Cooling system for liquid-cooled internal combustion engine

Information

  • Patent Grant
  • 6520125
  • Patent Number
    6,520,125
  • Date Filed
    Wednesday, September 19, 2001
    23 years ago
  • Date Issued
    Tuesday, February 18, 2003
    22 years ago
Abstract
There is provided a cooling system for a liquid-cooled engine wherein the cooling effect exerted by the combination of a pump and a blower is optimized according to the state of the load on the engine so that the necessary cooling effect can be provided by the pump and the blower and that the power consumption can be reduced. In the cooling system, according to the load on the engine, a target cooling water temperature (Tmap) value and a combination of the operation duty ratios of the pump (500) and the blower (230), which produce the target water temperature (Tmap), are formed into a map. In an actual cooling system, when the target water temperature (Tmap) is obtained, the pump and the blower are respectively controlled by the duty ratios so that the sum (Lc) of the power consumptions thereof can be minimized.
Description




CROSS-REFERENCE TO RELATED APPLICATIONS




This application is based upon and claims priority from Japanese Patent Application No. 2000-11408, filed Jan. 20, 2000, the contents being incorporated therein by reference, and is a continuation of PCT Application No. PCT/JP01/00366, filed Jan. 19, 2001.




TECHNICAL FIELD OF THE INVENTION




The present invention relates to a cooling system for a liquid-cooled internal combustion engine appropriately used for a cooling system for, for example, a water-cooled internal combustion engine mounted on an automobile.




BACKGROUND ART




Japanese Unexamined Patent Publication No. 5-231148 discloses a conventional cooling system for controlling a temperature of coolant of a liquid-cooled internal combustion engine to an appropriate value. As shown in

FIG. 6

, in the radiator circuit


210


by which coolant is circulated from the liquid-cooled internal combustion engine


100


to the radiator


200


and also in the bypass circuit


300


, there are provided a pump


500


, which is operated independently from the liquid-cooled internal combustion engine


100


, and a flow control valve


400


. The pump


500


and the flow control valve


400


are controlled by the control means (electronic control unit)


600


according to the temperature T


w2


of the coolant at the inlet to the liquid-cooled internal combustion engine


100


and the temperature T


wc


of the coolant at the outlet and also according to the state of a load given to the liquid-cooled internal combustion engine


100


.




Due to the foregoing, according to the load given to the liquid-cooled internal combustion engine


100


such as during warm-up, a light load or a heavy load, the flow rate of the discharge from the pump


500


and the degree of opening of the flow control valve


400


are controlled so that the temperature of the coolant can be optimized.




However, in the above system, the operation is conducted as follows. For example, in the case where a heavy load is given to the internal combustion engine, the temperature of the coolant is controlled so that it can be lowered. Therefore, the degree of opening of the flow control valve


400


and the duty ratio (or rotational speed) of the pump


500


are raised so that the flow rate of coolant flowing in the radiator


200


can be increased and the radiating effect can be increased. In general, the influence of the change in the flow rate in the radiator


200


upon the change in the radiating effect of the radiator


200


is decreased as the flow rate in the radiator is increased. Therefore, even if the flow rate in the radiator is increased so as to try to lower the temperature of coolant, in the case that the flow rate in the radiator is already considerable high, the radiating effect is not so increased for the increase in the flow rate in the radiator. Accordingly, a rate of the cooling effect with respect to the pump work (power consumption) of the pump


500


, which is necessary for circulating coolant to the radiator


200


, is decreased. As a result, the unnecessary pump work is increased.




The blower


230


is controlled in such a manner that it is only turned on and off by the coolant temperature switch


231


, which is insufficient to optimize the cooling effect.




SUMMARY OF THE INVENTION




The present invention has been accomplished to solve the above problems. It is an object of the present invention to provide a cooling system for a liquid-cooled internal combustion engine in which the cooling effect determined by the combination of a pump with a blower is optimized according to the state of a load given to the liquid-cooled internal combustion engine so that the necessary cooling effect can be obtained from the pump and the blower and, at the same time, the power consumption can be reduced.




