COOLING TANK FOR HOT REGIONS

Information

  • Patent Application
  • 20250092648
  • Publication Number
    20250092648
  • Date Filed
    September 20, 2023
    a year ago
  • Date Published
    March 20, 2025
    7 days ago
Abstract
This invention provides a device for cooling water, which is supplied hot from rooftop tank or municipal network, in hot regions. It is comprised of an inner tank placed inside an outer main tank with a source and means of water supply from water inside the outer main tank. The inner tank water is exposed to the outside air and wind and cools by evaporative cooling, which in turn cools the water in the outer main tank, without mixing or contamination. The device is insulated and equipped with means for cleaning. The invention presented here in three embodiments, namely a stand-alone cooling tank, a retrofit to an existing tank and a dual-purpose tank for water storage with cooling feature.
Description
BACKGROUND

The present invention relates to the field of household appliances and specifically to a domestic water cooler designed for, but not limited to, houses in hot regions where municipality water is stored in rooftop tanks. In hot regions, the water stored in rooftop tanks can become excessively hot, making it uncomfortable for bathing or washing. The high water temperature is due to several reasons including high ambient temperature, direct sunlight and hot water supply from the source. Traditional methods of cooling, such as refrigeration or ice, may not be practical or cost-effective for cooling large quantities of water. One of the popular means is to leave tank uncovered or install exhaust fan on tank cover to circulate air to cool the water down. Those methods proven effective in cooling; however, they will contaminate the water inside the tank and vaporize disinfectant chlorine.


Evaporative cooling has been described in prior art patents. For example, U.S. Pat. No. 7,234,309 discloses dividing the cooling fluid, which has been evaporatively cooled by outside air as it passed through an evaporative cooling section, into a first cooling fluid and a second cooling fluid, and re-circulating the first cooling fluid in an apparatus to be cooled. U.S. Pat. No. 10,712,031 describes a system comprising an evaporative cooling water source, a water-to-water heat exchanger in fluid communication with the evaporative water source, an air-to-water heat exchanger in fluid communication with the water-to-water heat exchanger and positioned to received heated air from a group of electronic devices.


However, evaporative cooling has not been effectively applied to water storage devices for home use. There is a need for an economical domestic water cooler specifically designed for houses in hot regions, which can effectively cool the stored water without the need for refrigeration or additional energy consumption.


SUMMARY OF INVENTION

The present invention provides a device to cool the water supplied from the hot source (rooftop tank or municipality water supply network) and supply relatively cold water for household use. This invention is to avoid the mix of the contaminated water used for evaporative cooling and the fresh water supplied to the house.


According to an aspect of the present invention, there is provided a tank inside the main tank with the inner tank water open to the outside air/wind and cooled by natural evaporative cooling. The cold water in the inner tank then cools the fresh water in the outer main tank by conduction heat transfer. The design ensures that the inner tank contaminated water does not mix with the fresh water in the outer main tank. The device presented here in three embodiments, all based on the same concept, which cover a standalone cooling tank, a retrofit to an existing tank and a dual-purpose tank for water storage and cooling.





BRIEF DESCRIPTION OF THE DRAWINGS


FIG. 1 illustrates a cross-sectional view of a cooling tank with an inner tank and an outer tank sealed off from the inner tank;



FIG. 2 illustrates an exterior view of a cooling tank with an inner tank and an outer tank sealed off from the inner tank;



FIG. 3 illustrates an exterior view of a retrofit solution for existing tanks using the same concept;



FIG. 4 illustrates a cross-sectional view of a retrofit solution for existing tanks using the same concept; and



FIG. 5 illustrates a low-pressure one-way valve and shut-off valve.





DETAILED DESCRIPTION

This invention described in three embodiments, namely, standalone cooling tank, retrofit to existing tank and dual-purpose tank for water storage and cooling. They all based on the same concept.



FIG. 1 illustrates a cross-sectional view of a cooling tank with an inner tank and an outer tank sealed off from the inner tank according to a first embodiment, and FIG. 2 illustrates an exterior view of a cooling tank with an inner tank and an outer tank sealed off from the inner tank according to the first embodiment.


This embodiment is a dedicated cooling tank which comprises of a sealed tank 1 shaped to integrate inner tank 2 and outer tank 3 in one piece with outside thermal insulation 4. The water in the inner tank 2 is exposed to the outside air, which will cool the water in the inner tank 2 by evaporative cooling. The cold water in the inner tank 2 in turn cools the fresh water in the outer sealed tank 3 by heat conduction. The water in inner tank 2 will be topped up as needed through a float valve 5 with shut off valve 6 for cleaning and maintenance, allowing water to enter from the outer tank 3 without return flow.


The outer tank 3 is equipped with inlet 7 from a slightly higher head pressure such as from a taller or higher tank. This inlet directs the water flow upward where the hotter water is, while the exit port 8 tends to take the water from the bottom colder water.


The tank can also be equipped with air vent valve 9 to provide relief for trapped air if any. It can also be equipped with a well-vented cover 10 for shade and free air/wind circulation. The cover also prevents birds and animals from entering. The cover 10 can include a fan 11 of any type to enhance cooling if needed, fan not shown.


The inner tank also has a drain 12 with a screen and plug for periodical cleaning.


