The invention relates to a coral holder that may reside in an aquarium, or be used for transport of corals inside a transport container. The invention may include channels to accept corals or coral plugs that are securely held in place along the channel.
The present invention relates to aquaria and in particular to a cost effective way of housing coral fragments. Saltwater reef keepers in particular may desire to keep or transport small to medium pieces of coral—a coral “frag.” For example, a hobbyist may purchase a coral or a frag at an aquarium (or reef keeping) store. The hobbyist may also trade with another lobbyist for one or more frags. Likewise, a store may purchase corals or frags from a distributor, a coral farm, or collectors. Because coral lives in water, and will die if exposed to air for extended periods, the hobbyist, store, distributor, or collector must find a way to transport the coral from one location to another while still in water. However, the roughness of transport can shatter a coral if it is not held securely.
A coral frag is a cut off piece of any type of coral. The frag is typically attached to a rock, a frag plug, or a place holder. Once cut and attached, the frag is placed into the aquarium to grow. Typically a frag is a preferred method of propagating corals—spreading the coral from one reef aquarium to another—due to the ability of the mother colony to retain its health and the inexpensiveness of a smaller frag as compared to trading large colonies. The variable sizes of coral frags and colonies present a transportation and storage problem, in that one size fits all coral transport methods aren't safe or effective for the corals.
The small frags, like a larger colony, must be safely transported from place to place. At present in the industry small frags may be placed into a small cup, with saltwater, and a lid screwed on. At other times a baggie may house the coral frag. The frag cup(s) may be placed inside a cooler to retain a proper temperature. Larger frags or colonies may be placed inside a larger bag and an insulated box, e.g., a polystyrene box. However, each of these methods leaves much to be desired in preventing the frag from knocking back and forth during transport.
As a result others have developed cups that have a more positive frag retention system. Early informal efforts included using egg crate lighting ceiling panels, which include a square grid pattern of openings. A frag plug, which is often a round post with a small disk on top, can slide into one of the openings. The frag, glued to the top of the disk, is then held some-what in place.
However, while an improvement this does not provide a secure hold on the frag plug, and thus, the frag. Thus, others have provided frag racks and transport containers with holes cut in a substrate. The hole is typically designed to be roughly the size of the frag plug, such that the frag plug is held more securely inside the hole in the frag rack. The substrate may be sized to fit within the container. For example, CoralVue Aquarium Products sells a container under the “IceCap Coral Frag Transport Container” that consists of a small container, a removable lid, and circular disk with 8 holes for frag plugs. Building an Obsession LLC sells a similar container.
However, these containers fail to provide secure transport for different sized frags. An owner may wish to transport small frags one day, and larger frags another day. Likewise, the owner may wish to transport or store multiple sized frags in the same frag container or frag rack. Because these frag racks provide a one size fits all solution for holding frags, with little placement flexibility, these frag racks cannot accomplish this. Thus, it would be advantageous to have a frag container or a frag rack that can accommodate different sized frags, with the flexibility to move the frags as needed. In addition, placement flexibility allows for noxious/stinging corals to be separated from those they would damage.
The present invention solves these needs by providing a frag retention system that includes frag rack. The frag rack includes a base layer that has a first base layer slot, the base layer slot having a base layer slot length and a base layer slot width, where the length is at least two times the width. The frag rack also includes a retention layer that has a first retention layer slot, the retention layer slot having a retention layer slot length and a retention layer slot width, where the retention layer slot width is less than the base layer slot width. The frag rack also includes a top layer, the top layer including a first top layer slot, the top layer slot having a top layer slot length and a top layer slot width, where the top layer slot length is at least two times the top layer slot width. Typically the top layer slot length is substantially the same as the base layer slot length.
In one embodiment, the slot is diagonally arranged with respect to the base layer's widest cross section. In another embodiment the slot is curved. In still another embodiment, the slot is L shaped.
The frag retention system can include a container and a lid, the container and the lid being large enough to hold the frag rack inside the container. In some embodiments the frag retention system includes a pillar adapted to hold the frag rack in a stable vertical position with respect to the container. The frag retention system can also include legs that space the frag rack off the bottom of the container
The slots of the frag retention system can have different sizes. In one embodiment the retention layer slot width is at least 25% less than the base layer slot width. In another embodiment the retention layer slot width is at least 50% less than the base layer slot width.
