The present disclosure relates, generally, to batteries and, more particularly, to batteries for use with cordless power tools.
Cordless power tools are regularly used with batteries (to form cordless power tool systems). The batteries of such cordless power tool systems are often configured to be removably coupled to and decoupled from the cordless power tools to facilitate recharging of the batteries. However, the batteries of many prior cordless power tool systems can be cumbersome for users to detach from the cordless power tools.
According to one aspect, a cordless power tool battery may comprise a housing having a first side wall and a second side wall spaced apart from the first side wall, the first side wall extending from a first end of the housing to a second end of the housing, the second side wall extending from the first end of the housing to the second end of the housing; a power storage unit supported in the housing, the power storage unit configured to supply electrical power to a cordless power tool removably coupled to the battery; a first release button coupled to the housing, the first release button extending along more than half of the first side wall of the housing between the first end of the housing and the second end of the housing; and a second release button coupled to the housing, the second release button extending along more than half the second side wall of the housing between the first end of the housing and the second end of the housing.
In some embodiments, first release button may comprise a press pad accessible to a user through a first aperture formed in the first side wall and a retention feature adapted to engage a complementary retention feature included in the cordless power tool. The first side wall may be formed to include a main portion and a recessed portion. The recessed portion may be indented from the main portion toward the second side wall to form a cavity in the first side wall. The first aperture may be formed in the recessed portion of the first side wall. The housing may comprise a floor, the first and second side walls may extend upwardly from the floor, and the cavity formed in the first side wall may extend upwardly from a level of the floor. The cavity may be sized to receive a heel of a hand of the user.
In some embodiments, the housing may comprise a lower shell and an upper shell coupled to the lower shell. The lower shell may be formed to include a floor and the first and second side walls. The first and second side walls may extend upwardly from the floor. The upper shell may be formed to include a cap wall coupled to the first and second side walls of the lower shell and a projection extending upwardly from the cap wall. The projection may comprise a pedestal extending upwardly from the cap wall and a platform extending outwardly from the pedestal. The pedestal, the platform, and the cap wall may cooperate to define a first side-opening channel and a second side-opening channel, where the second side-opening channel faces away from the first side-opening channel. The first side-opening channel and second side-opening channel may be sized to receive, respectively, a first rail and a second rail of the cordless power tool. The pedestal may be formed to include a retainer opening, and the retention feature of the first release button may extend through the retainer opening into the first side-opening channel. The first aperture formed in the first wall may be spaced apart from the upper shell.
According to another aspect, a cordless power tool system may comprise a cordless power tool and a battery removably coupled to the cordless power tool to supply electrical power to the cordless power tool. The battery may comprise a housing, a first release button coupled to the housing, and a second release button coupled to the housing. The first and second release buttons may be movable between a locked position engaged with the cordless power tool to block movement of the battery away from the cordless power tool and an unlocked position disengaged from the cordless power tool to allow movement of the battery away from the cordless power tool. The first release button may extend along a bottom edge of a first side wall of the housing over more than half of a length of the first side wall, and the second release button may extend along a bottom edge of a second side wall of the housing over more than half of a length of the second side wall.
In some embodiments, the housing may comprise a lower shell and an upper shell coupled to the lower shell, where the lower and upper shells cooperate to define an interior space of the housing. The lower shell may comprise a floor, the first side wall, the second side wall, a third side wall, and a fourth side wall. The third and fourth side walls may each extend between the first and second side walls, and the first, second, third, and fourth side walls may each extend upwardly from the floor. The first side wall may be formed to include a first aperture, and the second side wall may be formed to include a second aperture. The first release button may comprise a first retention feature and a first press pad, and the second release button may comprise a second retention feature and a second press pad. The first press pad may extend through the first aperture, and the second press pad extending through the second aperture.
In some embodiments, the first and second apertures may each be spaced apart from the upper shell. The upper shell may be formed to include a first retainer opening and a second retainer opening, where the first retention feature extends through the first retainer opening, and the second retention feature extends through the second retainer opening. The upper shell may comprise a cap wall and a projection extending upwardly from the cap wall. The cap wall may be coupled to the first, second, third, and fourth side walls of the lower shell. The projection may comprise a pedestal extending upwardly from the cap wall and a platform extending outwardly from the pedestal. The pedestal, the platform, and the cap wall may cooperate to define a first side-opening channel and a second side-opening channel, where the second-side opening channel faces away from the first side-opening channel. The first side-opening channel may receive a first inwardly-extending rail of the cordless power tool, and the second side-opening channel may receive a second inwardly-extending rail of the cordless power tool.
A method of removing a battery from a cordless power tool may comprise gripping the cordless power tool with a first hand; gripping the battery with a second hand such that a plurality of fingers of the second hand contact a first release button arranged along a first side wall of the battery and such that a heel or a thumb of the second hand contacts a second release button arranged along a second side wall of the battery, the first release button extending along more than half of a length of the first side wall, and the second release button extending along more than half of a length of the second side wall; moving the plurality of fingers and the heel of the second hand toward one another to disengage the first and second release buttons from the cordless power tool; and moving the battery away from the cordless power tool, while maintaining the grip on the cordless power tool with the first hand and the grip on the battery with the second hand.
