The present disclosure relates to a cord clamp.
The present application claims the benefit of priority of Japanese Patent Application No. 2017-242616, filed on Dec. 19, 2017, the content of which is incorporated herein by reference.
Patent Literatures 1 to 3 disclose a cable clamp (a holding tool) for holding an optical cable and an electric cable.
A cord clamp according to one aspect of the present disclosure includes: two plate sections provided in parallel in a longitudinal direction at a predetermined gap; and a base plate section provided to connect one end sections of the two plate sections in the longitudinal direction. When a surface on the side where the two plate sections face each other is defined as an inside surface, and a surface on an opposite side of the inside surface is defined as an outside surface, the two plate sections include a step, a surface of which is shifted in a direction intersecting a plane formed by a cord insertion direction in which a cord passes between the two plate sections and the longitudinal direction, and which is provided on each of the inside surface and the outside surface, a location in the cord insertion direction where the step of the inside surface is provided and a location in the cord insertion direction where the step of the outside surface is provided are shifted by a predetermined distance, and the predetermined distance is equal to or greater than a plate thickness of the two plate sections and equal to or less than three times the plate thickness thereof.
For example, as described in the cable clamps described in Patent Literatures 1 to 3, a clamp for holding a cord includes two plate sections formed of resin arranged in parallel in a longitudinal direction, and a plate section formed of resin so as to connect the two plate sections, and has a structure in which the cord (a cable) is inserted into a portion surrounded by these plate sections.
Meanwhile, when a length (a height of the plate section) in a direction (a longitudinal direction) orthogonal to a cord insertion direction of the plate section is lengthened, the two plate sections are easily bent in a third direction orthogonal to the cord insertion direction and a direction (the longitudinal direction or a height direction) orthogonal to the cord insertion direction at the time of performing resin molding. Therefore, there is a possibility that the holding of the cord may be hindered. Here, a fact that the two plate sections are bent in the third direction indicates that a gap between the plate sections in the third direction is shifted from a designed value.
An object of the present disclosure is to provide a cord clamp in which two plate sections are not easily bent in a third direction orthogonal to a cord insertion direction and a direction (a longitudinal direction or a height direction) orthogonal to the cord insertion direction, when the cord clamp having a long length in the direction (the longitudinal direction or the height direction) orthogonal to the cord insertion direction of the plate section is molded with resin in the cord clamp having the two plate sections formed in parallel in the longitudinal direction.
According to the present disclosure, it is possible to provide a cord clamp in which two plate sections are not easily bent in a third direction orthogonal to a cord insertion direction and a direction (a longitudinal direction or a height direction) orthogonal to the cord insertion direction, when the cord clamp having a long length in the direction (the longitudinal direction or the height direction) orthogonal to the cord insertion direction of the plate section is molded with resin in the cord clamp having the two plate sections formed in parallel in the longitudinal direction.
First, embodiments of the present disclosure will be listed and described.
A cord clamp according to one aspect of the present disclosure includes:
(1) two plate sections provided in parallel in a longitudinal direction at a predetermined gap; and
a base plate section provided to connect one end sections of the two plate sections in the longitudinal direction. When a surface on the side where the two plate sections face each other is defined as an inside surface, and a surface on the opposite side of the inside surface is defined as an outside surface, the two plate sections include a step, the surface of which is shifted in a direction intersecting a plane formed by a cord insertion direction in which a cord passes between the two plate sections and the longitudinal direction, and which is provided on each of the inside surface and the outside surface, a location in the cord insertion direction where the step of the inside surface is provided and a location in the cord insertion direction where the step of the outside surface is provided are shifted by a predetermined distance, and the predetermined distance is equal to or greater than a plate thickness of the two plate sections and equal to or less than three times the plate thickness thereof
According to the above-described configuration, the location of the step of the inside surface of the plate section and the location of the step of the outside surface are shifted in the cord insertion direction. The distance between the two steps with respect to the cord insertion direction is equal to or greater than the plate thickness of the plate section and equal to or less than three times the plate thickness thereof.
