This invention relates to fastener driving devices and more particularly to power operated portable fastener driving tools of the type including clinching mechanisms.
Power operated portable fastener driving tools are used in industrial applications. For industrial applications, compressed air provides a convenient power source. Because of the nature of the compressed air power source and the expense involved in such heavy duty industrial fastener driving tools, they are generally not suitable for such use in various fastening jobs where maneuvering is required, space is limited, or compressed air is not available. As an alternative, manual fastening tools have been used. However, in many of the jobs where manual fasteners are used, considerable operator fatigue may be involved.
As an alternative to these challenges, electrically operated fastener driving tool can be used. An electrically operated tool avoids the inconvenience of the compressed air power source of the power operated tools for industrial uses. An electrically operated tool can use the electrical energization of a motor or solenoid to accomplish the driving action. Such a tool can be used commercially in situations where it would constitute an inconvenience to provide compressed air or fatigue-inducing a manual labor as sources of power.
It is desirable to provide a cordless fastener driving tool for sealing closed containers such as, for example, corrugated fiberboard cartons, by applying staples to the folded flaps or other closure parts to secure them in place.
Accordingly, embodiments of the present invention include a cordless electric fastener driving tool powered by a motor or a solenoid which obviates the disadvantages noted above. Thus, the fastener driving tool can function in the above-mentioned applications where prior art devices provided interference, as well as all of the other applications to which the prior art devices could be used.
In accordance with an aspect of the invention, there is provided a fastener driving tool that includes a housing, a drive track within the housing, a magazine connected to the housing and configured to hold a supply of fasteners and to provide a leading fastener to the drive track, a driver configured to move downward in the drive track and drive the leading fastener into a workpiece during a drive stroke, and upward in the drive track during a return stroke, a mount operatively connected to the driver, a power source at least partially contained within the housing and configured to provide power to the driver to move the driver during the drive stroke and the return stroke, and a clincher operatively connected to the housing and the driver, the clincher being configured to engage the leading fastener during the drive stroke and move into a clinching position at the end of the drive stroke to clinch the fastener to the workpiece.
In an embodiment, the clincher includes a first link pivotably connected to the mount and a second link pivotably connected to the mount; a first clincher arm pivotably connected to the first link and pivotably connected to the housing, and a second clincher arm pivotably connected to the second link and pivotably connected to the housing; and a first clincher anvil connected to the first clincher arm at a first end thereof, and a second clincher anvil connected to the second clincher arm at a first end thereof. A second end of the first clincher anvil and a second end of the second clincher anvil are each configured to move downwardly and inwardly towards each other to engage the leading fastener during the drive stroke and clinch the leading fastener to the workpiece at the end of the drive stroke.
In an embodiment, the fasteners are staples, wherein each staple comprises a crown and two legs extending from the crown. The driver is configured to engage the crown and each of the second ends of the first and second clincher anvils is configured to engage one of the legs.
In an embodiment, the first clincher anvil is integral with the first clincher arm, and the second clincher anvil is integral with the second clincher arm.
In an embodiment, the first clincher anvil and the second clincher anvil each have an arcuate shape and extend arcuately dowwardly from the respective second ends of the first clincher arm and the second clincher arm.
In an embodiment, a distal tip of the first clincher anvil and a distal tip of the second clincher anvil are each configured to pierce through the workpiece as the first clincher anvil and the second clincher anvil move downwardly and inwardly into the clinching position.
In an embodiment, the workpiece is a corrugated fiberboard container.
In an embodiment, the mount is integral with the driver.
In an embodiment, the power source comprises a solenoid assembly. The solenoid assembly comprises a solenoid and a plunger operatively connected to the driver. Linear movement of the plunger translates to linear movement of the driver.
In an embodiment, the power source includes a motor having a rotatable output shaft and a transmission operatively connected to the driver. Rotary movement of the rotatable output shaft translates to linear movement of the driver.
