Exemplary embodiments herein generally relate to a road or floor saw, and more particularly, to a cooling system for a self-propelled operator-guided or steerable concrete saw.
In the concrete industry, when building bridges, buildings, roads and the like, it is often necessary to pour large horizontal slabs of concrete. Once poured, it is usually necessary to machine the slab. Such machining may include cutting seams completely through the slab (to form expansion joints and to allow for foundation shifting), cutting notches partially into the slab (to create stress cracks along which the slab will split), cutting multiple grooves into the slab to create a high friction surface such as for bridges, grinding the surface of the slab and the like. Concrete saws are also used in the demolition or removal of concrete, such as during the sawing and replacement of bridge decks. Various types of concrete saws may be utilized to carry out these machining and demolition tasks. In larger industrial applications, large self-propelled saws are used that are powered in a variety of manners, such as by gasoline, diesel, electric, propane and natural gas engines mounted on the saw. While performing a cut, the operator controls the direction, cutting speed, cutting depth and the like.
Conventional concrete saws include a gasoline, diesel, propane (internal combustion), hydraulic or electric engine for powering the saw blade.
In accordance with one aspect, a concrete saw comprises a generally rectangular frame having a front end, a rear end and a longitudinal length. An engine is supported by the frame. The engine includes a rotational drive shaft aligned generally transverse to the longitudinal length of the frame. A saw blade is rotatably connected to the frame and driven by the drive shaft of the engine. A cooling system includes a radiator and a cooling fan mounted to and facing a front part of the engine. The cooling fan is driven by a fan drive assembly mounted to the front part of the engine and having an input shaft configured as a power take-off to be continuously driven by the engine.
In accordance with another aspect, a power take-off assembly configured to be continuously driven by an engine comprises a one-piece drive housing for housing an input shaft and a separate output shaft. Each of the input shaft and the output shaft has a proximal end portion and a distal end portion. A first bevel gear is connected to the distal end portion of the input shaft and a second bevel gear is connected to the proximal end portion of the output shaft. The first bevel gear engages the second bevel gear whereby rotation of the input shaft rotates the output shaft. A rotational axis of the input shaft is substantially perpendicular to a rotational axis of the output shaft.
In accordance with yet another aspect, a concrete saw comprises a generally rectangular frame having a front end, a rear end and a longitudinal length. An engine is supported by the frame. The engine includes a rotational drive shaft aligned generally transverse to the longitudinal length of the frame. A saw blade is rotatably connected to the frame and driven by the drive shaft of the engine. A cooling system includes a radiator and a cooling fan mounted to and facing a front part of the engine. The cooling fan is driven by a fan drive assembly mounted to the front part of the engine. The fan drive assembly has an input shaft configured as a power take-off to be continuously driven by the engine and an output shaft connected to the cooling fan. A rotational axis of the input shaft is aligned with a rotational axis of the drive shaft and is substantially perpendicular to a rotational axis of the output shaft. A one-piece, substantially L-shaped drive housing houses the input shaft and the separate output shaft.
It should, of course, be understood that the description and drawings herein are merely illustrative and that various modifications and changes can be made in the structures disclosed without departing from the present disclosure. In general, the figures of the exemplary cooling system for a concrete saw are not to scale. It will also be appreciated that the various identified components of the exemplary cooling system for a concrete saw disclosed herein are merely terms of art that may vary from one manufacturer to another and should not be deemed to limit the present disclosure.
Referring now to the drawings, wherein like numerals refer to like parts throughout the several views,
The concrete saw 150 also includes operational systems that are known or conventional in the art. These systems can include a locomotion system that drives the rear wheels 162 supporting the saw frame 158 at a desired speed. A lift system 170 is also included, the lift system being operably connected to the front wheels 160 to tilt or lift the saw frame 158. When tilted the saw blade 152 may be taken out of contact with the substrate being cut. The concrete saw 150 can include an engine mounting system that minimizes vibration within the frame. Additionally, the concrete saw 150 can include some type of dampening mechanism adapted to interrupt direct communication between the engine 154 and saw blade 152 when the blade encounters significant predetermined resistance.
The frame 158 has a front end 180 and a rear end 182. With additional reference to
In the depicted embodiment of the concrete saw 150, the engine 154 can be similar to the engine 100 illustrated in
The engine 154 further includes an exemplary cooling system 250 located adjacent to the front end 180 of the frame 158. With particular reference to
As indicated above, the cooling fan 254 is disposed behind the radiator 252 and is connected to the front part of the engine 154 by an exemplary power take-off assembly of fan drive assembly 300 which is operably mounted on a mount pad 302 provided on an inward forward side of the engine 154 facing the saw blade (
The fan drive assembly 300 further includes an output shaft 350 having a proximal end portion 352 housed in the second part 314 of the housing 310 and a distal end portion 354 mounted to the cooling fan 254. With the orientation of the first and second parts 312, 314 of the housing 310, the output shaft 350 is positioned such that an axis of the output shaft is substantially perpendicular to an axis of the input shaft 320. A gear, such as the depicted bevel gear 358, is secured to the proximal end portion 352 of the output shaft 350. It should be appreciated that the bevel gear 358 can be secured to the output shaft 350 in a manner similar to the securing of the bevel gear 328 to the input shaft 320, which is by the use of a pin 360. Proximal and distal bearings 370 are provided on the proximal and distal end portions 352, 354 of the output shaft 350 and a washer 372 is located adjacent the proximal bearing such that the proximal bearing is interposed between the bevel gear 358 and the washer 372. Similar to the input shaft 320, the output shaft 350 can be configured with varying radial dimensions along its axis such that radial walls 380, 382, 384 and 386 are defined on the output shaft 350. Radial wall 380 can serve as a stop for the proximal bearing 370, radial wall 382 can act as a stop of the axial placement of the bevel gear 358, and radial wall 384 can serve as a stop for the distal bearing 370.