In some embodiments, moving the battery away from the cordless power tool may comprise sliding the battery parallel to the length dimensions of the first and second side walls. The first side wall of the battery may comprise a recessed portion sized to receive the plurality of fingers of the second hand, and the second side wall of the battery comprises a recessed portion sized to receive the heel of the second hand.
The concepts described in the present disclosure are illustrated by way of example and not by way of limitation in the accompanying drawings. For simplicity and clarity of illustration, elements illustrated in the drawings are not necessarily drawn to scale. For example, the dimensions of some elements may be exaggerated relative to other elements for clarity. Further, where considered appropriate, reference labels have been repeated among the drawings to indicate corresponding or analogous elements.
While the concepts of the present disclosure are susceptible to various modifications and alternative forms, specific exemplary embodiments thereof have been shown by way of example in the drawings and will herein be described in detail. It should be understood, however, that there is no intent to limit the concepts of the present disclosure to the particular forms disclosed, but on the contrary, the intention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the present disclosure.
One illustrative embodiment of a cordless power tool system 10 including a cordless power tool 12 and a battery 14 is shown in
The battery 14 illustratively includes a housing 20, a left release button 21, a right release button 22, and a power storage unit 24 as shown, for example, in
The housing 20 and the left and right release buttons 21, 22 are sized and arranged to allow for one-handed release and removal of the battery 14 from the tool 12, without a user having to adjust his/her grip on the battery 14, as suggested in
The housing 20 includes a lower shell 31 and an upper shell 32 that cooperate to define interior space 26 as shown, for example, in
The left side wall 36 is arranged to extend upwardly from the floor 35 along a left side of the floor 35, as shown in
The left side wall 36 of the lower shell 31 includes a main portion 44 and a recessed portion 46, as shown in
The right side wall 37 of the lower shell 31 is similar to the left side wall 36 of the lower shell 31 and includes a main portion 54 and a recessed portion 56, as shown in
Upper shell 32 includes a cap wall 60 coupled to the walls 36, 37, 38, 39 of the lower shell 31 and a projection 62 arranged to extend upwardly from the cap wall 60 as shown, for example, in
The pedestal 64, the platform 66, and the cap wall 60 cooperate to define a left side-opening channel 71 and a right side-opening channel 72, as shown in
The pedestal 64 is formed to include a left retainer opening 81 and a right retainer opening 82, as shown in
The illustrative left and right release buttons 21, 22 are each monolithic components coupled to the housing 20 to pivot about corresponding pivot axes 21A, 22A, as shown in
The press pads 84, 94 of the left and right release buttons 21, 22 are each arranged to extend through and fill the corresponding apertures 51, 52 formed in the left and right side walls 36, 37 of the lower shell 31, as shown in
The retainer teeth 86, 96 of the left and right release buttons 21, 22 are each arranged to extend through the corresponding retainer openings 81, 82 formed in the pedestal 64 of the upper shell 32. Thus, the retainer teeth 86, 96 extend into the left and right side-opening channels 71, 72 of the upper shell 32.
In addition to the press pad 84, the retainer teeth 86, and the stem 88, the left release button 21 includes hinge pins 83, 85, as shown in
In the illustrative embodiment, the left and right release buttons 21, 22 are independently movable between a locked position (see
In the illustrative embodiment, the tool 12 includes a tool body 102 and a battery receiver 104 as shown in
The battery receiver 104 is illustratively formed as part of a handle 112 of the tool 12, as shown in
According to one illustrative method of removing the battery 14 from the tool 12, a user grips the tool 12 with one hand (e.g., around the handle 112), while gripping the battery 14 with the other hand. The user may grip the battery 14 such that a plurality of fingers of the user's hand contact the left release button 21 and a heel of the user's hand contacts the right release button 22, as shown in
When the left and right release buttons 21, 22 are moved toward one another, the retainer teeth 86, 96 disengage from the left and right inwardly-extending rails 74, 76 of the tool 12, so that the battery 14 is free to be moved relative to the tool 12. The user may then slide the battery 14 parallel to the left and right side walls 36, 37 of the battery 14 away from the tool 12, as suggested by arrow 120 in
While certain illustrative embodiments have been described in detail in the figures and the foregoing description, such an illustration and description is to be considered as exemplary and not restrictive in character, it being understood that only illustrative embodiments have been shown and described and that all changes and modifications that come within the spirit of the disclosure are desired to be protected. There are a plurality of advantages of the present disclosure arising from the various features of the apparatus, systems, and methods described herein. It will be noted that alternative embodiments of the apparatus, systems, and methods of the present disclosure may not include all of the features described yet still benefit from at least some of the advantages of such features. Those of ordinary skill in the art may readily devise their own implementations of the apparatus, systems, and methods that incorporate one or more of the features of the present disclosure.
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