The present application is generally related to window coverings and is more specifically related to cordless blinds for covering window openings.
Window blinds are typically used for covering window openings. The blinds are usually moveable between an open position so that light may pass through the window and a lowered or closed position in which the window blind at least partially blocks the passage of light. A closed window blind also provides privacy so that individuals outside a building may not look into a building. Most window blinds include a lifting cord, which passes through an aperture in each of the slats or through a window covering material such as cellular or pleated shades.
There have been many improvements related to cordless window blinds. Such improvements attempt to simplify the process of operating a window blind and facilitate cleaning of the blind.
For example, U.S. Pat. No. 1,798,869 discloses in FIG. 1 a head rail for a Venetian blind including a traversing rod 16 to which there is attached a pair of lift cords 20, 21. U.S. Pat. No. 1,978,152 discloses a blind incorporating a traversing rod 1 from which there is supported a plurality of slats. Referring to FIG. 6 of the '152 patent, the traversing rod may be operated by a hand crank assembly 23 that is coupled via rod 19 to an end of the traversing rod by means of a gear assembly (FIG. 3).
U.S. Pat. No. 5,318,090 is directed to a roller assembly for a Venetian blind. Referring to FIG. 1 thereof, the roller assembly includes an elongated driving member 62 having a circular axial hole 623 extending through a rectangular shaft section 621. The shaft section is received within the end portion of a rotating rod 50. A guide unit 63 includes a threaded rod 633 extending through the circular axial hole of the driving member and into engagement with a moveable member 61 that is fixed in an intermediate position within the rotating rod. A lift cord is coupled to a portion of the driving member to rotate same in either a clockwise or counterclockwise direction. When the lift cord is pulled, the driving member rotates the rotating rod to move the moveable member along the threaded rod of the guide unit, thereby both rotating and moving the rotating rod along the guide unit.
U.S. Pat. No. RE 35,926 is directed to a Venetian or pleated blind that is adapted to be positioned between a pair of glass panes. Referring to FIGS. 1 and 2 thereof, the blind includes a housing having two corner spacer elements 26, 32 attached to opposite ends of the head rail housing. Each of the corner spacer elements is attached to respective adjacent side spacer elements 60, 62 on each side of the window. The head rail defined by housing elements 4, 8 includes a traversing rod 16 referred to in the claims as a winding shaft.
U.S. Pat. No. 5,482,100 is directed to a blind including at least one constant variable spring force motor having an elongated spring. The spring has a generally rectangular cross-section that varies in width from one end to the other. The varying spring force is sufficient to maintain the bottom rail in any position with respect to the top rail as the shade material accumulates on the bottom rail when moving the bottom rail towards the head rail.
U.S. Pat. No. 5,531,257 is directed to a cordless blind having a spring motor coupled to an electronic motor. The electronic motor and the spring motor rotate a cord spool to raise or lower the window covering.
U.S. Pat. No. 6,234,236 discloses a cordless window covering system incorporating a plurality of spring motors that are coupled together. Referring to the figures, the system includes at least two springs motors 40 in combination with a coupler 62, 62A. The coupler connects the spring motors together to have a combined spring force. In other embodiments, the pair of spring motors are coupled together and attached to the lift cords.
U.S. Pat. No. 6,079,471 teaches a window covering including a friction-imparting member to inhibit movement of the bottom rail. Referring to FIG. 2 thereof, the friction and parting member includes a bracket 55 having a plurality of slots 56 that are used to increase the tension on cord 52 traveling through hole 50 in surface 47 towards the cord spool 30.
U.S. Pat. No. 6,129,131 is generally directed to a blind system including a traversing rod 32 coupled to a pull system 38 that imparts uni-directional movement to the coupling drive shaft 40. The pull system includes a one-way clutch assembly 50 and a main drive assembly 42 including a single pull tape 46 operative of a drive spool 48. The brake arm 150 is adapted to selectively prevent or permit lowering of the shade by gravity. The traversing assembly includes a compression spring 210 having one end slidably engaged with a disc-shaped end 220 of the cord spool 206. The other end of the compression spring is attached to a spring support spool that is rotatable by the drive shaft. The compression spring is relatively light, but strong enough to push the cord spool to the left when no counterforce exists.
Three related patents, U.S. Pat. No. 5,813,447; U.S. Pat. No. 5,960,846 and U.S. Pat. No. 6,047,759 all teach a window shade incorporating an internal spring tensioning mechanism. The spring tensioning mechanism is adapted for tensioning the spring upon rotation of the shade bar in one direction and releasing the spring tension upon opposite shade bar rotation, with the releasing of the spring force accomplished by a manual force rotating the shade bar in the tensioning direction.