In order to accomplish the above object, the present invention adopts the following technical means.




An embodiment of the present invention is a cooling system for a liquid-cooled internal combustion engine comprising: a radiator (


200


) from which coolant flows toward a liquid-cooled internal combustion engine (


100


) after the coolant flowing out from the liquid-cooled internal combustion engine (


100


) has been cooled in the radiator (


200


); a pump (


500


) for circulating coolant being operated independently from the liquid-cooled internal combustion engine (


100


); a blower (


230


) for blowing air to the radiator (


200


); a control means (


600


) for controlling the operations of the pump (


500


) and the blower (


230


), wherein the control means (


600


) determines the combination of the cooling effect of the pump (


500


) and that of the blower (


230


) for satisfying the necessary cooling effect according to a load given to the liquid-cooled internal combustion engine (


100


), and also the control means (


600


) controls the pump (


500


) and the blower (


230


) so that the sum (L


c


) of the power consumption of the pump (


500


) and that of the blower (


230


) can be substantially minimized.




In another embodiment of the present invention, the control means (


600


) further comprises: a first map for determining a target coolant temperature (T


map


) determined according to a load given to the liquid-cooled internal combustion engine (


100


); and a second map for determining quantities of control of the pump (


500


) and the blower (


230


) so as to make the temperature of coolant converge upon the target coolant temperature (T


map


), wherein a flow rate of discharge from the pump (


500


) and a quantity of air blown by the blower (


230


) are controlled by the quantities, for control of the pump (


500


) and the blower (


230


), which are determined by the second map, and wherein the sum (L


c


) of the power consumption of the pump (


500


) and that of the blower (


230


) is substantially minimized, and wherein feedback control is conducted so that the temperature of coolant becomes the target coolant temperature (T


map


).




In the above embodiment of the present invention, according to the state of a load given to the liquid-cooled internal combustion engine (


100


), the temperature of coolant to be controlled is determined, and the combination of the necessary cooling effect of the pump (


500


) and that of the blower (


230


) is determined. Therefore, the temperature of coolant can be appropriately controlled at all times. Further, the sum (L


c


) of the power consumption of the pump (


500


) and that of the blower (


230


) can be controlled so that the sum (L


c


) is substantially minimized. Therefore, the power consumption of the entire cooling system can be reduced.




In another embodiment of the present invention, according to the state of a load given to the liquid-cooled internal combustion engine (


100


), the degree of opening of the flow control valve (


400


) is controlled to adjust the flow rate of coolant flowing in the radiator (


200


). Due to the foregoing, the power consumption of the entire cooling system can be further reduced.




Incidentally, the reference numerals in the parentheses attached to the respective means show a relation with the corresponding specific means in the embodiment explained later.




The present invention will be better understood with reference to the following descriptions of the preferred embodiments of the present invention and the accompanying drawings.











BRIEF DESCRIPTION OF THE DRAWINGS





FIG. 1

is a schematic illustration showing an entire cooling system of the present embodiment.





FIG. 2

is a flow chart for controlling a cooling system.





FIG. 3

is a water temperature control map (first map) for determining a target water temperature T


map


.





FIG. 4

is a power control map (second map) for determining the duty ratios of a pump and blower.





FIG. 5

is a graph showing a sum L


c


of power consumptions of a pump and blower.





FIG. 6

is a schematic illustration showing an entire cooling system of the prior art.











BEST MODES FOR CARRYING OUT THE INVENTION




In this embodiment, the cooling system for the liquid-cooled internal combustion engine of the present invention is applied to a water-cooled internal combustion engine used for driving an automobile.

FIG. 1

is a schematic illustration showing the entire cooling system of the present embodiment.




