1. The Field of the Invention
Implementations of the present invention relate generally to drilling devices and methods that may be used to drill geological and/or manmade formations. In particular, implementations of the present invention relate to core barrel assemblies.
2. The Relevant Technology
Core drilling (or core sampling) includes obtaining core samples of subterranean formations at various depths for various reasons. For example, a retrieved core sample can indicate what materials, such as petroleum, precious metals, and other desirable materials, are present or are likely to be present in a particular formation, and at what depths. In some cases, core sampling can be used to give a geological timeline of materials and events. As such, core sampling may be used to determine the desirability of further exploration in a particular area.
Wireline drilling systems are one common type of drilling system for retrieving a core sample. In a wireline drilling process, a core drill bit is attached to the leading edge of an outer tube or drill rod. A drill string is then formed by attaching a series of drill rods that are assembled together section by section as the outer tube is lowered deeper into the desired formation. A core barrel assembly is then lowered or pumped into the drill string. The core drill bit is rotated, pushed, and/or vibrated into the formation, thereby causing a sample of the desired material to enter into the core barrel assembly. Once the core sample is obtained, the core barrel assembly is retrieved from the drill string using a wireline. The core sample can then be removed from the core barrel assembly.
Core barrel assemblies commonly include a core barrel for receiving the core, and a head assembly for attaching the core barrel assembly to the wireline. Typically, the core barrel assembly is lowered into the drill string until the core barrel reaches a landing seat on an outer tube or distal most drill rod. At this point a latch on the head assembly is deployed to restrict the movement of the core barrel assembly with respect to the drill rod. Once latched, the core barrel assembly is then advanced into the formation along with the drill rod, causing material to fill the core barrel.
Often it may be desirable to obtain core samples at various depths in a formation. Furthermore, in some cases, it may be desirable to retrieve core samples at depths of thousands of feet below ground-level, or otherwise along a drilling path. In such cases, retrieving a core sample may require the time consuming and costly process of removing the entire drill string (or tripping the drill string out) from the borehole. In other cases, a wireline drilling system may be used to avoid the hassle and time associated with tripping the entire drill string. Even when using a wireline drilling system, tripping the core barrel assembly in and out of the drill string is nonetheless time-consuming.
Accordingly, there are a number of disadvantages in conventional wireline systems that can be addressed.
One or more implementations of the present invention overcome one or more problems in the art with drilling tools, systems, and methods for effectively and efficiently tripping a core barrel assembly in and out of a drill string. For example, one or more implementations of the present invention include a core barrel assembly having one or more external fluid pathways. In particular, one or more components of the core barrel assembly can include axial fluid grooves that allow for increased fluid flow between the core barrel assembly and an inner surface of a drill string. Accordingly, one or more implementations of the present invention can increase productivity and efficiency in core drilling operations by reducing the time required to a core barrel assembly to travel through a drill string.
For example, one implementation of latch body of a core barrel assembly includes a tubular body including an outer surface and an inner surface. The tubular body can be adapted to house a latch mechanism for securing the tubular body to a drill string. Additionally, the latch body can include at least two latch openings extending through the tubular body. Furthermore, the latch body can include at least one groove extending into the outer surface of the tubular body. The at least one groove can extend axially along the outer surface of the tubular body.
Additionally, another implementation of latch body of a core barrel assembly can include a tubular body including an outer surface and an inner surface. The tubular body can be adapted to house a latch mechanism for securing the tubular body to a drill string. Further, the latch body can include at least one fluid port extending through the tubular body. The at least one fluid port can allow fluid to flow between the inner surface and the outer surface of the tubular body. The latch body can also include at least one groove extending into the outer surface of the tubular body. The at least one groove can extend axially along the outer surface of the tubular body and can intersect the at least one fluid port.
