The present invention relates to a cooling system of a ring segment applied to a gas turbine and the gas turbine.
Priority is claimed on Japanese Patent Application No 2010-014356, filed on Jan. 26, 2010, the contents of which are incorporated herein by reference.
Conventionally, since combustion gas with a high temperature and high pressure passes through a turbine of a gas turbine, which is used in the generation of electrical energy, it is important to cool a ring segment and the like in order to continue stabilized operation. In particular, due to improvements in the thermal efficiency of gas turbines in recent years, the temperature of combustion gas continues to increase, and it is necessary to further strengthen cooling capacity.
The gas turbine 1 supplies the combustion gas FG generated in the combustor 3 to turbine vanes 7 and turbine blades 8, and causes the turbine blades 8 to rotate around the rotating shaft 5, thereby converting rotational energy into electrical power. The turbine vanes 7 and the turbine blades 8 are alternately disposed along the flow direction of the combustion gas FG. Moreover, the turbine blades 8 are disposed in a circumferential direction of the rotating shaft 5, and thus rotate together with the rotating shaft 5.
As shown in
For this reason, the high-temperature combustion gas ingested by the rotation of the turbine blades 8 stays on the inner circumference of the seal plate 53. Thereby, an outer surface temperature of the segment bodies 41 is raised, and thus oxidation thinning easily takes place at a corner portion of each segment body 41. To avoid this phenomenon, cooling passages 55 and 56 are disposed on opposite sides of the end portions 51 and 52 of the neighboring segment bodies 41 such that the cooling air CA collides with the end portions 51 and 52 opposite each other.
That is, the cooling passage 55 is disposed in the end portion 51 which is front side in the rotation direction of the rotating shaft 5, and thus the cooling air CA, which has performed the impingement cooling on the main body of the segment body, is supplied to blow into the combustion gas of the gap G between the end portions 51 and 52 via a cavity 54. On the other band, the cooling passage 56 is also disposed in the end portion 52 which is rear side in the rotation direction of the neighboring segment body 41, and thus the cooling air CA after the impingement cooling blows into the gap between the end portions 51 and 52. The cooling passages 55 and 56 of both of the end portions 51 and 52 are disposed for blowing toward the corner portions of the lower sides of the end portions 51 and 52 of the segment bodies 41 adjacent to each other. By combination of the cooling passage 55 of the front-end portion 51 and the cooling passage 56 of the rear-end portion 52, each of the end portions 51 and 52 undergoes convection cooling, and a stagnant gas in the gap between the end portions 51 and 52 is purged into the combustion gas FC; and cools an atmospheric gas to prevent oxidation and thinning of the corner portions of the end portions 51 and 52 of the segment bodies 41.
An example of the cooling system of the ring segment described above is disclosed in Patent Document 1.
According to the aforementioned cooling system of the gap G between the segment bodies 41, the atmospheric gas, which stagnates in the gap G between the end portions 51 and 52 of the segment bodies 41, is cooled to be able to prevent the oxidation and thinning of the corner portion of the segment body 41. However, an amount of the cooling air for purging increases, reducing the that efficiency in gas turbines.
The present invention has been made in view of the above-described circumstances, and an object of the invention is to provide a cooling system of a ring segment and a gas turbine, which prevent the oxidation and thinning of the segment body 41, promote reduction in the amount of cooling air for cooling the end portions 51 and 52 of the segment bodies 41, and increase thermal efficiency of the entire gas turbine.
The present invention employs the following means to solve the aforementioned problems.
The present invention provides a cooling system of a ring segment for a gas turbine, which is formed of a plurality of segment bodies disposed around a rotating shaft in an annular shape, and a seal plate for sealing a gap between end portions facing each other in a direction of the rotating shaft of the segment bodies adjacent to each other, wherein the segment body includes: first cooling passages formed of cooling passages of a first region and cooling passages of a second region, the first-region cooling passages being disposed in an axial direction of the rotating shaft of a main body of the segment body and disposed adjacent to the end portion on a rear side in a rotation direction, and the second-region cooling passages being disposed on a farther front side in the rotation direction than the first-region cooling passages and having a smaller passage cross-sectional area than the first-region cooling passages; second cooling passages disposed at one of the end portions in a direction approximately perpendicular to the first cooling passages, and blowing a cooling air toward the end portion of the neighboring segment body; and third cooling passages formed on a farther outer side in a radial direction than the first cooling passages of an upstream-end portion of the segment body, and connecting a first cavity, which is disposed approximately perpendicular to the axial direction of the rotating shaft at the upstream-end portion, with a cooling space, which is surrounded by the main body of the segment body and a collision plate having a plurality of small holes. Here, the first-region cooling passages are disposed adjacent to the second cooling passages of the neighboring segment body.
