Claims
- 1. A condensation curable poly(fluoroorgano)siloxane-poly(silarylene)siloxane block copolymer exhibiting a glass transition temperature not exceeding about −54° C.
- 2. The copolymer in accordance with claim 1, wherein the copolymer comprises the reaction product of a bis(diorganohydroxysilyl)arylene chemically combined with a poly(fluoroalkylorgano)cyclopolysiloxane.
- 3. The copolymer in accordance with claim 1, wherein the copolymer is depolymerization resistant.
- 4. The copolymer in accordance with claim 1, wherein the copolymer exhibits a weight average molecular weight in the range between about 60,000 and about 190,000.
- 5. The copolymer in accordance with claim 1, wherein the poly(fluoroalkylorgano)cyclopolysiloxane is present in a range between about 0.5 moles and about 4 moles, per mole of bis(diorganohydroxysilyl)arylene.
- 6. The copolymer in accordance with claim 5, wherein the poly(fluoroalkylorgano)cyclopolysiloxane is present in a range between about 1 moles and about 2 moles, per mole of bis(diorganohydroxysilyl)arylene.
- 7. The copolymer in accordance with claim 2, wherein the bis(diorganohydroxysilyl)arylene comprises the formula
- 8. The copolymer in accordance with claim 7, wherein the bis(diorganohydroxysilyl)arylene comprises 1,4-bis(dimethylhydroxysilyl)benzene.
- 9. The copolymer in accordance with claim 2, wherein the poly(fluoroalkylorgano)cyclopolysiloxane comprises the formula
- 10. The copolymer in accordance with claim 9, wherein the poly(fluoroalkylorgano)cyclopolysiloxane comprises tris[(trifluoropropyl)methyl]cyclosiloxane.
- 11. A depolymerization resistant condensation curable poly(fluoroorgano)siloxane-poly(silarylene)siloxane block copolymer exhibiting a glass transition temperature not exceeding about −54° C. and a weight average molecular weight in the range between about 60,000 and about 190,000 wherein the copolymer comprises the reaction product of 1,4-bis(dimethylhydroxysilyl)benzene chemically combined with tris[(trifluoropropyl)methyl]cyclosiloxane.
- 12. A method for making a poly(fluoroorgano)siloxane-poly(silarylene)siloxane copolymer comprising effecting reaction between bis(diorganoysilyl)arylene and poly(fluoroalkylorgano)cyclopolysiloxane.
- 13. The method in accordance with claim 12, wherein the reaction is conducted at a temperature in a range between about 60° C. and about 150° C.
- 14. The method in accordance with claim 12, wherein the reaction further comprises an initiator.
- 15. The method in accordance with claim 14, wherein the initiator is present in a range between about 5 parts per million and about 50 parts per million.
- 16. The method in accordance with claim 14, wherein the initiator comprises an alkali fluorosilanolate.
- 17. The method in accordance with claim 12, wherein the reaction further comprises a quencher which is present in a range between about 10 parts per million and about 60 parts per million.
- 18. The method in accordance with claim 16, wherein the quencher comprises a silyl phosphate.
- 19. The method in accordance with claim 12, wherein the bis(diorganohydroxysilyl)arylene comprises the formula
- 20. The method in accordance with claim 19, wherein the bis(diorganohydroxysilyl)arylene comprises 1,4-bis(dimethylhydroxysilyl)benzene.
- 21. The method in accordance with claim 12, wherein the poly(fluoroalkylorgano)cyclopolysiloxane comprises the formula
- 22. The method in accordance with claim 21, wherein the poly(fluoroalkylorgano)cyclopolysiloxane comprises tris[(trifluoropropyl)methyl]cyclosiloxane.
- 23. The method in accordance with claim 12, wherein the copolymer has a glass transition temperature not exceeding about −54° C.
- 24. The method in accordance with claim 12, wherein the copolymer has a weight average molecular weight in a range between about 60,000 and about 190,000.