The function is as follows. Fresh water enters the inlet 7 from a taller or higher tank or directly from municipality supply. Hot water will fill the outer tank 3 and then will fill the inner tank 2 through the float valve 5 to the set level. The water in the inner tank 2 will evaporate and cool and in turn will cool the water in the outer tank 3 by heat conduction. The thermal insulation 4 avoids reheating from outside ambient temperature. Relatively cold water is supplied to the house through exit port 8.



FIG. 3a illustrates an exterior view of a retrofit solution for existing tanks using the same concept in a second embodiment and FIG. 4a illustrates a assembly view of a retrofit solution for existing tanks according to the second embodiment.


This embodiment offers a retrofit solution for existing tanks using the same concept of evaporative cooling. A separate tank 14 designed to fit into an existing tank 13 through the cover opening, extending well below the full water level. This tank 14 is equipped with a low-pressure one-way valve 15, shown in FIG. 5, and a shut off valve 16 connected in series and mounted at reachable depth well below the full water level. The inner tank 14 filled through the low-pressure one-way valve 15 from the water in the outer tank 13. The water in the inner tank 14 is open to the outside air/wind through the vented cover 17, allowing for evaporation and subsequent cooling down. The cold water in the inner tank 14 then cools the fresh water in the outer tank 13 without mixing or contamination. The device needs periodic cleaning to remove contaminated water and accumulated mud. The cover provides space for installing a fan to expedite cooling if needed, fan not shown.


It is important to thermally insulate the outer tank 13 (insulation not shown) to avoid reheating from the sun or the high ambient temperature.


A third embodiment is a specially made dual-purpose tank for water storage with cooling feature, as shown in FIG. 3b and FIG. 4b. The third embodiment is similar to the second embodiment but features a larger inner tank 19 with larger water surface area for more rapid cooling. It comprises of a standard size tank 20 with modified top access 21 to be as large as possible to fit a larger inner tank 19 with well-vented cover 22. This is to increase the water surface area exposed to the outside air to enhance evaporative cooling process. This will result in faster cooling of the fresh water in the outer main tank. The device has a cover 22 with optional exhaust fan 23, if needed to enhance cooling further, fan not shown. Periodic cleaning is required as described above.


The outer tank is thermally insulated (not shown) to avoid reheating from the sun or the high ambient temperature.


All embodiments of the water cooler provide an efficient and cost-effective solution for cooling stored water. The design allows for easy installation and maintenance, ensuring a constant supply of relatively cold water for household use. Other embodiments could also be adapted for commercial and industrial use.


Having thus described a few particular embodiments of the invention, various alterations, modifications, and improvements will readily occur to those skilled in the art. Such alterations, modifications, and improvements are intended to be part of this description though not expressly stated herein, and are intended to be within the spirit and scope of the invention. Accordingly, the foregoing description is by way of example only of several of many potential embodiments, and not limiting. The claims are not intended to import any limitations from the description in the specification of the exemplary embodiments.


In particular, the schematics of the embodiments described could be altered such that inner tank and outer tank could be reversed, the tanks could be side-by-side, above and below, or positioned in any number of configurations while still falling within the core concept of evaporative cooling described herein.

Claims
  • 1. A device for providing a supply of cool water, comprising: a sealed integrated tank with first inner tank inside another, second outer tank: a water supply to the first tank from the second tank, wherein the first tank is exposed to outside air and wind and the water in the first tank is sealed off from the water in the second outer tank to prevent contamination.
  • 2. The device of claim 1, further comprising a drain serving the second tank.
  • 3. The device of claim 1, further comprising a drain serving the first tank for cleaning.
  • 4. The device of claim 1, further comprising a float valve in the first tank for water supply from the second tank.
  • 5. The device of claim 1, further comprising a shut-off valve in the first tank for water supply from the second tank.
  • 6. The device of claim 1, further comprising an air vent valve in the second tank.
  • 7. The device of claim 1, further comprising a fan directed at the water in the first tank.
  • 8. The device of claim 1, further comprising a well-vented cover.
  • 9. The device of claim 1, wherein the integrated tank is sealed to receive water at elevated head pressure.
  • 10. The device of claim 1, wherein the thickness, material and shape of the integrated tank is designed according to the water supply pressure.
  • 11. The device of claim 1, wherein the second tank further configured for water storage.
  • 12. The device of claim 1, further comprising thermal insulation outside the integrated tank body.
  • 13. A device for retrofitting an existing tank, comprising: a new tank configured to be fitted inside an existing tank; anda water supply to the new tank from the existing tank,wherein the new tank water is exposed to outside air and the water in the existing tank is sealed off from the water inside the new tank.
  • 14. The device of claim 13, further comprising a low-pressure one-way valve configured for filling the new tank from the water in the existing tank.
  • 15. The device of claim 13, further comprising a shut-off valve in the new tank for water supply from the existing tank.
  • 16. The device of claim 13, further comprising a fan directed at the water in the new tank.
  • 17. The device of claim 13, further comprising thermal insulation around the existing tank.
  • 18. A method of making new tank with a cooling feature, comprising: providing a standard tank with a largest rim opening and with a large evaporative cooling inner tank,wherein the inner tank water exposed to the outside air and wind and the water in the standard tank is sealed off from the water inside the inner tank.
  • 19. The device of claim 18, further comprising a low-pressure one-way valve configured for filling the inner tank from the water in the standard tank.
  • 20. The device of claim 18, further comprising a shut-off valve in the inner tank for water supply from the standard tank.