In series of tests, ingots with different Mn—Si ratios were cast and then cold-worked further. The alloy variants tested are summarized in Table 1. The cast ingots were homogenized in the temperature range between 700 and 800° C. and then milled. Strips with thicknesses of between 2.5 and 2.85 mm were produced by a plurality of cold-forming stages and intermediate annealing steps. The strips were cold-rolled and annealed in the temperature range between 700 and 800° C. in order to achieve sufficient cold-formability.
As expected, it was confirmed that the cold-formability of the Cu—Ni—Sn alloy modified with silicides is slightly lower than in the case of a Cu—Ni—Sn alloy without further silicide phases.
In a further process step, strips of this type can be combined to form a strong material composite by roll-cladding processes. Silicide-modified Cu—Ni—Sn alloys also have a significantly lower coefficient of friction than the silicide-free variant. The alloy according to the invention is therefore particularly suitable as a primary material for use as a sliding element (liners, thrust washers, etc.) in the automotive industry for engines, transmissions and hydraulics.
The composition of the silicides does not necessarily have to correspond to a predetermined stoichiometry. Depending on the procedure adopted, determined in particular by the cooling rate, ternary intermetallic phases precipitate in the form of the silicides of type (Mn, Ni)xSi, which are in the range between the binary boundary phases Mn5Si3 and Ni2Si.
The mechanical properties of strips of the silicide-containing copper multicomponent alloy, in the as-rolled state, had a tensile strength Rm of 560 MPa and a yield strength of 480 MPa with an elongation at break A5 of 25%. The hardness HB was approx. 176.
After age-hardening of the strips, a tensile strength Rm of 715 MPa and a yield strength Rp0.2 of 630 MPa with an elongation at break A5 of 17% were determined. The hardness HB was approx. 235.
Number | Date | Country | Kind |
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10 2006 019 827.1 | Apr 2006 | DE | national |