In an embodiment, the fastener driving tool includes a trigger mechanically coupled to a handle portion of the housing and electrically coupled to the motor such that the trigger selectively provides electric power to the motor when a user of the fastener driving tool operates the trigger while holding the handle portion.
In an embodiment, the fastener driving tool includes a trigger moveably mounted to the housing and operatively connected to the power source. The trigger is configured to initiate the drive stroke when actuated by a user of the fastener driving tool.
In an embodiment, the housing includes a handle portion configured to be gripped by a hand of the user and the trigger is moveably mounted to the housing in a location near the handle portion.
According to an aspect of the invention, there is provided a clinching assembly for a fastener driving tool. The fastener driving tool includes a housing, a drive track within the housing, a driver configured to move downward in the drive track to drive a fastener into a workpiece during a drive stroke, and upward in the drive track during a return stroke, and a mount operatively connected to the driver. The clinching assembly includes a first link pivotably connectable to the mount, and a second link pivotably connectable to the mount; a first clincher arm pivotably connected to the first link and pivotably connectable to the housing, and a second clincher arm pivotably connected to the second link and pivotably connectable to the housing; and a first clincher anvil connected to the first clincher arm at a first end thereof, and a second clincher anvil connected to the second clincher arm at a first end thereof. A second end of the first clincher anvil and a second end of the second clincher anvil are each configured to move downwardly and inwardly towards each other to engage the fastener during the drive stroke and clinch the fastener to the workpiece at the end of the drive stroke.
Further areas of applicability will become apparent from the description provided herein. It should be understood that the description and specific examples in this summary are intended for purposes of illustration only and are not intended to limit the scope of the present disclosure, its application and/or uses in any way.
The numerous advantages of the present invention may be better understood by those skilled in the art by reference to the accompanying figures. In the drawings, like reference numerals designate corresponding parts throughout the several views.
Reference will now be made in detail to the presently preferred embodiments of the invention, examples of which are illustrated in the accompanying drawings.
Referring now more particularly to the drawings, there is shown in
As shown in
In one embodiment, the upper end portion of the forward section of the housing defines a solenoid housing or casing 26 including a solenoid serving as a power source for the tool. In another embodiment, shown in
Provided at the lower portion of the vertical housing section 16 is a fastener drive track 28 within which is mounted the staple driver 30. Staple driver 30 is moved through successive operating cycles, each of which includes a downward drive stroke and an upward return stroke.
For the purpose of effecting the movement of the staple driver 30 through successive operative cycles of movement, there is provided an electrical solenoid assembly, generally indicated at 32, which is carried by the housing structure 12 on the base 18 in a position forwardly of the handle 14 and rearwardly and above the front wall 16 and drive track 28. Preferably, the solenoid assembly constitutes a separately packaged sub-assembly within a casing (not shown). A solenoid coil 34 is mounted within the main body portion of the casing. Mounted within the coil 34 is a plunger or armature 35 including a lower portion of suitable dielectric material. The upper portion of the plunger 35 is constituted by a piston (not shown) of suitable ferro-magnetic material which is guided by sliding movement through a closure wall (not shown) formed as a part of the solenoid casing. The piston is adapted to engage a bumper stop (not shown) for the purpose of determining the upper limiting position of the plunger structure 35. The guiding movement provided by the piston slidably supported within the wall together with the sliding movement of the lower end portion of the plunger 35 provides for successive reciprocating cycles of movement of the solenoid plunger structure 35 along an axis of the drive stroke.
The staple driver 30 is connected with the lower end of the solenoid plunger or armature 35 of the solenoid assembly 32 through a driver mounting block, generally indicated at 48, which may also be referred to as a mount. In an embodiment, the mount 48 may be integral with the staple driver 30. As a result, the solenoid coil 34 acts as a linear actuator for actuating the staple driver 30 through a drive stroke in the drive track 28.
The solenoid assembly 34 is manually actuated by a manual actuating mechanism, generally indicated at 50, in
As best shown in
The control lever 64 is mounted on one of the bracket portions 56 by an adjusting mechanism, which provides for the adjustment of the pivotal axis of the control lever 64 with respect to the housing 12.