According to the present invention, since the cross-sectional area of each first-region cooling passage is greater than that of each second-region cooling passage, the cooling performance of the first-region cooling passages is increased, so that the cooling of the end portion on the rear side in the rotation direction is strengthened, and the cooling air blowing from the rear-end portion into the combustion gas of the gap portion can be omitted. Moreover, since the first-region cooling passages are made adjacent to the end portion to carry out convection cooling on the end portion, film cooling is reinforced by the cooling air blowing from the end portion of the neighboring segment body, and thus the cooling performance of the vicinity of the corner portion of the end portion is further strengthened. Further, the third cooling passages are provided in an outer radial direction of the upstream-end portion of the segment body, and thus the cooling of the segment body is further strengthened. As such, the segment body, particularly the corner portion of the end portion, is prevented from being oxidized and thinned. Simultaneously, the amount of cooling air for the entire segment body is reduced, and the thermal efficiency of the gas turbine is improved.
The present invention also provides a cooling system of a ring segment for a gas turbine, which is formed of a plurality of segment bodies disposed around a rotating shaft in an annular shape, and a seal plate for sealing a gap between end portions facing each other in a direction of the rotating shaft of the segment bodies adjacent to each other, wherein the segment body includes: first cooling passages formed of cooling passages of a first region and cooling passages of a second region, the first-region cooling passages being disposed in an axial direction of the rotating shaft of a main body of the segment body and disposed adjacent to the end portion on a rear side in a rotation direction, and the second-region cooling passages being disposed on a farther front side in the rotation direction than the first-region cooling passages and having a greater arrangement pitch than the first-region cooling passages; second cooling passages disposed at one of the end portions in a direction approximately perpendicular to the first cooling passages, and blowing a cooling air toward the end portion of the neighboring segment body; and third cooling passages formed on a farther outer side in a radial direction than the first cooling passages of an upstream-end portion of the segment body, and connecting a first cavity, which is disposed approximately perpendicular to the axial direction of the rotating shaft at the upstream-end portion, with a cooling space, which is surrounded by the main body of the segment body and a collision plate having a plurality of small holes. Here, the first-region cooling passages are disposed adjacent to the second cooling passages of the neighboring segment body.
According to the present invention, since the arrangement pitch of the first-region cooling passages is smaller than that of the second-region cooling passages, the cooling performance of the first-region cooling passages is increased, so that the cooling of the end portion on the rear side in the rotation direction is strengthened, and the cooling air blowing from the rear-end portion into the combustion gas of the gap portion may be omitted. Moreover, since the first-region cooling passages are disposed adjacent to the end portion to carry out convection cooling on the end portion, film cooling is reinforced by the cooling air blowing from the end portion of the neighboring segment body, and thus the cooling performance of the vicinity of the corner portion of the end portion is further strengthened. Further, the third cooling passages are provided on an upper side of the upstream-end portion of the segment body and thus the cooling of the segment body is further strengthened. As such, the segment body, particularly the corner portion of the end portion, is prevented from being oxidized and thinned. Simultaneously, the amount of cooling air for the entire segment body is reduced, and the thermal efficiency of the gas turbine is improved.
The second cooling passages of the present invention may be disposed at least at the end portion on the front side in the axial direction of the rotating shaft.
In this case, the end portion on the front side in the rotation direction which is apt to be exposed to high temperature is cooled, so that the oxidation and thinning of the vicinity of the front-end portion can be prevented.
The second cooling passages of the present invention may have a slope for blowing toward a corner portion of lower of the end portion of the neighboring segment body.