The radiator


200


is a heat exchanger for cooling the cooling water circulating in the liquid-cooled internal combustion engine


100


(which will be referred to as an engine hereinafter). This radiator


200


is provided with a blower


230


for blowing air. In this example, the blower


230


is of a type in which air is sucked from the radiator


200


side. Also, the drive motor of the blower


230


is of a variable-power type in which the rotational speed of the drive motor can be continuously changed so as to adjust a quantity of air to be blown when the duty ratio of voltage applied to the drive motor is changed. As the duty ratio is changed, power consumption of the blower


230


is also changed. The engine


100


and the radiator


200


are connected with each other by the radiator circuit


210


in which cooling water is circulated. There is provided a bypass circuit


300


for cooling water from the engine


100


to bypass the radiator


200


so that the cooling water can flow onto the outlet side of the radiator


200


in the radiator circuit


210


. In the confluence portion


220


of the bypass circuit


300


and the radiator circuit


210


, there is provided a flow control valve


400


for controlling a flow rate of cooling water circulating in the radiator


200


(which will be referred to as a radiator flow rate V


r


hereinafter) and also for controlling a flow rate of cooling water circulating in the bypass circuit


300


(which will be referred to as a bypass flow rate V


b


hereinafter). On the downstream side (the engine


100


side) of the flow of cooling water with respect to this flow control valve


400


, there is provided an electrically operated pump


500


(which will be referred to as a pump hereinafter) which operates independently from the engine


100


and circulates cooling water. As in the case of the aforementioned blower


230


, the pump


500


is of a variable-power type in which the duty ratio of this pump


500


is changed so that the rotational speed of the pump


500


can be continuously changed so as to adjust a flow rate of discharge. As the duty ratio is changed, the power consumption of the pump


500


is also changed.




In this case, the flow rate control valve


400


includes a valve which is opened and closed by a motor. When the degree θ of opening of the valve is changed, the flow rate can be divided into the radiator flow rate V


r


and the bypass flow rate V


b


. That is, when the degree θ of opening of the valve is 0%, the radiator flow rate V


r


becomes 0 and the bypass flow rate V


b


becomes maximum, and when the degree θ of opening of the valve is 100%, the radiator flow rate V


r


becomes maximum and the bypass flow rate V


b


becomes minimum.




There is provided an electronic control unit


600


(which will be referred to as ECU hereinafter) for controlling the pump


500


, blower


230


and flow rate control valve


400


. Into this ECU


600


, detection signals are inputted from the pressure sensor


610


(pressure detecting means) for detecting pressure P


a


in the suction tube of the engine


100


(which will be referred to as suction pressure hereinafter), and also inputted from the rotary sensor


624


(rotational speed detecting means) for detecting the rotational speed N


e


of the engine


100


, the vehicle speed sensor


625


(speed detecting means) for detecting the running speed V


v


of a vehicle (which will be referred to as a vehicle speed hereinafter), the outside-air-temperature sensor


626


(temperature detecting means) for detecting the outside air temperature T


a


, the water temperature sensor


621


(temperature detecting means) for detecting the water temperature T


p


of cooling water flowing into the pump


500


, the potentiometer


424


(opening degree detecting means) for detecting the degree θ of valve opening of the flow rate control valve


400


, and the air-conditioner


700


. ECU


600


conducts the map control described later according to these signals so as to control the pump


500


, blower


230


and flow rate control valve


400


. ECU


600


includes a counter (not shown in the drawing) for counting the number N of readings of the target water temperature T


map


(described later) which is read in according to the detection signals sent from the various sensors


610


,


624


,


625


,


626


,


621


and also from the air-conditioner


700


.




Next, referring to the flow chart shown in

FIG. 2

, operation of this embodiment will be explained below.




When the ignition switch (not shown) of a vehicle is turned on, electricity is supplied to ECU


600


, and ECU


600


starts its operation. First, in step S


50


, the counter is reset, and the number N of reading is set at 0. In step S


100


, the detecting signals of various sensors


610


,


624


,


625


,


626


,


621


and the detecting signal of the air-conditioner


700


are read in. Since a load given to the engine


100


has an influence on the temperature T


p


of cooling water, the load given to the engine


100


is detected by using the suction pressure P


a


and the vehicle speed V


v


as parameters. The larger these parameters are, the heavier the load on the engine


100


is.




In step Sl


10


, the target water temperature T


map


is read in from the water temperature control map which forms the first map shown in FIG.