Despite the above improvement, there remains a need for improved cordless blind assemblies.
In accordance with certain preferred embodiments of the present invention, a window blind assembly includes a head rail having a longitudinal axis, a bottom rail suspended below the head rail and a window covering material extending between the head rail and the bottom rail, the window covering material having an upper end attached to the head rail and a lower end attached to the bottom rail. The assembly also preferably includes a traversable tube disposed in the head rail, the traversable tube having first and second ends, and a threaded support rod secured to the head rail adjacent a first end of the tube, the threaded support rod being thread ably coupled with the first end of the tube for providing traversing motion to the tube. A spring motor is desirably secured to the head rail adjacent a second end of the tube, the spring motor is engaged with the second end of the traversable tube for selectively rotating the tube, whereby the drive gears rotate about respective axes that are substantially parallel to the longitudinal axis of the head rail.
In certain preferred embodiments, the spring motor drive gears are coupled together by a timing belt. In further embodiments, a drive shaft has a first end coupled with a pulley and a second end coupled with the traversable tube. A drive plug may be secured in an opening at the second end of the tube, the drive plug having a drive plug opening adapted to slidably receive the second end of the drive shaft. The drive plug opening desirably has a generally square shape, and the drive shaft has a longitudinal axis with a cross-section of the drive shaft perpendicular to the longitudinal axis having a generally square shape.
The assembly may also include a tensioning member positioned on the threaded support rod between the first end of the traversable tube and a first end of the head rail, the tensioning member including a compression spring positioned between two collars so that as the traversable tube is rotated, the tube is displaced longitudinally to engage the tensioning member for compressing the compression spring between the two collars. In operation, the compressed tension member applies an axial load at the first end of the traversing tube for limiting free rotation of the traversing tube.
The assembly preferably includes a lift cord having an upper end secured to the traversing tube and a bottom end secured to the bottom rail. The traversing tube preferably has a longitudinally extending groove and the upper end of the lift cord is captured in the longitudinally extending groove. The assembly preferably includes a C-shaped clip adapted to fit closely over an outer surface of the tube for securing the upper end of the lift cord in the longitudinally extending groove of the tube.
The assembly may also include a cradle mounted in the head rail for supporting rotational and traversing movement of the tube. In certain preferred embodiments, the cradle has at least one opening and the lift cord passes through the at least one cradle opening. In certain preferred embodiments, the cradle may have a pair of opposing sidewalls and a bottom wall, a first opening in one of the sidewalls and a second opening in the bottom wall, whereby the lift cord extends in a first axial direction between the traversing tube and the first lateral sidewall opening, a second axial direction between the first cradle opening and the second cradle opening and a third axial direction between the second cradle opening and the bottom rail.
A first head rail end cap may be secured over a first open end of the head rail, and a second head rail end cap may be secured over a second open end of the head rail. The first head rail end cap desirably has an inner surface defining a slot and the threaded support rod has a head adapted to fit into the slot for securing the threaded support rod to the first head rail end cap.
In certain preferred embodiments, the spring motor includes a threaded anchor post, and a screw is threaded into the anchor post, the screw including a head, whereby the second head rail end cap has an inner surface including a slot and the head of the screw is fit into the slot for securing the spring motor to the second head rail end cap. The spring motor may also include feet adapted to engage the head rail for securing the spring motor to the head rail.
The assembly desirably includes a second lift cord spaced from the first lift cord, the first and second lift cords extending through the window covering material in directions that are generally parallel to one another. The window covering material may be selected from the group consisting of cellular fabric, pleated fabric and slats.
In operation, rotation of the tube causes the lift cord to wind on the tube in a non-overlapping spiral. The window blind assembly is desirably lowered to a closed position by pulling the bottom rail away from the head rail for unwinding the lift cord and rotating the tube as the lift cord unwinds which traverses the tube toward the tensioning member for causing compression of the tensioning member. The spring motor is coupled with the traversing tube and provides a constant tension. The window blind assembly is desirably raised to an open position by lifting the bottom rail toward the head rail for releasing tension from the spring motor, releasing compression of the tensioning member and winding the lift cord around the traversing tube in a non-overlapping spiral as the tube moves back toward the spring motor. As the blind is lowered, the weight of the fabric decreases and the axial force of the compression member increases so as to counteract the decrease in fabric weight.
In certain preferred embodiments, a cradle cover may be secured over the cradle, the cradle cover being adapted to prevent bunching up or looping of the lift cord as the lift cord is rewound on the tube.