In this case, since the second cooling passages are sloped downwardly, the blown cooling air collides with the corner portion of the neighboring end portion, and the vicinity of the corner portion of the segment body undergo the film cooling, so that the oxidation and thinning of the corner portion exposed to high temperature can be prevented.
In the present invention, the first and third cooling passages may have a shape turning back in the axial direction of the rotating shaft via the first cavity, and the first cooling passages may be disposed to pass from the first cavity through the main body of the segment body in the axial direction of the rotating shaft and to open on a downstream-end face.
In this case, since the first and third cooling passages have the shape turning back in the axial direction of the rotating shaft via the first cavity, and each third cooling passage passes through the main body of the segment body in the axial direction and is open on the downstream-end portion at an end thereof, long cooling passages are formed in the axial direction of the rotating shaft, so that the main body of the segment body is efficiently cooled, and the amount of cooling air can be further reduced.
The present invention may provide a gas turbine having the aforementioned cooling system of a ring segment.
In this case, since the amount of cooling air for the ring segment is reduced, and the air amount is made appropriate, the thermal efficiency of the entire gas turbine is improved.
According to the present invention, it is possible to prevent the oxidation and thinning of an end portion of a main body of a segment body, and reduce the amount of cooling air for the end portion. Thereby, the amount of cooling air for the entire ring segment is reduced, and the thermal efficiency of the entire gas turbine is improved.
Embodiments of a cooling system of a ring segment and a gas turbine relating to the present invention will be described below with reference to
The first embodiment will be described below with reference to
A ring segment 10 is a constituent member of a turbine 4 that is supported by a casing 47, and is made up of a plurality of segment bodies 11 that are arranged in the circumferential direction of a rotating shaft 5 to form a ring shape. As described in the Background Art section, the segment bodies 11 are disposed so that a fixed clearance is secured between the inner circumferential surface 12b of a main body (a bottom plate) 12 of each segment body 11 and a tip 8a of a turbine blade 8. The segment bodies 11 are formed, for example, of a heat-resistant nickel alloy or the like.
In the segment body 11, the main constituent elements are a main body (bottom plate) 12, hooks 42, and a collision plate 44. The segment body 11 is attached to isolation rings 46 via the hooks 42 that are disposed in upstream and downstream sides of the flow direction of combustion gas FG, and is supported in the casing 47 via the isolation rings 46. The segment body 11 is provided with a cooling space 32, which is enclosed by the main body 12, the collision plate 44, the hooks 42, and end portions 18 and 19 (see
The collision plate 44 partitions an upper space of the cooling space 32. The collision plate 44 is provided with a number of small holes 45 through which a cooling air CA passes. A reception space 31 is disposed on the radial outer side of the collision plate 44, and the cooling air CA in the casing 67 is introduced into the reception space 31 via a supply hole 48. The cooling air CA supplied to the reception space 31 is blown from the small holes 45 into the cooling space 32 with the entirety equalized to approximately the same pressure, and performs impingement cooling on the outer circumferential surface 12a of the main body 12 of the segment body 11.
Further, as shown in
The first-region cooling passages 24 are disposed adjacent to the end portion 19 on the rear side in the notation direction, particularly the corner portion 19a on a lower of the end portion 19, and are disposed parallel to the end portion 19. Like the second-region cooling passages 25, each of the first-region cooling passages 24 communicates with the first cavity 20 at one end thereof and opens to the combustion gas on the downstream-end face 17a at the other end thereof in the axial direction of the rotating shaft 5.
It is preferable that the main-body cooling passages (first cooling passages) 21 include circular passages and that they be disposed from the upstream side (an upstream end portion) of the flow direction of the combustion gas toward the downstream side (a downstream end portion) at the same arrangement pitch. Further, the passages may have an elliptical shape, a rectangular shape, or a slit shape, rather than the circular shape. The passages other than the first-region cooling passages 24 have the same opening cross-sectional area.
Next, a cooling system of the end portion of the segment body will be described below.
As shown in
Moreover, it is preferable that the end portion cooling passages (second cooling passages) 23 include circular passages and be disposed from the upstream side toward the downstream of the flow direction of the combustion gas FG with the same hole diameter at the same arrangement pitch. Moreover, the passages may have an elliptical shape, a rectangular shape, or a slit shape in addition to the circular shape.