3


. On the water temperature control map, the cooling water temperature T


p


to be controlled is previously allotted according to the outside air temperature T


a


, the operating state of the air-conditioner


700


, the suction pressure P


a


and the vehicle speed V


v


. In this embodiment, the target water temperatures of T


map




1


to T


map




4


are previously allotted according to the suction pressure P


a


and the vehicle speed V


v


. For example, when the suction pressure P


a


is high (i.e. when the degree of opening of the throttle valve of the engine


100


is high) and the vehicle speed V


v


is high, the load on the engine


100


is heavy. Therefore, the target water temperature T


map


is set low. On the other hand, when the suction pressure P


a


is low (i.e. when the degree of opening of the throttle valve is low) and the vehicle speed V


v


is low, the load on the engine


100


is light. Therefore, the target water temperature T


map


is set high. That is, on the water temperature control map, the target water temperatures are allotted for T


map




1


to T


map




4


in order from a low value to a high value. A point at which the suction pressure, which has been read in from the pressure sensor


610


, crosses the vehicle speed, which has been read in from the vehicle speed sensor


625


, on the map is read in as the target water temperature T


map


. For example, the target water temperature becomes T


map




2


when the outside air temperature is T


a




1


and the air-conditioner


700


is operated and when the suction pressure is P


a




1


and the vehicle speed is V


v




1


.




In step S


112


, the number N of readings of various detecting signals is set at N+1. In the next step S


115


, it is judged whether or not the number N of reading is 1. If the number N of reading is 1, it is judged that the state of operation is immediately after the engine


100


has been started, and the program proceeds to step S


120


. When it is judged that the number N of reading is not 1, the program proceeds to step S


130


because it is unnecessary to conduct the process in the step S


120


described below.




In step


5120


, the basic duty ratio of the pump


500


and that of the blower


230


are determined as initial values from a map not shown, and the pump


500


and the blower


230


are set in motion. The higher the duty ratio of the pump


500


is, the more the rotational speed of the pump is increased, so that the flow rate of cooling water flowing in the radiator circuit


210


is increased, and the power consumption of the pump


500


itself is increased. In the same manner, the higher the duty ratio of the blower


230


is, the more the rotational speed of the blower is increased, so that the flow rate of the air blown to the radiator


200


is increased, and the power consumption of the blower


230


itself is increased.




In step S


130


, it is judged whether or not the water temperature T


p


of cooling water in the radiator circuit


210


, which is detected by the water temperature sensor


621


, is within a predetermined range (in the range of ±2 degree in this embodiment) in which the target water temperature T


map


is used as a reference value. When the water temperature T


p


is not in the predetermined range, the program proceeds to step S


180


so that the cooling effect of the cooling system can be optimized and the water temperature T


p


can be adjusted to the target water temperature T


map


.




In step S


180


, it is further judged whether or not the water temperature T


p


is higher than the target water temperature T


map


. When the water temperature T


p


is higher than the target water temperature T


map


, firstly, in step S


190


, in order to decrease the water temperature T


p


without increasing the power consumption of the cooling system, the flow control valve


400


is preferentially operated and the degree θ of opening of the valve is increased by a predetermined value. Due to the foregoing, the water temperature T


p


is decreased because the flow rate V


r


of the radiator is increased and the radiating effect of the radiator


200


is increased. In step S


200


, it is judged whether or not the degree θ of opening of the valve is 100%. When the degree θ of opening of the valve is 100%, in step S


210


, the duty ratio of the pump


500


and that of the blower


230


are changed by a predetermined value, so that the rotational speed of the pump


500


and that of the blower


230


are changed. In this case, in order to decrease the water temperature T


p


, control is conducted in such a manner that the duty ratio of the punp


500


is increased so as to increase the rotational speed of the pump for increasing the flow rate of discharge, and the duty ratio of the blower


230


is increased so as to increase the rotational speed of the blower for increasing the air blown by the blower. In step S


200


, when the degree θ of opening of the valve is not 100%, the degree θ of opening of the valve in Step S


190


is maintained.