In other preferred embodiments, the tensioning member includes a compression spring slid able along the threaded rod between the head of the threaded rod and the threaded plug secured to the first end of the tube, a large diameter collar between the head of the threaded rod and the compression spring, and a small diameter collar between the threaded plug and the compression spring.
Other preferred embodiments of the present invention disclose a window blind assembly including a head rail having a longitudinal axis, a bottom rail suspended below the head rail, a window covering material extending between the head rail and the bottom rail, the window covering material having an upper end attached to the head rail and a lower end attached to the bottom rail, and a traversable tube mounted in the head rail, the tube having first and second ends and extending in a direction substantially parallel to the longitudinal axis of the head rail. The assembly also desirably includes a threaded support rod secured to the head rail adjacent the first end of the tube, the threaded support rod being thread ably coupled with the first end of the tube for providing traversing motion to the tube along the longitudinal axis of the head rail, and a spring motor secured to the head rail adjacent the second end of the tube, the spring motor having drive gears in communication with the second end of the tube for selectively rotating the tube. The spring motor desirably includes a storage drum, an output drum and an elongated spring connected to the storage and output drums, whereby the storage and output drums rotate along respective axes that are substantially parallel to the longitudinal axis of the head rail.
The assembly may also include a drive shaft having a first end coupled with the spring motor drive gears and a second end coupled with the second end of the traversing tube, whereby rotation of the tube causes rotation of the drive shaft, which in turn rotates the spring motor drive gears.
In certain preferred embodiments, the spring motor includes a first power plate having first and second circular openings and a second power plate having first and second openings, the first and second power plates having opposing posts for assembling the first and second power plates together so that the respective first openings of the assembled power plates are aligned with one another and the respective second openings of the assembled power plates are aligned with one another. The storage drum desirably has bearing surfaces on opposite ends thereof enjoyable with the first openings of the assembled power plates for supporting rotation of the storage drum, and wherein the output drum has bearing surfaces on opposite ends thereof enjoyable with the second openings of the assembled power plates for supporting rotation of the output drum.
In other preferred embodiments, the first power plate has an exterior surface including a stub shaft and the output drum includes one of the drive gears integrally formed therewith, the one of the drive gears passing through the second opening of the first power plate. The assembly may also include a pulley rotatably mounted over the stub shaft of the first power plate, a timing belt coupling the pulley and the one of the drive gears passing through the second opening of the first power plate, and a retainer ring mounted over an outer end of the one of the drive gears passing through the second opening of the first power plate for retaining the timing belt on the one of the drive gears passing through the second opening of the first power plate. The retainer ring desirably has a flat surface and an opposite curved surface, the curved surface of the retainer ring desirably facing the timing belt.
In other preferred embodiments, the first end of the drive shaft is coupled with the pulley. The first end of the drive shaft may have a generally square shaped cross section and the pulley may have a generally square shaped opening adapted to receive the first end of the drive shaft.
In other preferred embodiments, a window blind assembly includes a headrail having a longitudinal axis, a bottom rail suspended below the headrail and a window covering material extending between the headrail and the bottom rail, the window covering material having an upper end attached to the headrail and a lower end attached to the bottom rail. The assembly also desirably includes a traversable tube disposed in the headrail, the traversable tube having first and second ends, and a threaded support rod secured to the headrail adjacent a first end of the tube, the threaded support rod being threadably coupled with the first end of the tube for providing traversing motion to the tube along the longitudinal axis of the headrail. The assembly also preferably includes a spring motor secured to the headrail adjacent a second end of the tube, the spring motor having drive gears in communication with the second end of the traversable tube for selectively rotating the tube and a tensioning member positioned on the threaded support rod between the first end of the traversable tube and an end of the headrail, the tensioning member including a compression spring positioned between two collars, whereby as the traversable tube is rotated, the tube is displaced along the longitudinal axis of the headrail and away from the spring motor so that the tube engages the tensioning member for compressing the compression spring between the two collars. The compressed tensioning member desirably applies an axial load on the first end of the traversable tube for limiting free rotation of the traversable tube.
In other preferred embodiments, the spring motor drive gears are coupled together using a timing belt, and the assembly further includes a drive shaft having a first end coupled with one of the spring motor drive gears and a second end coupled with the traversable tube. The spring motor may include a first power plate having first and second circular openings, and a second power plate having first and second openings, the first and second power plates having opposing posts for assembling the first and second power plates together so that the respective first openings of the assembled power plates are aligned with one another and the respective second openings of the assembled power plates are aligned with one another.