Accordingly, when a cord clamp having a long length in a direction (a longitudinal direction or a height direction) orthogonal to the cord insertion direction is molded with resin, the two plate sections can be hardly bent in a third direction orthogonal to the cord insertion direction and the direction (the longitudinal direction or the height direction) orthogonal to the cord insertion direction.
(2) On one side surface of the base plate section, a step may be provided so as to be continuous with the step of the inside surface of the two plate sections, and on the other side surface thereof, a step may be provided so as to be continuous with the step of the outside surface of the two plate sections.
According to the above-described configuration, since the step of the two plate sections and the step of the base plate section are provided continuously, the two plate sections can be further surely hardly bent when the cord clamp having the long length in the direction (the longitudinal direction or the height direction) orthogonal to the cord insertion direction is molded with resin.
A specific example of a cord clamp according to an embodiment of the present disclosure will be described hereinafter with reference to the drawings. In the drawing of each embodiment, a “left and right direction”, a “front and rear direction”, and an “up and down direction” are relative directions set for the convenience of description.
The present invention is not limited thereto, but is indicated by the scope of the claims, and is intended to include all the modifications within meanings equivalent to the scope of the claims, and the scope.
As illustrated in
The plate sections 2 and 3 are provided in parallel in the front and rear direction (a longitudinal direction) in
Guide sections 22 and 32 for guiding the cord passing through the cord clamp 1 in a predetermined direction are respectively provided at upper end sections of the plate sections 2 and 3. The guide sections 22 and 32 are formed in circular arc shapes that are gently bent in the same direction as the direction in which the cord is guided. For example, the guide sections 22 and 32 are bent at the same curvature. In the embodiment, the cord clamp 1 including the guide sections 22 and 32 is illustrated, and a cord clamp having a structure not including the guide sections 22 and 32 may be used.
A recessed section 33 with which a part of the lid section 5 can be engaged is formed at a front end section of the plate section 3 on the left side. For example, the recessed section 33 is formed in a shape having an opening toward the front side.
The base plate section 4 is provided so as to connect one end sections on the rear side of the two plate sections 2 and 3 in the longitudinal direction. A step 41 extending in the left and right direction is formed on a side surface of the base plate section 4 (the step 41 will be described later with reference to
A mounting section 42 for mounting the cord clamp 1 on the rack is provided on a rear side surface of the base plate section 4 (the mounting section 42 will be described later with reference to
The lid section 5 is provided so as to be able to connect one end sections on the side (the front side in the drawing) opposite to the side where the base plate section 4 is provided in the longitudinal direction of the two plate sections 2 and 3. The lid section 5 is connected to the front end section of the right side plate section 2. The lid section 5 is provided rotatably around the up and down direction at the front end section of the plate section 2 as an axis. When the lid section 5 rotates, a space between the front side end sections of the plate sections 2 and 3 becomes in an open state (refer to
The cord clamp 1 is formed of, for example, polycarbonate (PC), polypropylene (PP), and a material obtained by adding a glass fiber to PC or PP.
Next, the steps 21 and 31 of the plate sections 2 and 3 will be described with reference to
Here, in the two plate sections 2 and 3, a surface on the side where the plate sections 2 and 3 face each other is defined as an inside surface, and an inside surface 20a of the plate section 2 and an inside surface 30a of the plate section 3 are defined. A surface on the side opposite to the inside surfaces 20a and 30a is defined as an outside surface, and an outside surface 20b of the plate section 2 and an outside surface 30b of the plate section 3 are defined.
The step 21 of the plate section 2 is provided on each of the inside surface 20a and the outside surface 20b. The step 31 of the plate section 3 is provided on each of the inside surface 30a and the outside surface 30b. The steps 21 and 31 are formed by shifting the surfaces in a direction (the left and right direction in the drawing) intersecting a plane formed by a cord insertion direction (the up and down direction in the drawing) in which the cord passes between the two plate sections 2 and 3 and the longitudinal direction (the front and rear direction in the drawing) of the plate sections 2 and 3.