On the other hand, in step S


180


, when it is judged that the water temperature T


p


is not higher than the target water temperature T


map


, that is, when it is judged that the water temperature T


p


is lower than the target water temperature T


map


, the program proceeds to step S


220


, and in order to reduce the power consumption of the cooling system, the pump


500


and the blower


230


are preferentially operated so as to change the respective duty ratio by a predetermined value, so that the rotational speed of the pump


500


and that of the blower


230


are changed. In this case, control is conducted in such a manner that in order to increase the water temperature T


p


, the duty ratio of the pump


500


is decreased so as to decrease the rotational speed of the pump for decreasing the flow rate of discharge, and the duty ratio of the blower


230


is decreased so as to decrease the rotational speed of the blower for decreasing the air blown by the blower. In step S


230


, it is judged whether or not the duty ratio of the pump


500


and that of the blower


230


have reached the minimum values. When the duty ratio of the pump


500


and that of the blower


230


have reached the minimum values, in step S


240


, the degree θ of opening of the flow rate control valve


400


is decreased by a predetermined value so as to reduce the flow rate V


r


of the radiator and to reduce the radiating effect of the radiator


200


so that the water temperature T


p


can be increased. In step S


230


, when the duty ratio of the pump


500


and that of the blower


230


have not reached the minimum values, the duty ratio of the pump


500


and that of the blower


230


which are controlled in step S


220


are maintained. Since the steps S


200


, S


210


, S


230


and S


240


repeatedly return to step S


100


, feedback control is conducted so that the water temperature T


p


converges upon the target water temperature T


map


.




In step S


130


, when it is judged that the water temperature T


p


is put into a predetermined range of the target water temperature T


map


by the feedback control conducted on the water temperature T


p


, the program proceeds to step S


140


. According to the power control map composing the second map shown in

FIG. 4

, the duty ratio corresponding to the pump


500


and the duty ratio corresponding to the blower


230


are determined so that the sum L


c


of the power consumption of the pump


500


and that of the blower


230


can be substantially minimized, and then each of the pump


500


and the blower


230


is operated at the respective determined duty ratio.




The power control map is made for each outside air temperature T


a


and operation state of the air-conditioner


700


. The power control map shows a combination of the operation duty ratio of the pump


500


with the operation duty ratio of the blower


230


satisfying the target water temperature T


map


at that time according to the state of a load given to the engine


100


. Also, the point L


cmin


, at which the sum L


c


of the power consumptions of both of them can be substantially minimized, can be elicited by using the power control map (In the present application, “The sum (L


c


) of the power consumptions is substantially minimum” means that the sum (L


c


) of the power consumptions is in a range of the minimum point+70 W.). To develop the present invention, the inventors utilized the fact that the pump


500


and the blower


230


can be operated independently from the engine


100


and also focussed on the combined cooling effect and the combined power consumption of the both of them. That is, as shown in

FIG. 5

, of course, the more the flow rate of the pump


500


is increased, the more the power consumption of the pump


500


is increased. On the other hand, the power consumption of the blower


230


, which is necessary for keeping the water temperature at T


p


A when the engine is given a load A, can be reduced in a region in which the flow rate is high, which is contrary to the case of the pump


500


. For example, when the pump


500


and the blower


230


are operated at the point of flow rate “a” and the water temperature is kept at T


p


A, if the flow rate of the pump


500


is increased to the point “b” (In this case, the power consumption of the pump


500


is also increased as shown by the arrow “d”. ), the flow rate V


r


of the radiator is increased, so that the radiating effect of the radiator


200


is increased. Therefore, in order to keep the water temperature at T


p


A, the flow rate of the air blown by the blower


230


may be reduced corresponding to the increase in the radiating effect. Accordingly, the power consumption of the blower


230


is reduced as shown by the arrow “e”. It can be understood from the above that, by combining the power consumption characteristic curve of the pump


500


and the power consumption characteristic curve of the blower


230


for keeping the water temperature at T


p


A constantly, a characteristic curve of the sum L


c


of the power consumptions of both of them, in which the sum L


c


becomes a relative minimum value (This is L


cmin


) at the point “c” of flow rate, can be obtained.