Still further, an implementation of a core barrel head assembly can include a latch body including an inner surface and an outer surface. In addition, the latch body can include a plurality of latch openings extending through the latch body. The latch body can also include a latch mechanism secured within the latch body. The latch mechanism can include a plurality of latch members configured to move radially in and out of the plurality of latch openings. Additionally, the latch body can include at least one groove extending into the outer surface. The at least one groove can extend axially along the outer surface of the tubular body.
Furthermore, an implementation of a drilling system for retrieving a core sample can include a drill string comprising a plurality of drill rods. Also, the drilling system can include a core barrel assembly adapted to be inserted within the drill string. The core barrel assembly can include a latch body and a latch mechanism positioned within the latch body. The latch mechanism can lock the core barrel assembly relative to the drill string. Additionally, the core barrel assembly can include a fluid port extending through the latch body. Still further, the latch body can include at least one groove extending into an outer surface of the latch body. The at least one groove can extend axially along the outer surface of the tubular body and can intersect the fluid port.
In addition to the foregoing, a method of drilling can involve inserting a core barrel assembly within a drill string. The core barrel assembly can include at least one groove extending into an outer surface of the core barrel assembly. The at least one groove can extend axially along the outer surface of the core barrel assembly. The method can also involve sending the core barrel assembly along the drill string to a drilling position. As the core barrel assembly travels within the drill string, fluid can flow in the at least one groove from a first end of a latch body to a second end of said latch body. Additionally, the method can involve rotating the drill string thereby causing the plurality of latch members to extend radially from the core barrel assembly into an annular groove of the drill string; thereby locking the core barrel assembly relative to the drill string.
Additional features and advantages of exemplary implementations of the invention will be set forth in the description which follows, and in part will be obvious from the description, or may be learned by the practice of such exemplary implementations. The features and advantages of such implementations may be realized and obtained by means of the instruments and combinations particularly pointed out in the appended claims. These and other features will become more fully apparent from the following description and appended claims, or may be learned by the practice of such exemplary implementations as set forth hereinafter.
In order to describe the manner in which the above-recited and other advantages and features of the invention can be obtained, a more particular description of the invention briefly described above will be rendered by reference to specific embodiments thereof which are illustrated in the appended drawings. It should be noted that the figures are not drawn to scale, and that elements of similar structure or function are generally represented by like reference numerals for illustrative purposes throughout the figures. Understanding that these drawings depict only typical embodiments of the invention and are not therefore to be considered to be limiting of its scope, the invention will be described and explained with additional specificity and detail through the use of the accompanying drawings in which:
Implementations of the present invention are directed toward drilling tools, systems, and methods for effectively and efficiently tripping a core barrel assembly in and out of a drill string. For example, one or more implementations of the present invention include a core barrel assembly having one or more external fluid pathways. In particular, one or more components of the core barrel assembly can include axial fluid grooves that allow for increased fluid flow between the core barrel assembly and an inner surface of a drill string. Accordingly, one or more implementations of the present invention can increase productivity and efficiency in core drilling operations by reducing the time required to a core barrel assembly to travel through a drill string.
As explained in greater detail below, the external fluid pathways can allow for increased fluid flow around the core barrel assembly. The increased fluid flow can provide increased cooling of the drill bit. Additionally, the increased fluid flow can provide for increased flushing of cuttings to the surface. Thus, the external fluid pathways can improve drilling performance. Furthermore, the external fluid pathways of one or more implementations can increase the space between the outer surfaces of the core barrel assembly and the drill string; thereby allowing for easier passage of drilling fluid or ground water that may be present during tripping of the core barrel assembly. Accordingly, one or more implementations of the present invention can increase productivity and efficiency in core drilling operations by reducing the time required to trip the core barrel assembly in or out of the drill string.
Furthermore, the external fluid pathways can allow for the components of the core barrel assembly to have increased size without reducing or restricting the cross-sectional area for fluid flow. Thus, in one or more implementations the external fluid pathways can help ensure that the core barrel head assembly has sufficient material cross-section to provide an adequate strength to withstand the forces created during drilling and retrieval of the core barrel assembly. For instance, the core barrel components can have increased thickness to provide increased strength.