In one embodiment the frag retention system includes methods of holding the retention layer in place. For example, in one embodiment the system includes retention pieces between the top layer and the base layer, the retention pieces being adapted to secure the retention layer in place between the top layer and the base layer. In one embodiment the retention pieces are integral to the base layer. In another, the retention pieces are adhered to the base layer and the top layer.
In another embodiment the frag retention system includes an adhesive inserted between the top layer and the base layer, the adhesive being adapted to secure the top layer to the base layer. The adhesive may dry into solid format. It may dry into holes in the retention layer, securing the retention layer.
In other embodiment the frag retention system includes a mounting option. The mounting option can be a magnet, for example.
In another embodiment, the invention comprises a frag retention system that includes a frag rack. The frag rack has a base layer which includes a first base layer channel, the base layer channel having a base layer channel length and a base layer channel width, where the length is at least two times the length. The frag rack also includes a retention layer, that includes a first retention layer channel, the retention layer channel having a retention layer channel length and a retention layer channel width, where the retention layer channel width is less than the base layer channel width. The frag rack also includes a top layer that includes a first top layer channel, the top layer channel having a top layer channel length and a top layer channel width, where the top layer channel length is at least two times the top layer channel width. In this embodiment the top layer channel length is substantially the same as the base layer channel length.
In one embodiment the frag retention system includes a container and a container lid, the container and the lid being large enough to hold the frag rack inside the container. The system can further include a pillar adapted to hold the frag rack in a stable vertical position with respect to the container, and one of the base layer, the retention layer, or the top layer being sized with respect to the container to hold the frag rack in a stable horizontal position with respect to the container. In another embodiment the frag rack can be turned upside down and placed in the container. In some embodiments the frag retention system can include a frag plug comprising a stem and a disk, the stem sized to fit in a channel. In another embodiment the base layer channel length is at least three times the base layer channel length.
In general, the invention comprises a frag rack 180 that allows for many different sized coral frags and plugs to be securely and safely transported. See
As the size of a frag plug can vary so widely, a frag rack preferably can accommodate a wide variety of shapes and sizes. However, to securely hold a frag in place, the frag rack should have holes that grip the frag plug 10's stem 20 as closely as possible. Thus, a frag rack 50 (see
In addition, the prior art frag rack with holes does not provide a great deal of flexibility in frag placement. The frag must go exactly into an existing hole. In a large commercial system, the design can offer a degree of flexibility by simply drilling hundreds of holes 70 in the base 60. While this approach offers flexibility, it lacks elegance, and it can't be effectively used in a smaller frag rack or in a small portable frag container. In these situations, if the frag or frags cannot be orderly placed into the predrilled holes, the frag is likely to be left behind, broken, or placed into close contact with a competing frag that may harm or attempt to kill it.
In one embodiment of the present invention the frag system includes a frag rack 180 mounting option, such as container 100, with lid 110. See
The frag system further includes a base 120. Base 120 is preferably formed from an inert material. Examples include acrylic, polycarbonate, ABS, printed ABS, glass, silicon, neoprene, rubber, PVC, epoxy, enamels, ceramics, plastic, additive printing materials, or stainless steel. Base 120 has a cutout pattern. The pattern includes one or more channels or slots 122 and may include one or more holes 124. Whereas the holes 124 typically have a substantially circular shape, and thus the width and length are the same (e.g., the diameter of the circle), the slots 122 are elongated, and thus the width and length are not the same. The width of the slots 122 may be the same as the diameter of the holes 124, and both may be sized to accommodate a frag plug base 20. Alternatively, the width of the slots 122 and holes 124 may be larger than the frag plug base 20. For example, the diameter of the hole 124 may be ½″, or maybe ⅝″, and thus able to accommodate most frag plugs. The slots 122 may be the same size as the holes 124. In some embodiments the slots 122 may be thinner than the diameter of the holes 124. The slots 122 may be ½″, or maybe ⅝″ wide. In other embodiments the slots may be thicker than the holes 124. The length of the slots will be larger than the width. In one embodiment the slot is twice as long as the width. In a curved slot a curve arc that is drawn through the center of the slot would be longer than the width of that slot. As used herein, the length of the slot 122 includes such a curved, circular, or wavy arc. In another embodiment the length of the slot 122 could be 3 times the diameter of the hole 124 (see
In a preferred embodiment, the base 120 further includes depressions 126, and cutouts 128. Cutouts 128 could be sized to accommodate a coral frag that is not mounted on a frag plug. In this case, the cutout may be a small fraction of the size of hole 124, such as ⅛″. In a preferred embodiment, the depressions or cutouts can be sized to receive retention pieces 146, 148, or a glue/adhesive as described below.