According to the characteristic curve of the sum L


c


of the power consumptions, the power control map shown in

FIG. 4

is made.

FIG. 4

shows each point L


cmin


at which the sum L


c


of the power consumptions becomes minimum for each parameter of the load of the engine


100


. In this embodiment, load


1


to load


5


are made to be parameters, and the minimum values L


cmin




1


to L


cmin




5


for each load are shown in the map. For example, when the load of the engine


100


is a load


3


at the vehicle speed V


v




1


and the suction pressure P


a




1


, the point L


cmin




3


can be obtained at which the target water temperature T


map




2


is satisfied and the sum L


c


of the power consumptions is minimized (On the same curve, when it is distant from the point L


cmin




3


, the sum L


c


of the power consumptions is increased.). In step S


140


, ECU


600


gives the pump duty ratio D


p


and the blower duty ratio D


s


corresponding to this L


cmin




3


respectively to the pump


500


and the blower


230


, so that the pump


500


and the blower


230


can be operated.




Due to the aforementioned structure and operation, the water temperature to be controlled (the target water temperature T


map


) is determined according to the state of a load given to the engine


100


, and the operating state of the pump


500


and that of the blower


230


can be adjusted to an appropriate combination thereof. Therefore, the temperature of the cooling water can be appropriately control at all times. Further, it is possible to conduct control so that the sum L


c


of the power consumption of the pump


500


and that of the blower


230


can be substantially minimized. Accordingly, the power consumption of the entire cooling system can be reduced.




In this connection, although the suction pressure P


a


and the vehicle speed V


v


are used as a parameter for detecting the load of the engine


100


, as long as it is a parameter expressing the state of an engine and the running state of a vehicle, which have an influence on the cooling water temperature T


p


, for example, the rotational speed of the engine


100


, the degree of opening of the throttle valve or the quantity of the air taken in can be also used as a parameter.




Although, in this embodiment, explanations are made under the condition that an electrically operated pump is used in the circuit, it should be noted that the same effect can be provided when a hydraulic pump is used.




In this connection, the present invention is described in detail referring to the specific embodiment. However, it should be noted that numerous modifications and variations could be made by one skilled in the art without departing from the spirit and scope of the present invention.