In other preferred embodiments, a storage drum having bearing surfaces on opposite ends thereof is engagable with the first openings of the power plates for supporting rotation of the storage drum and an output drum having bearing surfaces on opposite ends thereof is engagable with the second openings of the power plates for supporting rotation of the output drum. The first power plate desirably has an exterior surface including a stub shaft and the output drum includes one of the drive gears integrally formed therewith, the one of the drive gears passing through the second opening of the first power plate.
In accordance with another preferred embodiment of the present invention, a window blind assembly includes a headrail having a longitudinal axis extending between first and second ends thereof, a first tube rotatably mounted between the first and second ends of the headrail, and a second tube rotatably mounted between the first tube and the second end of the headrail. The assembly also includes a bottom rail suspended below the headrail, an intermediate rail suspended below the headrail and positioned between the headrail and the bottom rail and window covering material extending between the intermediate rail and the headrail. A first lift cord preferably has an upper end secured to the first tube and a lower end secured to the intermediate rail. A second lift cord preferably has an upper end secured to the second tube and a lower end secured to the bottom rail. The intermediate rail and the bottom rail are desirably moveable independently of one another. The window covering material preferably has an upper end attached to the intermediate rail and a lower end attached to the bottom rail. In other preferred embodiments, the assembly may include a second window covering material extending between the headrail and the intermediate rail. The second window covering material may have a different opacity, color and/or texture than the first window covering material. The second window covering material may have an upper end attached to the head rail and a lower end attached to the intermediate rail.
In certain preferred embodiments, the window blind assembly includes a first guide connected to the headrail and adapted to direct the first lift cord through a path including a first leg extending away from the first tube, a second leg extending away from the first tube and toward the second tube, and a third leg extending away from the second tube and toward the intermediate rail. The first leg of the first lift cord desirably extends in a direction generally perpendicular to the longitudinal axis of the headrail, the second leg of the first lift cord desirably extends in a direction generally parallel to the longitudinal axis of the headrail, and the third leg of the first lift cord desirably extends in a direction generally perpendicular to the longitudinal axis of the headrail. The assembly also desirably includes a second guide connected with the headrail and adapted to direct the second lift cord through a path including a first leg extending away from the second tube, a second leg extending away from the second tube and toward the first tube, and a third leg extending away from the first tube and toward the bottom rail. In a similar fashion, the first leg of the second lift cord desirably extends in a direction generally perpendicular to the longitudinal axis of the headrail, the second leg of the second lift cord desirably extends in a direction generally parallel to the longitudinal axis of the headrail, and the third leg of the second lift cord desirably extends in a direction generally perpendicular to the longitudinal axis of the headrail. In certain preferred embodiments, the first and second guides are integrated into an insert rail that is connected to the headrail. In more preferred embodiments, the insert rail is connected to an underside of the headrail. The guides may be a combination of window openings formed in the cradles and cord guide/eyelets inserted into the window covering material. The assembly also desirably includes a third lift cord having an upper end secured to the first tube and a lower end secured to the intermediate rail, and a fourth lift cord having an upper end secured to the second tube and a lower end secured to the bottom rail.
In certain preferred embodiments, a first threaded support rod is disposed in the headrail and is threadably coupled with an end of the first tube and a first spring motor is disposed in the headrail and is coupled with the first tube for driving the first tube. The assembly also desirably includes a second threaded support rail disposed in the headrail and threadably coupled with an end of the second tube and a second spring motor disposed in the headrail and coupled with the second tube for driving the second tube. The first and second tubes are rotatably mounted in the headrail and preferably traverse between first and second ends of the headrail when being driven by the respective first and second spring motors. The first and second tubes desirably rotate and traverse independently of one another.
The assembly may also include a tensioning member positioned on the first threaded support rod and being engagable with an end of the first tube, the tensioning member including a compression spring positioned between two collars. When the first tube is rotated, the first tube is displaced longitudinally along the longitudinal axis of the headrail, whereby the end of the first tube engages the tensioning member so that the compression spring is compressed between the two collars. A second tensioning member may be supplied on the second threaded support rod for engaging an end of the second tube.