- 25. A method for making a depolymerization resistant poly(fluoroorgano)siloxane-polysilarylenesiloxane copolymer having a glass transition temperature not exceeding about −54° C. and a weight average molecular weight in the range between about 60,000 and about 190,000, comprising effecting reaction between 1,4-bis(dimethylhydroxysilyl)benzene and tris[(trifluoropropyl)methyl]cyclo siloxane in the presence of sodium fluorosilanolate and silyl phosphate at a temperature in a range between about 60° C. and about 150° C.
- 26. A neutral condensation curable poly(fluoroorgano)siloxy-poly(silarylene)siloxane block copolymer sealant composition comprising
(a) a poly(fluoroorgano)siloxane-poly(silarylene)siloxane block copolymer, (b) a cross-linker, and (c) a condensation catalyst.
- 27. The sealant composition in accordance with claim 26, wherein the sealant has a glass transition temperature not exceeding about −54° C.
- 28. The sealant composition in accordance with claim 26, wherein the copolymer comprises the reaction product of a bis(diorganohydroxysilyl)arylene chemically combined with a poly(fluoroalkylorgano)cyclopolysiloxane.
- 29. The sealant composition in accordance with claim 26, wherein the poly(fluoroalkylorgano)cyclopolysiloxane is present in a range between about 0.5 moles and about 4 moles, per mole of bis(diorganohydroxysilyl)arylene.
- 30. The copolymer in accordance with claim 29, wherein the poly(fluoroalkylorgano)cyclopolysiloxane is present in a range between about 1 moles and about 2 moles, per mole of bis(diorganohydroxysilyl)arylene.
- 31. The sealant composition in accordance with claim 28, wherein the bis(diorganohydroxysilyl)arylene comprises the formula
- 32. The sealant composition in accordance with claim 31, wherein the bis(diorganohydroxysilyl)arylene comprises 1,4-bis(dimethylhydroxysilyl)benzene.
- 33. The sealant composition in accordance with claim 28, wherein the poly(fluoroalkylorgano)cyclopolysiloxane comprises the formula
- 34. The sealant composition in accordance with claim 33, wherein the poly(fluoroalkylorgano)cyclopolysiloxane comprises tris[(trifluoropropyl)methyl]cyclosiloxane.
- 35. The sealant composition in accordance with claim 26, wherein the copolymer is present at about 100 parts by weight of the sealant composition.
- 36. The sealant composition in accordance with claim 26, wherein the copolymer has a weight average molecular weight in a range between about 60,000 and about 190,000.
- 37. The sealant composition in accordance with claim 26, wherein the cross-linker comprises the formula
- 38. The sealant composition in accordance with claim 27, wherein the cross-linker comprises 1,4-bis[trimethoxysilyl(ethyl)]benzene, 1,2-bis(triethoxysilyl)ethane, 1,6-bis(trimethoxysilyl)hexane, or combinations thereof.
- 39. The sealant composition in accordance with claim 38, wherein the cross-linker comprises 1,2-bis(triethoxysilyl)ethane.
- 40. The sealant composition in accordance with claim 26, wherein the cross-linker is present in a range between about 1 parts and about 20 parts by weight per 100 parts of copolymer.
- 41. The sealant composition in accordance with claim 26, wherein the condensation catalyst comprises an organo-metal compound.
- 42. The sealant composition in accordance with claim 41, wherein the organo-metal compound comprises dibutyltin diacetate, dimethyltin neodecanoate, dibutyltin dilaurate, stannous octoate, dimethyltin hydroxyoleate, or combinations thereof.
- 43. The sealant composition in accordance with claim 42, wherein the organo-metal compound comprises dibutyltin diacetate.
- 44. The sealant composition in accordance with claim 26, wherein the condensation catalyst is present in a range between about 0.1 parts and about 2 parts by weight per 100 parts of copolymer.
- 45. The sealant composition in accordance with claim 26, wherein the sealant composition further comprises a filler.