A step 21a formed on the inside surface 20a of the plate section 2 is provided along the longitudinal direction (the front and rear direction in the drawing) of the inside surface 20a. A step 21b formed on the outside surface 20b of the plate section 2 is provided along the longitudinal direction (the front and rear direction in the drawing) of the outside surface 20b. In the same manner, a step 31a formed on the inside surface 30a of the plate section 3 is provided along the longitudinal direction (the front and rear direction in the drawing) of the inside surface 30a. A step 31b formed on the outside surface 30b of the plate section 3 is provided along the longitudinal direction (the front and rear direction in the drawing) of the outside surface 30b.
As illustrated in
As illustrated in
As illustrated in
For example, as illustrated in
Next, the step 41 of the base plate section 4 will be described with reference to
The step 41 of the base plate section 4 is provided on each of the front side surface 40a and the rear side surface 40b. The step 41 is formed by shifting its surface in a direction (the front and rear direction in the drawing) intersecting a plane formed by a cord insertion direction (the up and down direction in the drawing) of the base plate section 4 and a left and right direction of the base plate section 4.
A step 41a formed on the front side surface 40a of the base plate section 4 is provided along the left and right direction of the front side surface 40a. A step 41b formed on the rear side surface 40b of the base plate section 4 is provided along the left and right direction of the rear side surface 40b. The step 41a is provided so as to be continuous with the step 21a of the inside surface 20a of the plate section 2 and the step 31a of the inside surface 30a of the plate section 3. The step 41b is provided so as to be continuous with the step 21b of the outside surface 20b of the plate section 2 and the step 31b of the outside surface 30b of the plate section 3.
Next, the mounting section 42 of the base plate section 4 will be described with reference to
For example, the cord clamp rows 1a to 1i are mounted on a partition plate 17 of the rack 10 along a direction in which the cord 16 is pulled out. In order to secure a bending radius when wiring the cord to a cable guide (not illustrated) installed on the rack 10, the cord clamp 1 having a structure including the guide sections 22 and 32 bent in the direction of the cable guide (in the example of
In order to derive the cords at a high density, the adjacent cord clamps in the cord clamp rows 1a to 1i at each stage may be arranged in a staggered arrangement in which the cord clamps are vertically shifted. As described above, the cord clamp 1 having the structure including the guide sections 22 and 32 is mounted on the uppermost cord clamp rows 1e and 1i. Meanwhile, when the uppermost cord clamp rows 1e and 1i are arranged in the staggered arrangement, the arc-shaped guide sections 22 and 32 of the lower cord clamp in the staggered arrangement interfere with the adjacent upper cord clamps. Therefore, a gap between the cord clamp rows becomes wide. Therefore, it is desirable that the lower cord clamp in the staggered arrangement is designed as the cord clamp having the structure not including the guide sections 22 and 32, and the upper cord clamp is designed as the cord clamp 1 including the guide sections 22 and 32.
With respect to the difficulty of bending the plate section at the time of the resin molding, the comparison is performed between the cord clamp 100 having the above-described configuration and the cord clamp 1 according to the above-described embodiment. As a result, in the cord clamp 100 provided with the rib, the bending of the plate section (shift from a design value of the gap between the plate sections) is about 1.3 mm, whereas in the cord clamp 1 provided with the step, the bending of the plate section can be reduced to about 0.5 mm. It is considered that this is because the structure including the step is easier to flow resin during the molding than the structure including the rib, whereby residual stress after the molding can be reduced. The reason why the structure including the rib has a large residual stress is that it is considered that unevenness of pressure occurs during the molding at the portion where the rib is provided, and a molding shrinkage ratio and pressure propagation are uneven between the portion where the rib is provided and the portion where the rib is not provided, which causes a difference in cooling time.
