths of oil supply are configured as described above, oil discharged from the discharge port 70b when the oil pump 70 is driven flows into the oil filter 76 from the second oil supply passage A2 through the first oil supply passage A1 (the oil supply pipe 75), impurities such as dust are removed there, the oil flows into the third oil supply passage A3, flows into the oil cooler 77 through the inflow port 78a and is cooled there, the oil flows from the outflow port 78b into the fourth oil supply passage A4, reaches the main gallery A5, flows from the main gallery A5 to the crankshaft 10 and into the oil supply passages B1, B2 through the oil branch supply passage A5, and the oil is supplied to hydraulic equipment such as the cam chain tensioner 43 through each part to be lubricated such as the transmission 50 and the oil supply passages C1, C2, C3, C4.
In the meantime, oil divided from the outflow port 78b of the oil cooler 77 into a first oil supply passage D1 reaches the oil reservoir Da from a second oil supply passage D2 via a filter 80 on the joined faces of the upper crankcase 11U and the lower crankcase 11L, is distributed from the oil reservoir Da to the left and right pipes 81L, 81R for jetting oil, is jetted from the oil jets 81Lj, 81Rj for cooling each piston and the nozzle outlet tube 87Lj for cooling the generator of the pipes 81L, 81R for jetting oil, each piston 30 is cooled by the oil jetted from the oil jets 81Lj, 81Rj for cooling each piston, and the AC generator 47 is cooled by the oil jetted from the nozzle outlet tube 87Lj for cooling the generator.
Since the oil reservoir Da is provided on the upstream side on which oil is distributed to the left and right oil jet pipes 81L, 81R, the pulsation of the oil discharge pressure of the oil pump 70 is attenuated, oil is distributed to the oil jet pipes 81L, 81R, is stably supplied to the oil jets 81Lj, 81Rj for cooling each piston and the nozzle outlet tube 87Lj for cooling the generator, is stably jetted from the oil jets 81Lj, 81Rj for cooling each piston and the nozzle outlet tube 87Lj for cooling the generator, and each piston 30 and the AC generator 47 are more efficiently cooled.
In addition, as described above, the tapped hole 26f is formed to extend from the joined face of the cylinder block 12 to the cylinder head 13 to the oil reservoir Da, the stud bolt 25f that extends through the cylinder head 13 and the cylinder block 12 is screwed into the tapped hole 26f, and the end protrudes into the oil reservoir Da. As a result, the concentration in a part of stress that acts on the vicinity of the tapped hole of the upper crankcase 11U by screwing and tightening the stud bolt 25f is reduced. Because the stress concentration reducing structure is configured utilizing the oil reservoir Da for stably supplying oil to the oil jets 81Lj, 81Rj, 87Lj, a separate, dedicated structure is not required, and the corresponding work for achieving the dedicated structure is not required.
Since the oil reservoir Da utilizes the cavity 28 of the central journal wall 11Uw, oil is uniformly distributed to the left and right oil jet pipes 81L, 81R, is uniformly supplied to the four oil jets 81Lj, 81Rj for cooling each piston 30, and is efficiently jetted from them. Since the oil jets 81Lj, 81Rj for cooling each piston are formed on the left and right oil jet pipes 81L, 81R, plural oil jets 81Lj, 81Rj for cooling each piston can be concentrated on the oil jet pipes 81L, 81R as a tube-like member, compared with a case that an oil jet is attached to each journal wall of the crankcase. Therefore, the internal combustion engine employing the oil jet pipes 81L, 81R is excellent in terms of ease of assembly.
In this embodiment, the two oil jet pipes 81L, 81R extend sideways, one pipe extending from each side of the oil reservoir Da. However, an alternative embodiment may be provided in which only a single oil jet pipe is used which extends through the oil reservoir Da and to both sides of the oil reservoir Da, the single oil jet pipe including an inlet open to the oil reservoir.
In this water-cooled internal combustion engine E, a cooling system is provided in which the drive shaft 71 and the drive shaft 101 are coupled and cooling water is supplied by the water pump 100 driven in interlock with the oil pump 70, and is configured as a supply source for cooling water.