- 46. The sealant composition in accordance with claim 45, wherein the filler is present in a range between about 0 parts and about 30 parts by weight per 100 parts of copolymer.
- 47. The sealant composition in accordance with claim 46, wherein the filler is present in a range between about 5 parts and about 15 parts by weight per 100 parts of copolymer.
- 48. The sealant composition in accordance with claim 45, wherein the filler comprises fumed silica.
- 49. The sealant composition in accordance with claim 26, wherein the sealant composition further comprises a heat stabilizer.
- 50. The sealant composition in accordance with claim 49, wherein the heat stabilizer in a range between about 0.1 and about 10 parts by weight, per 100 parts of copolymer.
- 51. The sealant composition in accordance with claim 49, wherein the heat stabilizer comprises iron oxide.
- 52. A neutral condensation curable poly(fluoroorgano)siloxy-poly(silarylene)siloxane block copolymer sealant composition exhibiting a glass transition temperature not exceeding about −54° C., wherein the sealant comprises:
(a) a poly(fluoroorgano)siloxane-poly(silarylene)siloxane block copolymer which comprises the reaction product of 1,4-bis(dimethylhydroxysilyl)benzene chemically combined with tris[(trifluoropropyl)methyl]cyclo siloxane present at about 100 parts by weight of the sealant composition, (b) 1,2-bis(triethoxysilyl)ethane which is present in a range between about 1 part and about 20 parts by weight per 100 parts of copolymer, (c) dibutyltin diacetate which is present in a range between about 0.1 parts and about 2 parts by weight per 100 parts of copolymer, (d) iron oxide which is present in a range between about 0.1 and about 10 parts by weight per 100 parts of copolymer, and (e) fumed silica filler in a range between about 5 parts and about 15 parts by weight per 100 parts of copolymer.
- 53. A method for making a neutral condensation curable poly(fluoroorgano)siloxy-poly(silarylene)siloxane block copolymer sealant composition which comprises the following steps:
(a) effecting reaction between a bis(diorganoysilyl)arylene and a poly(fluoroalkylorgano)cyclopolysiloxane to form a condensation curable poly(fluoroorgano)siloxane-poly(silarylene)siloxane block copolymer, (b) shearing the copolymer, and (c) blending a cross-linker and a condensation catalyst with the copolymer to form a sealant.
- 54. The method in accordance with claim 53, wherein the method further comprises blending a filler with the copolymer.
- 55. The method in accordance with claim 54, wherein the filler is present in a range between about 0 parts and about 30 parts by weight per 100 parts of copolymer.
- 56. The method in accordance with claim 55, wherein the filler is present in a range between about 5 parts and about 15 parts by weight per 100 parts of copolymer.
- 57. The method in accordance with claim 54, wherein the filler comprises fumed silica.
- 58. The method in accordance with claim 53, wherein the method further comprises blending a heat stabilizer.
- 59. The method in accordance with claim 58, wherein the heat stabilizer is present in a range between about 0.1 parts and about 10 parts by weight per 100 parts of copolymer.
- 60. The method in accordance with claim 58, wherein the heat stabilizer comprises iron oxide.
- 61. The method in accordance with claim 53, wherein the cross-linker comprises the formula
- 62. The method in accordance with claim 61, wherein the cross-linker comprises 1,4-bis[trimethoxysilyl(ethyl)]benzene, 1,2-bis(triethoxysilyl)ethane, 1,6-bis(trimethoxysilyl)hexane, or combinations thereof.
- 63. The method in accordance with claim 62, wherein the cross-linker comprises 1,2-bis(triethoxysilyl)ethane.
- 64. The method in accordance with claim 53, wherein the cross-linker is present in a range between about 1 parts and about 20 parts by weight per 100 parts of copolymer.
- 65. The method in accordance with claim 53, wherein the condensation catalyst is present in a range between about 0.1 parts and about 2 parts by weight per 100 parts of copolymer.