In other preferred embodiments of the present invention, a window blind assembly includes a headrail having a longitudinal axis extending between first and second ends thereof, a tube rotatably mounted between the first and second ends of the headrail, and a bottom rail suspended below the headrail by first and second lift cords. The window blind assembly also desirably includes a window covering material extending between the headrail and the bottom rail. The window covering material may have an upper end attached to the headrail and a lower end attached to the bottom rail. The assembly also desirably includes a first guide connected to the headrail, whereby the first guide is adapted to direct the first lift cord through a path including a first leg extending away from the tube, a second leg extending away from a first end of the tube and toward a second end of the tube, and a third leg extending away from the tube and toward the bottom rail. The assembly also preferably includes a second guide connected to the headrail and being adapted to direct the second lift cord through a path including a first leg extending away from the tube, a second leg extending away from the second end of the tube and toward the first end of the tube, and a third leg extending away from the tube and toward the bottom rail. In preferred embodiments, the first lift cord is secured to the tube adjacent the first end of the tube and the second lift cord is secured to the tube adjacent the second end of the tube. The assembly also preferably comprises a threaded support rod disposed in the headrail adjacent one of the ends of the headrail, the threaded support rod being threadably coupled with one of the ends of the tube. The assembly also desirably includes a spring motor disposed in the headrail and being coupled with a tube for driving the tube, whereby the tube traverses between the first and second ends of the headrail when being driven by the spring motor. In certain preferred embodiments, the threaded support rod is disposed adjacent the first end of the headrail and is threadably coupled with the first end of the tube and the spring motor is disposed adjacent the second end of the headrail and is coupled with the second end of the tube.
The assembly may also include a tensioning member positioned on the first threaded support rod between one of the ends of the headrail and one of the ends of the tube, the tensioning member including a compression spring positioned between two collars so that as the tube is rotated, the tube is displaced longitudinally to engage the tensioning member whereby the compression spring is compressed between the two collars.
In other preferred embodiments, a window blind assembly includes a headrail having a longitudinal axis extending between first and second ends thereof, a first tube rotatably mounted between the first and second ends of the headrail and a second tube rotatably mounted between the first tube and the second end of the headrail, whereby the first and second tubes rotate independently of one another. The assembly also desirably includes a bottom rail suspended below the headrail by lift cords, and a window covering material extending between the headrail and the bottom rail. The lift cords desirably include a first lift cord having an upper end secured to the first tube and a lower end secured to the bottom rail and a second lift cord having an upper end secured to the second tube and a lower end secured to the bottom rail. The assembly may also include a third lift cord having an upper end secured to the first tube and a lower end secured to the bottom rail and a fourth lift cord having an upper end secured to the second tube and a lower end secured to the bottom rail. The assembly desirably includes a first guide connected to the headrail and being adapted to direct the first lift cord through a path including a first leg extending away from the first tube, a second leg extending away from the first tube and toward the second tube and a third leg extending away from the second tube and toward the bottom rail. The assembly also desirably includes a second guide connected to the headrail and being adapted to direct the second lift cord through a path including a first leg extending away from the second tube, a second leg extending away from the second tube and toward the first tube and a third leg extending away from the first tube and toward the bottom rail. The guides may be a combination of an insert rail having eyelets formed therein and window openings in the cradles. The guides may also be a combination of the window openings formed in the cradles and eyelets or cord guides inserted in the window covering material adjacent an upper end of the window covering material, whereby the upper end of the window covering material is secured to the headrail. In preferred embodiments, the first leg of the first lift cord desirably extends in a direction generally perpendicular to the longitudinal axis of the headrail, the second leg of the first lift cord desirably extends in a direction generally parallel to the longitudinal axis of the headrail, and the third leg of the first lift cord desirably extends in a direction generally perpendicular to the longitudinal axis of the headrail. The second lift cord desirably has a first leg that extends in a direction generally perpendicular to the longitudinal axis of the headrail, a second leg that extends in a direction generally parallel to the longitudinal axis of the headrail, and a third leg that extends in a direction generally perpendicular to the longitudinal axis of the headrail. In highly preferred embodiments, the first and second guides are integrated into an insert rail secured to the headrail. In other preferred embodiments, the window covering material is secured to the headrail and the first and second guides are integrated into the window covering material. In this latter embodiment the guides are eyelets or cord guides attached to or inserted into the window covering material.
The assembly may also include a third lift cord extending between the first tube and the bottom rail in a direction substantially perpendicular to the longitudinal axis of the headrail, and a fourth lift cord extending between the second tube and the bottom rail in a direction substantially perpendicular to the longitudinal axis of the headrail. The third lift cord desirably has an upper end connected to the first tube and a lower end connected to the bottom rail. The fourth lift cord desirably has an upper end connected to the first tube and a lower end connected to the bottom rail.
The assembly also desirably includes a first threaded support rod disposed in the headrail and threadably coupled with the first tube for providing traversing movement with the first tube and a second threaded support rod disposed in the headrail threadably coupled with the second tube for providing traversing movement to the second tube, whereby the first and second tubes are moveable independently of one another between the first and second ends of the headrail. The assembly also preferably includes a first spring motor disposed in the headrail and coupled with the first tube for driving the first tube, whereby the first tube traverses between the first and second ends of the headrail when being driven by the first spring motor, and a second spring motor disposed in the headrail and coupled with the second tube for driving the second tube, whereby the second tube traverses between the first and second ends of the headrail when being driven by the second spring motor. In certain preferred embodiments, the first and second spring motors include drive gears that rotate about axes that are substantially parallel to the longitudinal axis of the headrail.