A clinching assembly, which may be referred to as a clincher and generally indicated at 70 in
As shown in
Referring now more particularly to
With the tool 10 provided with a staple supply in the manner indicated above, the staples being formed in a U-shaped configuration; and with the leading staple S disposed within the drive track 28, it will be understood that when the operator actuates the trigger member 52, the solenoid plunger 35 will be moved through a drive stroke carrying with it the staple driver 30, and the clincher 70.
The solenoid, and also the motor assembly described and shown in
The body of the clincher arms can be metallic and formed from steel, for example. Alternatively, the body of the clincher arms can be titanium or any other rigid metal. Other materials that can be used to form the clincher arms include a rigid resin material, plastic or a composite material. Further, a combination of materials or material properties can be used for the clincher arms, as desired.
In another embodiment of the present invention, as shown in
In accordance with the teachings of the present embodiment, the tool 100 includes a main casting or housing, generally indicated at 102, which provides a handle portion 104 adapted to be gripped by the hand of an operator, a vertical section 106 extending forwardly and downwardly from the forward end of the handle 104. The housing 102 can be mounted on or integral with a base section 108 that includes a magazine 110 for storing and arranging staples for delivery to a staple driver. The magazine 110 can be an elongated member as shown in
As shown in
The motor assembly includes a motor 122 that can drive the transmission 124, which in turn can actuate and advance the staple driver 30 to strike the crown C of the leading staple S shown in
Actuation of the staple driver 30 can drive staples which are sequentially fed from the magazine 110 into the clinching assembly 70 then into a workpiece W.
The motor 122 is actuated by the trigger assembly 150. The trigger assembly 150 includes a trigger member 152 that is mechanically coupled to handle 104 and electrically coupled to motor assembly 118 such that the trigger assembly selectively provides electric power to motor assembly when a user or operator of the tool 100 operates the trigger 152 while holding the handle portion 104. The motor assembly 118 includes a rotatable output shaft 119, which extends into the transmission assembly 120. A motor pinion 132 having a plurality of gear teeth is coupled for rotation with the output shaft 119.
With reference to
As shown in
While the fastener driving tool is illustrated as being cordless, those skilled in the art will appreciate that the invention, in its broader aspects, may be constructed somewhat differently and that aspects of the present invention may have applicability to other electrically powered driving tools, such as those powered by a battery pack or solar energy. In addition, to electronic powered tools, the tool can also be powered by gas-combustion, or hand-operated with a lower mechanical advantage.
Although staples are illustrated, the embodiments described herein include, but are not limited to, nails, brads, clips or any such suitable fastener that could be driven into and clinched to the workpiece W.
Furthermore, while aspects of the present invention are described herein and illustrated in the accompanying drawings in the context of a fastening tool, those of ordinary skill in the art will appreciate that the invention, in its broadest aspects, has further applicability.
It will be appreciated that the above description is merely exemplary in nature and is not intended to limit the present disclosure, its application or uses. While specific examples have been described in the specification and illustrated in the drawings, it will be understood by those of ordinary skill in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the present disclosure as defined in the claims. Furthermore, the mixing and matching of features, elements and/or functions between various examples is expressly contemplated herein, even if not specifically shown or described, so that one of ordinary skill in the art would appreciate from this disclosure that features, elements and/or functions of one example may be incorporated into another example as appropriate, unless described otherwise, above. Moreover, many modifications may be made to adapt a particular situation or material to the teachings of the present disclosure without departing from the essential scope thereof. Therefore, it is intended that the present disclosure not be limited to the particular examples illustrated by the drawings and described in the specification as the best mode presently contemplated for carrying out the teachings of the present disclosure, but that the scope of the present disclosure will include any embodiments falling within the foregoing description and the appended claims.
This application claims the benefit of priority from U.S. Provisional Patent Application Ser. No. 61/612,649, filed Mar. 19, 2012, the entire content of which is incorporated herein by reference.
Number | Date | Country | |
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61612649 | Mar 2012 | US |