In the cooling system of this internal combustion engine E, referring to
The other end of a radiator inflow hose 106, one end of which is connected to a connecting pipe 110a protruded on the right side of the thermostat 110, is connected to an inflow port of the radiator 105 detouring forward on the right side of the cylinder block 12 as shown in
The water pump 100 is configured by a pump body 100a in which a pump house for housing an impeller 102. The impeller 102 turns integrally with the drive shaft 101, and the drive shaft 101 is journaled on the pump house. One end of a radiator outflow hose 107 is connected to a connecting pipe 103a which extends in front of a suction port of the pump cover 10b. A pump cover 100b (see
One end of a bypass hose 112 is connected to the connecting pipe 103b which extends on the upside of the same suction port of the pump cover 100b. The bypass hose 112 extends upward along each rear of the left sides of the lower crankcase 11L and the upper crankcase 11U as shown in
Further, one end of a pump discharge hose 113 is connected to a connecting pipe 103c extending from a discharge port of the pump cover 100b of the water pump 100. The pump discharge hose 113 extends upward along each rear of the left sides of the lower crankcase 11L and the upper crankcase 11U, is bent forward, and the other end is connected to an inflow connecting pipe 115b extended at the diagonal back of a joint member 115 which protrudes from the left side of the cylinder block 12.
The joint member 115 has an internal space 115a open to a joined face to the cylinder block 12 and longer in height, and a flange part at the edge of an opening is fastened to the cylinder block 12 by bolts 116 in three locations (see
As shown in
As shown in
In the cooling system of the internal combustion engine E configured as described above, cooling water discharged by the drive of the water pump 100 reaches the joint member 115 of the cylinder block 12 through the pump discharge hose 113, the lower inflow port 120 and the upper inflow port 121 respectively on the left side wall of the cylinder block 12 branch from the joint member 115 of the cylinder block 12, cooling water that flows into the lower inflow port 120 flows rightward in the first water jacket 12w of the cylinder block 12 and cools the cylinder block 12, cooling water that flows into the upper inflow port 121 flows rightward in the second water jacket 13w of the cylinder head 13 through the communicating holes 122, 123 and cools the cylinder head 13.
A gasket (not shown) held between the joined faces of the cylinder block 12 and the cylinder head 13 partitions the first water jacket 12w of the cylinder block 12 and the second water jacket 13w of the cylinder head 13. However, a communicating hole is bored in a part of the right end, cooling water that cools the cylinder block 12 flows from the first water jacket 12w into the second water jacket 13w, cooling water that flows independently in the first water jacket 12w and in the second water jacket 13w meet, the cooling water flows out of the outflow pipe 108 which extends rearward at the right end of the rear of the cylinder head 13, and reaches the thermostat 110.
The thermostat 110 controls the circulation and the cutoff of cooling water to the radiator 105 according to the warming up of the internal combustion engine E.
During engine warm up, the warming up process is accelerated by making cooling water that passes the cylinder block 12 and the cylinder head 13 flow into the bypass hose 112 without passing through the radiator 105, and returning it to the water pump 100. In normal operation after the engine is warmed up, the cooling water is made to flow into the radiator 105 by switching to the flow into the radiator inflow hose 106, the temperature of the cooling water is lowered by circulating the cooling water in the radiator, and the cooling of the cylinder block 12 and the cylinder head 13 is accelerated.
In the meantime, cooling water discharged into the pump discharge hose 113 from the water pump 100 is divided into the lower inflow port 120 and the upper inflow port 121 of the cylinder block 12 via the joint member 115, and the cooling water is circulated so as to cool oil so that the cooling water is also divided into the inflow hose 117 in the internal space 115a of the joint member 115, reaches the oil cooler 77 and returns to the water pump 100 via a part of the radiator outflow hose 107 through the outflow hose 118 from the oil cooler 77.
As described above, oil cooled by the oil cooler 77 is divided from the outflow port 78b of the oil cooler housing 78 into the first oil supply passage D1, is distributed to the left and right pipes 81L, 81R for jetting oil through the second oil supply passage D2 and the oil reservoir Da, is jetted to each piston 30 from the oil jets 81Lj, 81Rj for cooling each piston to cool each piston 30, and is jetted from the nozzle outlet tube 87Lj for cooling the generator to cool the AC generator 47.
Since oil for cooling is divided at the outflow port 78b on the immediate downstream side of the oil cooler 77 and is supplied to parts to be cooled of each piston 30 and the AC generator 47, the parts to be cooled can be cooled by oil kept at low temperature.
While a working example of the present invention has been described above, the present invention is not limited to the working example described above, but various design alterations may be carried out without departing from the present invention as set forth in the claims.
Number | Date | Country | Kind |
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2006-052761 | Feb 2006 | JP | national |
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20070199524 A1 | Aug 2007 | US |