Next, a cooling system of the portion of the gap of the segment body will be described using
On the other hand, at the end portion 19 of the neighboring segment body 11 on the rear side in the rotation direction, the first-region cooling passages 24 are disposed adjacent to the corner portion 19a of the lower of the rear-end portion 19 without the cooling passages directly blowing to the portion of the gap G as shown in the aforementioned Patent Document 1. That is the surrounding outer surface of the corner portion 19a of the end portion 19 of the segment body on the rear side in the rotation direction is subjected to film cooling by the cooling air CA blowing from the end portion cooling passages (second cooling passage) 23 of the end portion 18 of the neighboring segment body 11, while the end portion 19 itself is subjected to convection cooling by the first-region cooling passages 24.
Further, in the cooling system of Patent Document 1 shown in
In the present embodiment, a method of cooling the ring segment and a method of supplying the cooling air w111 be described below. The cooling air CA from the casing 47 is supplied to each segment body via the supply hole 48. The cooling air blows from the small holes 45 of the collision plate 44 disposed in the segment body to the cooling space 32, and thus carries out the impingement cooling on the outer circumferential surface of the main body 12 of the segment body. The cooling air CA after the impingement cooling carries out the convection cooling on the upper space of the upstream-end portion 16 when supplied from the upstream end cooling passages (third cooling passages) 26 to the first cavity 20. Further, the cooling air CA supplied to the first cavity 20 flows to the main-body cooling passages (first cooling passages) 21 passing through the main body 12 of the segment body 11 in the axial direction of the rotating shaft 5, and discharged from the downstream-end face 17a into the combustion gas, thereby carrying out the convection cooling on the main body 12. Since the first-region cooling passages 24 are closer to the end portion 19 on the rear side in the rotation direction of the rotating shaft 5 and have a larger passage cross-sectional area compared to the second-region cooling passages 25, they have higher cooling performance than the second-region cooling passages 25. Accordingly, there is a large cooling effect on the vicinity of the corner portion 19a of the rear-end portion 19.
Meanwhile, the cooling air CA supplied from the cooling space 32 to the second cavity 22 is supplied to the end portion cooling passages (second cooling passage) 23, and is discharged to the portion of the gap G between the segment bodies 11, thereby carrying out convection cooling on the front-end portion 22, and purging the combustion gas to cool the atmospheric gas. Moreover, the cooling air CA is discharged from the end portion cooling passages (second cooling passage) 23 having a downward slope, blows to the corner portion 19a of the end portion 19 on the rear, side of the neighboring segment body 11, and carries out the film cooling on the vicinity of the corner portion 19a and the inner circumferential surface of the downstream-side segment body 11.
In the cooling system constituting the portion of the gap G between the segment bodies 11, the end portion 18 on the front side in the rotation direction is subjected to the convection, cooling by the cooling air CA from the end portion cooling passages (second cooling passage) 23. Moreover, at the opposite rear-end portion 19 of the neighboring segment body 11, the film cooling effect that is produced on the vicinity of the corner portion 19a by the cooling air CA blowing out of the end portion cooling passages (second cooling passage) 23 and the convection cooling effect that is produced by the first-region cooling passages 24 disposed in the end portion 19 an the rear side of the segment body 11 are combined in a superposable manner, and thus the vicinity of the rear-end portion 19 are efficiently cooled. That is, instead of removing the cooling passages through which the cooling air CA blows from the rear-end portion 19 toward the gap G as shown in Patent Document 1, the first-region cooling passages 24 are disposed adjacent to the end portion 19, so that the convection cooling of the end portion 19 is strengthened, and the cooling performance can be maintained to the same extent as the conventional cooling method shown in Patent Document 1.
That is by the combination of the end portion cooling passages (second cooling passages) 23 of the portion of the gap G between the segment bodies 11 and the first-region cooling passages 24 of the neighboring segment body 11, the cooling performance of the end portions 18 and 19 on the opposite sides of the portion of the gap G is improved, and the amount of the cooling air is reduced.