Additionally, or alternatively, the external fluid pathways can allow the core barrel assembly to have an outer diameter with only a slight clearance relative to the inner diameter of the drill string with reducing fluid flow. Thus, the external fluid pathways can allow for internal core barrel head components with increased size or number. For instance, the external fluid pathways can allow for an increased number of latch elements, latch mechanism design, and valve control design. For example, in one or more implementations the external fluid pathways can allow the core barrel head assembly to include a driven latch mechanism with four or more wedge members, and still allow for sufficient fluid flow about the core barrel head assembly.
As shown in
The drilling system 100 may include a drill rig 114 that may rotate and/or push the drill bit 106, the core barrel assembly 110, the drill rods 108 and/or other portions of the drill string 104 into the formation 102. The drill rig 114 may include, for example, a rotary drill head 116, a sled assembly 118, and a mast 120. The drill head 116 may be coupled to the drill string 104, and can allow the rotary drill head 116 to rotate the drill bit 106, the core barrel assembly 110, the drill rods 108 and/or other portions of the drill string 104. If desired, the rotary drill head 116 may be configured to vary the speed and/or direction that it rotates these components. The sled assembly 118 can move relative to the mast 120. As the sled assembly 118 moves relative to the mast 120, the sled assembly 118 may provide a force against the rotary drill head 116, which may push the drill bit 106, the core barrel assembly 110, the drill rods 108 and/or other portions of the drill string 104 further into the formation 102, for example, while they are being rotated.
It will be appreciated, however, that the drill rig 114 does not require a rotary drill head, a sled assembly, a slide frame or a drive assembly and that the drill rig 114 may include other suitable components. It will also be appreciated that the drilling system 100 does not require a drill rig and that the drilling system 100 may include other suitable components that may rotate and/or push the drill bit 106, the core barrel assembly 110, the drill rods 108 and/or other portions of the drill string 104 into the formation 102. For example, sonic, percussive, or down hole motors may be used.
The core barrel assembly 110 may include an inner tube or core barrel 124, and a head assembly 126. The head assembly 126 can include a latch mechanism 128. As explained in greater detail below, the driven latch mechanism 128 can lock the core barrel 124 within the drill string 104, and particularly to the outer tube 112. Furthermore, in one or more implementations, the latch mechanism 128 can rotationally lock the core barrel assembly 110 to the drill string 104 thereby preventing wear due to rotation or sliding between the mating components of the latch mechanism 128 and the drill string 104.
Once the core barrel 124 is locked to the outer tube 112 via the latch mechanism 128, the drill bit 106, the core barrel assembly 110, the drill rods 108 and/or other portions of the drill string 104 may be rotated and/or pushed into the formation 102 to allow a core sample to be collected within the core barrel 124. After the core sample is collected, the core barrel assembly 110 may be unlocked from the outer tube 112 and drill string 104. The core barrel assembly 110 may then be retrieved, for instance using a wireline retrieval system, while the drill bit 106, the outer tube 112, one or more of the drill rods 108 and/or other portions of the drill string 104 remain within the borehole.
The core sample may be removed from core barrel 124 of the retrieved core barrel assembly 110. After the core sample is removed, the core barrel assembly 110 may be sent back and locked to the outer tube 112. With the core barrel assembly 110 once again locked to the outer tube 112, the drill bit 106, the core barrel assembly 110, the drill rods 108 and/or other portions of the drill string 104 may be rotated and/or pushed further into the formation 102 to allow another core sample to be collected within the core barrel 124. The core barrel assembly 110 may be repeatedly retrieved and sent back in this manner to obtain several core samples, while the drill bit 106, the outer tube 112, one or more of the drill rods 108 and/or other portions of the drill string 104 remain within the borehole. This may advantageously reduce the time necessary to obtain core samples because the drill string 104 need not be tripped out of the borehole for each core sample.