In still other preferred embodiments of the present invention, a window blind assembly includes a headrail having a longitudinal axis extending between first and second ends thereof, a first tube rotatably mounted between the first and second ends of the headrail and a second tube rotatably mounted between the first tube and the second end of the headrail, whereby the first and second tubes rotate and traverse independently of one another. The assembly also preferably includes a first bottom rail suspended below the headrail by a first lift cord, a first window covering material extending between the headrail and the first bottom rail, a second bottom rail suspended below the headrail by a second lift cord and a second window covering material extending between the headrail and the second bottom rail. The assembly also desirably includes a first lift cord having an upper end secured to the first tube and a lower end secured to the first bottom rail and a second lift cord having a upper end secured to the second tube and the lower end secured to the second bottom rail. In certain preferred embodiments, the first window covering material has an upper end attached to the headrail and a lower end attached to the first bottom rail and the second window covering material has an upper end attached to the headrail and a lower end attached to the second bottom rail. The first and second window covering materials may have a different opacity, color and/or texture.
In another preferred embodiment of the present invention, a window blind assembly includes a headrail having a longitudinal axis extending between first and second ends thereof, a tube rotatably mounted between the first and second ends of the headrail, a bottom rail suspended below the headrail, and an intermediate rail suspended below the headrail in a position between the headrail and the bottom rail. The assembly also desirably includes a window covering material extending between the intermediate rail and the bottom rail and a lift cord having an upper end secured to the tube and a lower end secured to the intermediate rail. The assembly also desirably includes a second tube rotatably mounted between the first and second ends of the headrail, and a second lift cord having an upper end secured to the second tube and a lower end secured to the bottom rail, whereby the first and second tubes rotate independently of one another. The assembly also desirably includes a first guide connected with the headrail and adapted to direct the first lift cord through a path including a first leg extending away from the first tube, a second leg extending away from the first tube and toward the second tube, and a third leg extending away from the second tube and toward the intermediate rail. The assembly also preferably includes a second guide connected with the headrail and adapted to direct the second lift cord through a path including a first leg extending away from the second tube, a second leg extending away from the second tube and toward the first tube, and a third leg extending away from the first tube and toward the bottom rail. The first and second guides are desirably integrated into an insert rail that may be connected to an underside of the headrail. The assembly also desirably includes a third lift cord having an upper end secured to the first tube and a lower end secured to the intermediate rail and a fourth lift cord having an upper end secured to the second tube and a lower end secured to the bottom rail.
The assembly preferably includes a first threaded support rod disposed in the headrail and threadably coupled with an end of the first tube and a first spring motor disposed in the headrail and coupled with the first tube for driving the first tube, whereby the first tube traverses between the first and second ends of the headrail when being driven by the first spring motor. The assembly preferably includes a second threaded support rod disposed in the headrail and threadably coupled with an end of the second tube and a second spring motor disposed in the headrail and coupled with the second tube for driving the second tube, whereby the second tube traverses between the first and second ends of the headrail when being driven by the second spring motor.
In further preferred embodiments of the present invention, a cordless window blind assembly has a combined tilt and lift control. The assembly desirably includes a headrail having a longitudinal axis extending between first and second ends thereof, a bottom rail suspended below the headrail, and slats extending between the headrail and the bottom rail. The assembly also desirably includes a motor, such as a spring motor, mounted in the headrail and a tube rotatably mounted between the first and second ends of the headrail and coupled with the motor. The assembly also preferably includes a lift cord having an upper end secured to the rotatable tube and a lower end secured to the bottom rail. A ladder tape is desirably suspended below the headrail and connected with the slats, the ladder tape including a front ladder cord extending below a front section of the headrail and a rear ladder cord extending below a rear section of the headrail, the front ladder cord entering the headrail, at least partially wrapping around the tube and exiting the headrail for connection with the rear ladder cord at a location outside the headrail. Lowering the bottom rail relative to the head rail causes rotation of the tube in a direction for simultaneously unwinding the lift cord from the tube and actuating the ladder tape for rotating the slats until the slats are rotated into a closed position whereupon the front ladder cord at least partially wrapped around the tube will slip relative to the tube as the tube continues to rotate. Raising the bottom rail relative to the head rail causes rotation of the tube in an opposite direction for simultaneously winding the lift cord about the tube and actuating the ladder tape for rotating the slats in an opposite direction until the slats are rotated to an open position, whereupon the front ladder cord at least partially wrapped around the tube will slip relative to the tube as the tube continues to rotate.