In the first embodiment, as the cord clamp including the guide section, the cord clamp in which the guide section and the plate section are integrally formed is described, but the present invention is not limited thereto. For example, as shown in the following second embodiment, it is also possible to form the guide section separately and to assemble the guide section to the cord clamp having the structure not including the guide section.
A cord clamp according to a second embodiment of the present disclosure will be described with reference to
In a cord clamp 60 according to the second embodiment illustrated in
As illustrated in
As illustrated in
As described above, the cord clamp 60 according to the second embodiment has a structure in which the guide sections 22 and 32 are connected to each other by the connection section 81, and the insertion sections 82 and 83 are inserted into the guide section insertion grooves 73 and 74. The cord clamp 60 has the above-described structure. Accordingly, even though an own weight of the cord is applied to the guide sections 22 and 32, the guide section structure 80 is not easily detached from the main body section 70.
In this example, cord regulating sections 84 and 85 bent almost at right angles are respectively provided at the front end sections of the guide sections 22 and 32. The cord regulating sections 84 and 85 are provided thereat, whereby the cord can be regulated so as not to protrude in the front direction of the cord clamp 60. The cord clamp 1 according to the first embodiment may be provided with the same configuration as that of the cord regulating sections 84 and 85.
Each step (21, 31, and 41) in the cord clamp 60 according to the second embodiment has the same features as those of the first embodiment described with reference to
In the cord clamp 60 according to the second embodiment, the main body section 70 and the guide section structure 80 are separately formed as described above. Therefore, for example, after only the main body section 70 is mounted on the rack 10, the guide section structure 80 can be assembled to the main body section 70 as necessary. After the cord clamp 60 is mounted on the rack 10, only the guide section structure 80 can be also detached as necessary.
For example, when the cord clamp is mounted on the rack 10 illustrated in
In the cord clamp 60 according to the second embodiment, for example, the main body section 70 and the guide section structure 80 can be respectively manufactured by different molds at the time of manufacturing. Accordingly, the cord clamp 60 has a degree of freedom in a direction in which the mold is detached, and is easier to be manufactured by the mold than the integrated cord clamp 1 according to the first embodiment.
According to the configuration of the cord clamp 1 of the first embodiment or the cord clamp 60 of the second embodiment, the locations of the steps 21a and 31a of the inside surfaces 20a and 30a of the plate sections 2 and 3 and the locations of the steps 21b and 31b of the outside surfaces 20b and 30b are shifted in the cord insertion direction. The distance W1 between the step 21a and the step 21b and the distance W2 between the step 31a and the step 31b with respect to the cord insertion direction are equal to or greater than the plate thickness T0 of the plate sections 2 and 3 and equal to or less than three times the plate thickness T0. Accordingly, when the cord clamp 1 having the long length in the direction (the longitudinal direction or the height direction) orthogonal to the cord insertion direction is molded with resin, the plate sections 2 and 3 can be hardly bent in the third direction orthogonal to the cord insertion direction and the direction (the longitudinal direction or the height direction) orthogonal to the cord insertion direction.
The base plate section 4 is provided with the step 41 (41a and 41b) continuous with the steps 21 (21a and 21b) and 31 (31a and 31b) of the two plate sections 2 and 3. Therefore, the two plate sections 2 and 3 are supported by the base plate section 4, and when the cord clamp 1 having the long length in the direction (the longitudinal direction or the height direction) orthogonal to the cord insertion direction is molded with resin, the plate sections 2 and 3 can be further hardly bent.
Hereinabove, while the present disclosure is described in detail or with reference to specific embodiments, it is obvious to those skilled in the art that various changes and modifications can be made without departing from the spirit and scope of the present disclosure. The number, location, and shape of the components described above are not limited to the embodiments, and can be changed to the number, location, and shape suitable for performing the present disclosure.
Number | Date | Country | Kind |
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2017-242616 | Dec 2017 | JP | national |
Filing Document | Filing Date | Country | Kind |
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PCT/JP2018/045800 | 12/13/2018 | WO | 00 |