Furthermore, in the case in which the main-body cooling passages (first cooling passages) 21 and the end portion cooling passages (second cooling passages) 23 are combined to have the shape turning back in the axial direction of the rotating shaft 5, the cooling performance of the segment body 11 is further improved. That is, the combustion gas FG flowing to the vicinity of the segment body 11 has the highest pressure around the upstream-end portion located upstream of the flow direction thereof and the lowest pressure around the downstream-end portion located downstream of the flow direction thereof. Accordingly, the cooling air CA, which flows from the cooling space 32 to the upstream end cooling passages (third cooling passages) 26 in the axial direction of the rotating shaft 5 and then is supplied to the first cavity 20, and flows to the main-body cooling passages (first cooling passages) 21 in the axial direction of the rotating shaft 5 and then is discharged from the downstream-end face 17a, makes use of a differential pressure between the cooling air CA supplied from the casing 47 and the cooling air discharged from the downstream-end face 17a.
That is, since the main-body cooling passages (first cooling passages) 21 arranged in the axial direction of the rotating shaft 5 can form the cooling passages so as to use a maximum differential pressure and to have a maximum length in the axial direction of the rotating shaft 5, they provide high cooling performance and can reduce the amount of cooling air compared to the related art. In other words, in comparison with the cooling passages 57 and 58 that are axially arranged in the main body of the segment body 11 shown in
Meanwhile, in the case of the cooling passages shown in. Patent Document 1, since the cooling passage 57 of the upstream-side end portion is open on the upstream-end face where the pressure of the combustion gas is highest, and discharges the cooling air CA into the combustion gas FG without being able to sufficiently use the differential pressure between the cooling air CA, the amount of cooling air is increased, and the cooling performance is reduced, compared to the present invention.
The first-region cooling passages 24 constitute some of the main-body cooling passages (first cooling passages) 21, and use the reused cooling air CA to strengthen the cooling performance by means of the enlargement of the passage cross-sectional area and to compensate for the cooling performance of the rear-end portion 19 by making the cooling air adjacent to the end portion 19, and thereby the cooling of the end portion 19 is strengthened. That is, by not using the air blowing into the portion of the gap G between the rear-end portions 18 and 19 and by using the air reused for the cooling air CA flowing through the first-region cooling passages 24, it is possible to have the same cooling performance as the related art and reduce the amount of cooling air for the segment body.
Further, since the cooling air, which directly blows from the cooling passage 56 on the rear side in the rotation direction shown in Patent Document 1 into the gap between the end portions 18 and 19, blows in the direction opposite to the rotation direction of the turbine blades 8, this is responsible for the loss on the turbine blades 8. However, the present invention has an advantage in that, since the cooling passage 56 is not used, the loss of the turbine blades 8 does not take place, and the thermal efficiency of the turbine is improved.
According to the configuration of the present embodiment, the atmospheric gas in the portion of the gap G between the end portions 18 and 19 is purged, and thus the temperature thereof is reduced. Moreover, as described above, the cooling performance of the portion of the gap G between the end portions 18 and 19 of the segment bodies 11 is strengthened, and thus the amount of cooling gas is reduced. As a result, the oxidation and thinning of the vicinity of the end portions 18 and 19 of the segment bodies 11 are prevented. In addition, the amount of cooling air for the entire segment body 11 is reduced, and the thermal efficiency of the turbine is improved.
The second embodiment will be described below with reference to
Multiple first-region cooling passages 24 may be formed. Moreover, the cooling passages may have an elliptical shape, a rectangular shape, or a slit shape, rather than the circular shape. The passages other than the first-region cooling passages 24 have the same opening cross-sectional area.
In the present embodiment, the cooling system shown in
Moreover, the present embodiment is the same as the first embodiment in that the first-region cooling passages 24 are designed to have higher cooling performance than the second-region cooling passages 25, and the operation and effects caused by the configuration of the present embodiment are the same as the first embodiment.
The present invention is not limited to the embodiments described above but embraces modifications and improvements within the scope capable of accomplishing the object of the present invention.
According to the cooling system of a ring segment and the gas turbine of the present invention, it is possible to prevent the oxidation and thinning of the end portion of the main body of the segment body, and to reduce the amount of cooling air for the end portion. Thereby, the amount of cooling air for the entire ring segment is reduced, and thermal efficiency of the entire gas turbine is improved.
Number | Date | Country | Kind |
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2010-014356 | Jan 2010 | JP | national |