The assembly preferably includes a second lift cord having an upper end secured to the rotatable tube and a lower end secured to the bottom rail, the second lift cord spaced from the first lift cord, and a second ladder tape suspended below the headrail and connected with the slats, the second ladder tape including a front ladder cord extending below a front section of the headrail and a rear ladder cord extending below a rear section of the headrail, the front ladder cord of the second ladder tape entering the headrail, at least partially wrapping around the tube and exiting the headrail for connection with the rear ladder cord of the second ladder tape at a location outside the headrail, wherein lowering the bottom rail relative to the head rail causes rotation of the tube for simultaneously unwinding the first and second lift cords from the tube and actuating the first and second ladder tapes for rotating the slats until the slats are rotated to the closed position, whereupon the front ladder cords at least partially wrapped around the tube will slip relative to the tube as the tube continues to rotate.
In other preferred embodiments of the present invention, a cordless window blind assembly having a combined tilt and lift control includes a headrail having a longitudinal axis extending between first and second ends thereof, a bottom rail suspended below the headrail, and slats extending between the headrail and the bottom rail. The assembly desirably includes a motor mounted in the headrail, a tube rotatably mounted between the first and second ends of the headrail and coupled with the motor, a lift cord having an upper end secured to the tube and a lower end secured to the bottom rail and a ladder tape suspended below the headrail and connected with the slats. The ladder tape may include a ladder cord wound around the tube, whereby lowering the bottom rail relative to the head rail causes rotation of the tube for simultaneously unwinding the lift cord from the tube and actuating the ladder tape for rotating the slats.
The assembly may also include a second lift cord having an upper end secured to the tube and a lower end secured to the bottom rail, the second lift cord being spaced from the first lift cord. The assembly may also include a second ladder tape suspended below the headrail and connected with the slats, the second ladder tape including a ladder cord wound around the tube, wherein lowering the bottom rail relative to the head rail causes rotation of the tube for simultaneously unwinding the first and second lift cords from the tube and actuating the ladder tapes for rotating the slats. The ladder tapes are preferably adapted to slip relative to the tube after the slats are rotated to a first closed position and the tube continues to rotate for unwinding the lift cords. In contrast, raising the bottom rail relative to the head rail causes rotation of the tube for simultaneously winding the first and second lift cords about the tube and actuating the ladder tapes for rotating the slats in series to an open position and then to a second closed position. In certain preferred embodiments, the slats are rotated approximately 150-180 degrees when moving between the closed position and the second closed position.
These and other preferred embodiments of the present invention will be described in more detail below.
The cordless blind assembly 100 desirably includes a first cradle 116 and a second cradle 118 assembled with headrail 102. The assembly 100 also includes a central cradle 120. In certain preferred embodiments, however, the central cradle 120 is not required. The first and second cradles 116, 118 are adapted to support rotational and traversing movement of tube 122. The cellular shade 100 also includes threaded rod 124 and threaded plug 126 insert able into an opening at a first end of tube 122. Cordless blind assembly 100 also includes a first cradle cover 128 for assembly with first cradle 116 and a second cradle cover 130 for assembly with second cradle 118. Although not limited by any particular theory of operation, it is believed that, if the blind is raised slightly off-center, the cradle covers 128, 130 prevent lift cord slack from developing on one side of tube 122 as opposed to the other side of tube 122.
The cordless blind assembly 100 also includes clips 132 attachable over the outer surface of tube 122 for holding ends of lift cord 134 in place.
The assembly 100 also includes a drive plug 136 insert able into an opening at a second end of tube 122, and a drive shaft having 138 having a first end 140 adapted to engage an opening in drive plug 136. Drive shaft 138 has a second end 142 engagable with a power assembly 144, such as a spring motor. The drive shaft is adapted to translate rotational movement to the drive plug, however, the drive plug is able to slide along the drive shaft to facilitate traversing movement of tube 122.