By way of example only, to assemble the fan drive assembly 300, the distal bearing 342 is positioned on the distal end portion 322 of the input shaft 320 followed by the washer 342. The bevel gears 328, 358 are connected to the respective input and output shafts 320, 350 as described above. The proximal bearing 370 is positioned on the proximal end portion 352 of the output shaft 350 followed by the washer 372. The partially assembled proximal end portion 352 of the output shaft 350 is then inserted into an opening 400 of the second part 314 of the housing. A closed end section 402 of the second part 314 of the housing 310 can define an internal annular ledge 404 having a radial dimension approximately the same as a diameter of the proximal bearing 370 such that the proximal bearing 370 is securely received on the ledge 404. An open end section 410 of the second part 314 of the housing 310 can also define an internal annular ledge 412 having a radial dimension approximately the same as a diameter of the distal bearing 370 such that the distal bearing 370 is securely received on the ledge 412. Thus, with the placement of the bearings 370 on the annular ledges 404, 412, the axis of the output shaft 350 is coaxial with an axis defined by the second part 314.
The partially assembled distal end portion 322 of the input shaft 320 is then inserted into an opening 420 of the first part 314 of the housing 310. An end section 422 of the first part 312 of the housing 310 can define an internal annular ledge 424 having a radial dimension approximately the same as a diameter of the distal bearing 340 such that the distal bearing 370 is securely received on the ledge 424. An open end section 430 of the first part 312 can also define an internal annular ledge 432 having a radial dimension approximately the same as a diameter of the proximal bearing 340 such that the proximal bearing 340 is securely received on the ledge 432. Thus, with the placement of the bearings 370 on the annular ledges 424, 432, the axis of the input shaft 320 is coaxial with an axis defined by the first part 312. Further, once properly positioned in the first part 312, teeth of the bevel gear 328 of the input shaft 320 engage teeth of the bevel gear 358 of the output shaft 350.
A seal or o-ring 440 is then placed on an annular flange 442 extending axially from the open end section 430. Shims 446 are positioned on the annular ledge 432 and a bearing cap 450 is fastened to the open end section 430 of the first part 312 via fasteners 452. As depicted, the bearing cap 450 is at least partially surrounded by the flange 442, and the proximal end portion 324 of the input shaft extends outwardly through an opening 454 on the bearing cap 450. Similarly, shims 456 are positioned on the annular ledge 412, and a seal or o-ring 460 is placed in an annular groove 462 located on the open end section 410 of the second part 314. A bearing cap 470 is fastened to the open end section 410 of the second part 314 via fasteners 472. As depicted, the distal end portion 354 of the output shaft 350 extends outwardly through an opening 474 on the bearing cap 470. A seal 478 is positioned over the distal end portion 354 and is received in the opening 474.
The assembled fan drive assembly 300 can now be mounted to the cooling fan 254. With continued reference to
The fan clutch 582 is configured to be one of disengaged or only partially engaged at a predetermined first cooling system temperature and engaged at a predetermined second higher cooling system temperature. In the partially engaged condition of the fan clutch 582 the cooling fan 580 rotates at a first speed and in the engaged position of the fan clutch 582 the cooling fan 580 rotates at a second faster speed. The second rotational speed can be less than a rotational input speed of the fan drive assembly 300. According to one aspect, the fan clutch 582 is a viscous thermal clutch configured to be disengaged or only partially engaged when cold, thereby rotating the cooling fan 580 at a slow speed. As the engine coolant heats up, the radiant heat from the radiator 252 causes the fan clutch 582 to engage (for example, around 180° F.). According to one embodiment, the cooling fan 580 only rotates at approximately 75% of the input speed of the fan drive assembly 300 when the fan clutch 582 is fully engaged. The fan clutch 582 then disengages or is only partially engaged once the radiator 252 is adequately cooled by the cooling fan 580. By use of the cooling fan 580 with the fan clutch 582 torsional vibrations and resonance that can be caused by operation of the fan drive assembly 300 can be dampened.
Once assembled, the fan drive assembly 300 is secured to the mount pad 302 provided on an inward forward side of the engine 154 which faces the saw blade 152 (
It will be appreciated that various of the above-disclosed and other features and functions, or alternatives thereof, may be desirably combined into many other different systems or applications. By way of example, it should be appreciated that the fan drive assembly can be implemented on engines for power equipment other than a concrete saw. Also that various presently unforeseen or unanticipated alternatives, modifications, variations or improvements therein may be subsequently made by those skilled in the art which are also intended to be encompassed by the present disclosure.
The present application claims priority to U.S. Provisional Patent Application Ser. No. 61/714,262, filed on Oct. 16, 2012, the disclosure of which is incorporated herein by reference.
Number | Date | Country | |
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61714262 | Oct 2012 | US |