The frag system further includes a retention layer 130. The retention layer may be made of silicon, e.g., 0.5-3.0 mm thick silicon, rubber, or another pliable material, such as rubber, neoprene, or a similar material. One preferred material is a 1 mm thick silicon layer. Another preferred material is a 1 mm-1.7 mm thick silicon layer. Another is a high durometer rubber material. In one embodiment the durometer of the silicon or rubber material is 70. In some embodiments the material chosen for the retention layer will depend on the material chosen for the base 120 or top layer 150. That is, if a hard rubber is used for base 120, a softer rubber may be used for the retention layer, and the two layers reflowed or adhered together to seal them in relative place. Other retention layers may be chosen for their ability to adhere to or be attached to the base 120 or top layer 150. The retention layer will have a series of holes 134 and channels or slots 132 that largely line up with the holes 124 and slots 122 in base layer 120.
As the Inventor of the instant application has discovered, the more holes 134 and slots 132 that are present in retention layer 130, and the larger the slots 132 are, the more difficult retaining it in position will be. In a prior art device, the retention layer will not stay in place, and over time will slide out of location, and will fail to hold the corals in place. To solve this problem, the inventor has developed several novel methods of holding a retention layer in place.
In one embodiment, the retention layer may have depressions 136 and cutouts 138. The cutout 138 is a hole is cut through the retention layer. In this event, the cutout 138 allows the retention piece 146, 148 to be exposed to both the top layer 150 and the base 120, and thus adhered to both, if desired. The depression 136, on the other hand, is not cut all the way through the retention layer 130, and can retain the retention layer 130 in place by pressure, friction, adhesion, or the like. The depression 136 and retention piece 146, 148 may operate together to force a retention layer 130 into a depression or cutout on the base layer 120 or top layer 150, pinching it in place.
Retention pieces 146 and 148 may be placed into depressions 126, 136 and cutouts 128, 138, to secure retention layer 130 from sliding relative to base layer 120. Retention pieces 146, 148 may be affixed to base 120, retention layer 130, or top layer 150 through adhesive, pressure, friction, or other means. In use, retention pieces 146, 148 prevent retention layer 130 from sliding relative to base 120 or top layer 150. The larger the number of holes 134 or slots 132 are present, the more the retention layer wants to move, and thus the more retention pieces, or higher friction, or use of adhesive, will be necessary.
While
If adhesive is used rather than the pressure, the adhesive itself may add to the thickness of the device, but its use may allow for a thinner frag rack. With adhesive, the 3 mm thick top layer may still be combined with a 3 mm base layer, with a 2 mm thick silicon layer between them. This would provide a roughly 8.1 mm thick frag rack. However, due to no need for pressure, the top layer 150 and the bottom layer 120 will not need to be the same size. Thus, a 3 mm bottom layer 120 may be combined with a 2 or 1 mm top layer 150 (or vice versa). This may be combined with a silicon layer of the desired thickness (3 mm, 2 mm, 1 mm, etc.). Likewise, very thin layers may be used, such as a 1 mm or 0.5 mm layer 120, 150, with a 1.0 mm layer of silicon. The resultant frag rack would be much smaller and lighter, and use less material.
The frag system may optionally include a top layer 150. Top layer 150 may have channels or slots 152 and holes 154 that match the slots and holes in the other layers. It may likewise have depressions and cutouts matching the other layers (not shown).
The frag system may further have legs 160. Legs 160 may fit through holes 154, 134, 124. In this embodiment, the legs extend below the frag system sufficiently to allow standard frag plugs to fit all the way into the frag system and rest on the top layer, e.g., top layer 150 or base 120, depending on the embodiment. Legs 160 may have a top 162. In another embodiment the legs 160 may fit into a slot 152, 132, 122. In this embodiment, the legs can be moved as needed to clear space for a frag, and yet secure the base off the bottom of container 100. In one embodiment, the leg may have a varying diameter, such that the bottom portion of the leg is thicker and will not fit through the relevant hole or slot Likewise, the top portion of such a leg may be thicker, or the top 162 may prevent the leg from falling down through the hole or slot. A twist lock system may also be used to insert, twist, and hold the leg in place. Finally, the frag system may use extra frag plugs 10 in place of legs 160.