The cordless blind assembly 100 also preferably includes a mounting bracket 146 and mounting screws 148 for mounting the headrail 102 over a window opening. The assembly 100 also preferably includes a dust cover 150 adapted to cover the upper side headrail 102, as well as the traversing tube 120 and power assembly 144 disposed within headrail 102. The assembly 100 also includes a slat 152 assembled with an underside of headrail 102. The slat 152 engages an upper end of a window covering material 154, such as cellular fabric for attaching the window covering material 154 with headrail 102. The assembly 100 includes a second slat 156 inserted into the bottommost cell of window covering material 154. The second slat 156 engages an upper face of bottom rail 158 for connecting bottom rail 158 with the window covering material 154. The bottom rail 158 includes openings at both ends adapted to receive bottom rail end caps 160. The lift cord 134 has a lower end that is passed through window covering material 154, bottom rail 158 and washer 162 for tying off the bottom end of lift cord 134 and securing the bottom end against an underside of bottom rail 158. The assembly also includes a handle 164 attached to bottom rail 158.
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The assembly desirably includes a second rotatable tube 3122b, and a second threaded rod 3124b threadably engaged with a threaded plug 3126b inserted into an opening at a first end of second tube 3122b. The assembly also includes a second motor 3144b, such as a second spring motor, coupled with a second drive plug 3136b secured to a second end of second tube 3122b. A second drive shaft 3138b interconnects second spring motor 3144b and second drive plug 3136b. The assembly includes a bottom rail 3158 suspended below the headrail 3102 by lift cords, as will be described in more detail below. The assembly 3100 also preferably includes an intermediate rail 3159 suspended below headrail 3102 and positioned between the headrail 3102 and the bottom rail 3158. A window covering material 3154 extends between intermediate rail 3159 and bottom rail 3158. In preferred embodiments, an upper end of window covering material 3154 is attached to intermediate rail 3159 and a lower end of window covering material is attached to bottom rail 3158. In other preferred embodiments, a second window covering material may extend between headrail 3102 and intermediate rail 3159. The second window covering material may have a different opacity, color and/or texture than the first window covering material.
The assembly includes a first lift cord 3134 (shown as one of the solid lines) having an upper end connected with first tube 3122a and a lower end connected to intermediate rail 3159 by lift cord tie off 3162. The assembly also includes a second lift cord 3135 (shown as one of the dashed lines) having an upper end connected with second tube 3122b and a lower end connected to bottom rail 3158. The assembly includes a first guide for directing first lift cord 3134 on a first path and a second guide for directing second lift cord 3135 on a second path. In certain preferred embodiments, the first guide directs the first lift cord 3134 on a path including a first leg 3151 extending away from first tube 3122a, a second leg 3153 extending away from first tube 3122a and toward the second tube 3122b, and a third leg 3155 extending away from second tube 3122b and toward the intermediate rail 3159. The second guide directs the second lift cord 3135 along a path including a first leg 3157 extending away from second tube 3122b, a second leg 3159 extending away from the second tube 3122b and toward the first tube 3122a, and a third leg 3161 extending away from first tube 3122a and toward the bottom rail 3158. The assembly 3100 also desirably includes a third lift cord 3163 having an upper end secured to first tube 3122a and a lower end secured to intermediate rail 3159. The assembly 3100 also desirably includes a fourth lift cord 3165 having an upper end secured to second tube 3122b and a lower end secured to bottom rail 3158. In preferred embodiments, an insert rail 3167 is connected with head rail 3102. The insert rail includes eyelets for guiding the lift cords as will be described in more detail below. In highly preferred embodiments, the first guide includes a first cradle 3143 and a first eyelet 3145 extending through the insert rail 3167. The-second guide preferably includes a second cradle 3147 and a second eyelet 3149 extending through the insert rail 3167. Thus, the intermediate rail 3159 is coupled with first tube 3122a by first lift cord 3134 and third lift cord 3163, and bottom rail 3158 is coupled with second tube 3122b by second lift cord 3135 and fourth lift cord 3165. The lift cord arrangement shown in
In certain preferred embodiments, the insert rail 3167 may be secured to an underside of headrail 3102. The assembly 3100 may also include a center support 3169 for securing an end of one of the threadable rods 3124a or 3124b. The center support 3169 is preferably connected with the headrail 3102. In the particular embodiment shown in
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Although the invention herein has been described with reference to particular embodiments, it is to be understood that these embodiments are merely illustrative of the principles and applications of the present invention. It is therefore to be understood that numerous modifications may be made to the illustrative embodiments and that other arrangements may be devised without departing from the spirit and scope of the present invention as defined by the appended claims.
The present application is a divisional of U.S. patent application Ser. No. 10/634,305, filed Aug. 5, 2003, which is a continuation-in-part of U.S. patent application Ser. No. 10/393,328 filed Mar. 20, 2003.
Number | Date | Country | |
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Parent | 10634305 | Aug 2003 | US |
Child | 11143231 | Jun 2005 | US |
Number | Date | Country | |
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Parent | 10393328 | Mar 2003 | US |
Child | 10634305 | Aug 2003 | US |