Claims
  • 1. A cooling syst em for a liquid-cooled internal combustion engine cooled by coolant comprising:a radiator for cooling the coolant which flows out from the liquid-cooled internal combustion engine cooled by coolant and which flows into the engine; a bypass circuit by which the coolant flowing out from the engine bypasses the radiator; a pump for circulating the coolant between the radiator and the engine, the pump being operated independently from the engine rotation; a blower for blowing air to the radiator; a flow rate control valve for controlling a bypass flow rate of coolant flowing in the bypass circuit and a radiator flow rate of coolant flowing in the radiator; a control means for controlling the operations of the pump, the blower and the flow rate control valve; a coolant temperature sensor for detecting the temperature of the coolant; wherein the control means determines a combination of the cooling effect by the pump and the cooling effect by the blower to get a required cooling effect determined according to a load given to the engine, the control means further comprising: a first map for determining a target coolant temperature (Tmap) according to a load given to the engine; a second map for determining control quantities used for controls of the pump and the blower according to a load given to the engine; a coolant temperature judging means for judging whether or not the detected coolant temperature detected by the coolant temperature sensor is higher than the target coolant temperature determined by the first map, by comparing the detected coolant temperature with the target coolant temperature, and whether or not the detected coolant temperature is within a predetermined range in which the target coolant temperature is used as a reference value; a feedback control means for feedback controlling the flow rate of discharge of the pump, the quantity of the air blown by the blower and the degree of opening of the flow rate control valve, based on the detected coolant temperature, when judging that the detected coolant temperature is not within the predetermined range in which the target coolant temperature is used as a reference value, the feedback control means comprising a coolant temperature-fall control means and a coolant temperature-rise control means, wherein, when the detected coolant temperature is higher than the target coolant temperature, the coolant temperature-fall control means preferentially controls the flow rate control valve to increase the degree of opening of the valve in increments of a predetermined value from initial degree of opening of the valve so as to increase the flow rate of the coolant flowing in the radiator, and after the degree of opening of the valve substantially reaches a full-open state, the coolant temperature-fall control means then increases the flow rate of discharge of the pump and the quantity of the air blown by the blower, and wherein, when the detected coolant temperature is lower than the target coolant temperature, the coolant temperature-rise control means decreases the flow rate of discharge of the pump and the quantity of the air blown by the blower and controls the degree of opening of the valve so as to decrease the flow rate of the coolant flowing in the radiator; a map-based control means for controlling the flow rate of discharge of the pump and the quantity of the air blown by the blower, based on the control quantities determined by the second map, when judging that the detected coolant temperature is within the predetermined range in which the target coolant temperature is used as a reference value.
  • 2. A cooling system for a liquid-cooled internal combustion engine cooled by coolant comprising:a radiator for cooling the coolant which flows out from the liquid-cooled internal combustion engine cooled by coolant and which flows into the engine; a bypass circuit by which the coolant flowing out from the engine bypasses the radiator; a pump for circulating the coolant between the radiator and the engine, the pump being operated independently from the engine rotation; a blower for blowing air to the radiator; a flow rate control valve for controlling a bypass flow rate of coolant flowing in the bypass circuit and a radiator flow rate of coolant flowing in the radiator; a control means for controlling the operations of the pump, the blower and the flow rate control valve; a coolant temperature sensor for detecting the temperature of the coolant; wherein the control means determines a combination of the cooling effect by the pump and the cooling effect by the blower to get a required cooling effect determined according to a load given to the engine, the control means further comprising: a first map for determining a target coolant temperature (Tmap) according to a load given to the engine; a second map for determining control quantities used for controls of the pump and the blower according to a load given to the engine; a coolant temperature judging means for judging whether or not the detected coolant temperature detected by the coolant temperature sensor is higher than the target coolant temperature determined by the first map, by comparing the detected coolant temperature with the target coolant temperature, and whether or not the detected coolant temperature is within a predetermined range in which the target coolant temperature is sued as a reference value; a feedback control means for feedback controlling the flow rate of discharge of the pump, the quantity of the air blown by the blower and the degree of opening of the flow rate control valve, based on the detected coolant temperature, when judging that the detected coolant temperature is not within the predetermined range in which the target coolant temperature is used as a reference value, the feedback control means comprising a coolant temperature-fall control means and a coolant temperature-rise control means, wherein, when the detected coolant temperature is higher than the target coolant temperature, the coolant temperature-fall control means controls the degree of opening of the flow rate control valve so as to increase the flow rate of the coolant flowing in the radiator and increases the flow rate of discharge of the pump and the quantity of the air blown by the blower, and wherein, when the detected coolant temperature is lower than the target coolant temperature, the coolant temperature-rise control means preferentially controls the pump and the blower to decrease the flow rate of discharge of the pump and the quantity of the air blown by the blower, and after the flow rate of discharge of the pump and the quantity of the air blown by the blower reach respective minimum values, the coolant temperature-rise control means then decreases the degree of opening of the valve in increments of a predetermined value from initial degree of opening of the valve so as to decrease the flow rate of the coolant flowing in the radiator; a map-based control means for controlling the flow rate of discharge of the pump and the quantity of the air blown by the blower, based on the control quantities determined by the second map, when judging that the detected coolant temperature is within the predetermined range in which the target coolant temperature is used as a reference value.