- 66. The method in accordance with claim 53, wherein the condensation catalyst comprises an organo-metal compound.
- 67. The method in accordance with claim 66, wherein the organo-metal compound comprises dibutyltin diacetate, dimethyltin neodecanoate, dibutyltin dilaurate, stannous octoate, dimethyltin hydroxyoleate, or combinations thereof.
- 68. The method in accordance with claim 67, wherein the organo-metal compound comprises dibutyltin diacetate.
- 69. The method in accordance with claim 53, wherein the reaction of step (a) is conducted at a temperature in a range between about 60° C. and about 150° C.
- 70. The method in accordance with claim 53, wherein the reaction of step (a) further comprises an initiator.
- 71. The method in accordance with claim 70, wherein the initiator is present in a range between about 5 ppm and about 50 ppm.
- 72. The method in accordance with claim 70, wherein the initiator comprises an alkali fluorosilanolate.
- 73. The method in accordance with claim 53, wherein the reaction further comprises a quencher.
- 74. The method in accordance with claim 73, wherein the quencher is present in a range between about 10 parts per million and about 60 parts per million.
- 75. The method in accordance with claim 73, wherein the quencher comprises a silyl phosphate.
- 76. The method in accordance with claim 53, wherein shearing occurs at a temperature in a range between about 25° C. and about 200° C.
- 77. The method in accordance with claim 76, wherein the shearing occurs at a temperature in a range between about 100° C. and about 150° C.
- 78. The method in accordance with claim 53, wherein the shearing occurs for a period of time in a range between about 15 minutes and about 4 hours.
- 79. The method in accordance with claim 78, wherein the shearing occurs for a period of time in a range between about 1 hour and about 2 hours.
- 80. The method in accordance with claim 53, wherein the poly(fluoroalkylorgano)cyclopolysiloxane is present in a range between about 0.5 moles and about 4 moles, per mole of bis(diorganohydroxysilyl)arylene.
- 81. The method in accordance with claim 80, wherein the poly(fluoroalkylorgano)cyclopolysiloxane is present in a range between about 1 moles and about 2 moles, per mole of bis(diorganohydroxysilyl)arylene.
- 82. The method in accordance with claim 53, wherein the bis(diorganohydroxysilyl)arylene comprises the formula
- 83. The method in accordance with claim 82, wherein the bis(diorganohydroxysilyl)arylene comprises 1,4-bis(dimethylhydroxysilyl)benzene.
- 84. The method in accordance with claim 53, wherein the poly(fluoroalkylorgano)cyclopolysiloxane comprises the formula
- 85. The method in accordance with claim 84, wherein the poly(fluoroalkylorgano)cyclopolysiloxane comprises tris[(trifluoropropyl)methyl]cyclosiloxane.
- 86. A method for making a neutral condensation curable poly(fluoroorgano)siloxy-poly(silarylene)siloxane block copolymer sealant composition which comprises the following steps:
(a) effecting reaction between 1,4-bis(dimethylhydroxysilyl)benzene and tris[(trifluoropropyl)methyl]cyclo siloxane in the presence of sodium fluorosilanolate and silyl phosphate at a temperature in a range between about 60° C. and about 150° C. to form a condensation curable poly(fluoroorgano)siloxane-poly(silarylene)siloxane block copolymer, (b) shearing the copolymer at a temperature in a range between about 100° C. and about 150° C. for a period of time in a range between about 1 hour and about 2 hours, and (c) blending the copolymer with 1,2-bis(triethoxysilyl)ethane, dibutyltin diacetate, fumed silica, and iron oxide to form the copolymer sealant.
Government Interests
[0001] The present invention is based on work sponsored under NASA's High Speed Research Contract NASI 20220, with Boeing under subcontract ZA0073 Task 22, Subtask 4.2.2.4.
Divisions (1)
|
Number |
Date |
Country |
Parent |
09626768 |
Jul 2000 |
US |
Child |
10201660 |
Jul 2002 |
US |