In some embodiments the extra frag plugs 10 or legs 160 are absent. In these embodiments the base 120, retention layer 130, and top layer 150 may be connected in one or more manners. The particular manner of holding the layers together will depend on the materials used in the layers. For example, a nylon screw (not shown) may be threaded between the layers. In a preferred embodiment multiple nylon screws, one at each corner, or in a pattern in the middle of the frag rack 180 may be used to retain the layers. A c-clip or other locking means may be used to hold the layers together. In one embodiment the top layer 150 and the base 120 are integral, constructed of the same material as one piece, reflowed into one piece, or otherwise merged into a single piece. In another embodiment, all three layers are integral, for example with additive printing. For example, while the top layer and the bottom layer are thicker, and thus ridged, the portion of the retention layer 130 that extends into the slot 122 or hole 124 to retain the frag plug may be the same or similar material, but thinner and thus more flexible.
In other embodiments glue is used to adhere one layer to the next. The specific glue will depend on the materials used. For example, in one embodiment, the top layer 150, base 120, retention pieces 146, 148, are all a PVC, and are held together with a PVC cement or PVC glue. In another, each layer is made of a thermoplastic polymer, and the layers are reflowed together.
In a preferred embodiment, the top layer 150, base 120, retention pieces 146, 148, are all acrylic, and are held together with an acrylic glue or adhesive, such as Weld-On 4™. The retention layer, e.g., a 1 mm silicon sheet, is held in place via the friction between the top layer 150 and base 120, and/or the retention pieces 146, 148. In use, if the silicon layer is not tightly retained, it will shift positions as frags are moved in and out, and will fail to achieve its purpose.
Retention layer 130 may be designed in many different manners. First, the cross sectional area and shape of the retention layer 130 can precisely match the cross sectional area and shape of base layer 120 or top layer 150. In another embodiment, the cross sectional area and shape of the retention layer 130 is slightly smaller than that of the base.
In one preferred embodiment, the cross sectional area and shape of the retention layer 130 is larger than that of the base 120 and the top layer 150. In one aspect of this embodiment, the retention layer 130 may have a cross section and shape that fits precisely into the container 100 to provide a sealed or press fit into the container, so that it provides horizontal or vertical stability to the frag rack 180 within the container 100. In other embodiments, the base 120 or top 150 may also fit precisely into the container 100. However, the nature of the softer materials typically used in the retention layer 130 may allow for a better fit, friction to prevent movement, and a more satisfying experience for the user. In another embodiment the container 100 has a ledge that the frag rack 180 rests on to keep it off the bottom, or a groove that the frag rack 180, or a portion thereof, slides into, or down, for a secure fit (not shown).
In a preferred embodiment, the hole 134 in retention layer 130 has a smaller diameter than the hole 124 in base 120. The slot 132 may also have a smaller opening than the slot in the base 122. This allows the frag plug stem 20 to slide easily into the rigid hole 124 or slot 122, but then retention layer hole 134 or slot 132 grips the frag plug stem 20, securing it. Because the present invention provides slots 122, 132, 152, the frag plug stem 20 may be inserted anywhere along the slot 122, will still be gripped and held by the retention layer 130, and will be safely retained and flexibly positioned depending on the size of the frag and the frag plug.
The holes and slots in 130 may take many forms, with the underlying goal of gripping the frag plug securely and adjustably. For instance, as shown in
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In still another embodiment, the pillar 170 and base 120 are respectively slidable relative to each other, and the height of the frag rack 180 may be adjusted to accommodate particular frags, or even a second frag rack 180, inside container 100. In this embodiment it can be preferred to have a locking mechanism to secure the pillar 170 in place, such as a slidable neoprene collar around pillar 170. Pillar 170 can double as a leg 160, and be combined with one or more legs 160.
In another embodiment the frag rack 180 can be removed from the container 100, have the frags added, and be reinserted upside down, so that the frags are facing downward rather than upward. Likewise, the same effect can be accomplished if legs 160 (or the bottom of pillar 170) are longer than the top of pillar 170. The frags could then be added to the bottom of the frag rack rather than the top. For the storage of some creatures, such as a sponge, which absolutely must remain submerged, upside down storage is a must, and this embodiment saves the user the trouble of inserting the sponge, adding the lid or cap, and flipping the container upside down, risking leaks.
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While the frag racks of the present invention have thus far been depicted as square, the frag rack can take any desired shape, from a rectangular shape depicted in
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