  • 3. A cooling system for a liquid-cooled internal combustion engine cooled by coolant comprising:a radiator for cooling the coolant which flows out from the liquid-cooled internal combustion engine cooled by coolant and which flows into the engine; a bypass circuit by which the coolant flowing out from the engine bypasses the radiator; a pump for circulating the coolant between the radiator and the engine, the pump being operated independently from the engine rotation; a blower for blowing air to the radiator; a flow rate control valve for controlling a bypass flow rate of coolant flowing in the bypass circuit and a radiator flow rate of coolant flowing in the radiator; a control means for controlling the operations of the pump, the blower and the flow rate control valve; a coolant temperature sensor for detecting the temperature of the coolant; wherein the control means determines a combination of the cooling effect by the pump and the cooling effect by the blower to get a required cooling effect determined according to a load given to the engine, the control means further comprising: a first map for determining a target coolant temperature (Tmap) according to a load given to the engine; a second map for determining control quantities used for controls of the pump and the blower according to a load given to the engine; a coolant temperature judging means for judging whether or not the detected coolant temperature detected by the coolant temperature sensor is higher than the target coolant temperature determined by the first map, by comparing the detected coolant temperature with the target coolant temperature, and whether or not the detected coolant temperature is within a predetermined range in which the target coolant temperature is used as a reference value; a feedback control means for feedback controlling the flow rate of discharge of the pump, the quantity of the air blown by the blower and the degree of opening of the flow rate control valve, based on the detected coolant temperature, when judging that the detected coolant temperature is not within the predetermined range in which the target coolant temperature is used as a reference value; the feedback control means comprising a coolant temperature-fall control means and a coolant temperature-rise control means, wherein, when the detected coolant temperature is higher than the target coolant temperature, the coolant temperature-fall control means preferentially controls the flow rate control valve to increase the degree of opening of the valve in increments of a predetermined value from initial degree of opening of the valve so as to increase the flow rate of the coolant flowing in the radiator, and after the degree of opening of the valve substantially reaches a full-open state, the coolant temperature-fall control means then increases the flow rate of discharge of the pump and the quantity of the air blown by the blower, and wherein, when the detected coolant temperature is lower than the target coolant temperature, the coolant temperature-rise control means preferentially controls the pump and the blower to decrease the flow rate of discharge of the pump and the quantity of the air blown by the blower, and after the flow rate of discharge of the pump and the quantity of the air blown by the blower reach respective minimum values, the coolant temperature-rise control means then decreases the degree of opening of the valve in increments of a predetermined value from initial degree of opening of the valve so as to decrease the flow rate of the coolant flowing in the radiator; a map-based control means for controlling the flow rate of discharge of the pump and the quantity of the air blown by the blower, based on the control quantities determined by the second map, when judging that the detected coolant temperature is within the predetermined range in which the target coolant temperature is used as a reference value.
  • 4. A cooling system for a liquid-cooled internal combustion engine cooled by coolant, according to claim 3,wherein the pump comprises an electrically operated pump driven by a motor controlled by a control signal from the control means, and the blower comprises an electrically operated blower driven by a motor controlled by a control signal from the control means, and wherein, when the degree of opening of the flow rate control valve is minimum, the flow rate of coolant flowing in the radiator becomes substantially 0 (zero) and the flow rate of coolant flowing in the bypass circuit becomes substantially maximum, while when the degree of opening of the flow rate control valve is maximum, the flow rate of coolant flowing in the radiator becomes substantially maximum and the flow rate of coolant flowing in the bypass circuit becomes substantially minimum.
  • 5. A cooling system for a liquid-cooled internal combustion engine cooled by coolant, according to claim 3,wherein the load given to the engine is derived from a suction pressure of the engine and the speed of a vehicle on which the engine is mounted.
  • 6. A cooling system for a liquid-cooled internal combustion engine cooled by coolant, according to claim 3,wherein the control quantities, by which the pump and the blower are controlled to be operated in the manner that the sum of the power consumption of the pump and that of the blower is made substantially minimum, are set and memorized in the second map in advance.
Priority Claims (1)
Number Date Country Kind
2000-011408 Jan 2000 JP
US Referenced Citations (3)
Number Name Date Kind
5390632 Ikebe et al. Feb 1995 A
5619957 Michels Apr 1997 A
6308664 Ambros Oct 2001 B1
Foreign Referenced Citations (4)
Number Date Country
58-074824 May 1983 JP
5-231148 Sep 1993 JP
5-321665 Dec 1993 JP
9-079211 Mar 1997 JP
Continuations (1)
Number Date Country
Parent PCT/JP01/00366 Jan 2001 US
Child 09/955717 US