One will appreciate in light of the disclosure herein, that the external fluid pathways of one or more implementations of the present invention can be incorporated in any type of latch body. For instance, the latch body 206 shown and described in relation to
In one or more implementations, the latch mechanism can comprise a driven latch mechanism, such as those described U.S. patent application Ser. No. 12/968,127, filed on Dec. 14, 2010, and U.S. patent application Ser. No. 12/898,878, filed on Oct. 6, 2010, the disclose of each of which is incorporated by reference herein. Indeed, the external fluid pathways of the present invention may be particularly suited for use with a driven latch mechanism as they allow for an increased number of latch or wedge members and internal components with greater size. For the most part herein below, the external fluid pathways are described as being on a latch body configured to house a driven latch mechanism for ease in description. The present invention is not so limited; however, and can be incorporated with any type or core barrel assembly and latch mechanism.
In other words, the following description supplies specific details in order to provide a thorough understanding of the invention. Nevertheless, the skilled artisan would understand that the apparatus and associated methods of using the apparatus can be implemented and used without employing these specific details. Indeed, the apparatus and associated methods can be placed into practice by modifying the illustrated apparatus and associated methods and can be used in conjunction with any other apparatus and techniques. For example, while the description below focuses on core sampling operations, the apparatus and associated methods could be equally applied in other drilling processes, such as in conventional borehole drilling, and may be used with any number or varieties of drilling systems, such as rotary drill systems, percussive drill systems, etc.
The wedge members 300 can be positioned on or against a driving member 302. More particularly, the wedge members 300 can be positioned on generally planar or flat driving surfaces 304. As explained in greater detail below, the generally planar configuration of the driving surfaces 304 can allow the wedge members 300 to be wedged between the driving member 302 and the inner diameter of a drill string to rotationally lock the core barrel assembly 110 to the drill string.
As alluded to earlier, in at least one implementation, the driving member 302 can include one or more grooves for locking the wedge members 300 in position axially along the driving member 302. For example, the driving member 302 can include a retracted groove 305. As explained in greater detail below, the retracted groove 305 can receive and hold the wedge members 300 in a radially retracted position during tripping of the core barrel assembly 110 in or out of a drill string 104.
In one or more implementations, the driving member 302, and more particularly the planar driving surfaces 304 can have a taper, as shown in
In at least one implementation, the refracted groove 305 can be positioned on the smaller end of the taper of the driving member 302. This can ensure that when the wedge members 300 are secured within the retracted groove 305, the wedge members 300 will be at least partially radially refracted within the sleeve 204. In at least one implementation, the wedge members 300 can be fully retracted within the sleeve 204, when received within the refracted groove 305. In any event, the retracted groove 305 can maintain the wedge members 300 sufficiently within the sleeve 204 as to not engage the drill string 104. Maintaining the wedge members 300 thus retracted within the sleeve 204 can reduce contact between the wedge members 300 and the drill string 104, which in turn can reduce friction and thereby allow for rapid tripping of the core barrel assembly 110 in and out of the drill string 104.
In alternative implementations, the sleeve 204 and the first member 202 can comprise a single component (i.e., a latch body). In other words, the sleeve 204 and the first member 202 can be fixed relative to each other. In such implementations, the driving member 302 can be moveably coupled to the latch body (i.e., sleeve 204 and first member 202).
Still further,
In one or more alternative implementations, the fluid control member 342 can be rigidly attached to the driving member 302. In such implementations, the piston pin 348 can extend into a pin hole rather than a channel 346, which prevents the fluid control member 342 from moving axially relative to the driving member 302.
As previously mentioned, the head assembly 126 can include a spearhead assembly 200. The spear head assembly 200 can be coupled to the first member 202 via a spearhead pin 360. The spearhead pin 360 can extend within a mounting channel 362 in the spearhead assembly 200, thereby allowing the spearhead assembly 200 to move axially relative to the first member 202.
As previously mentioned, the latch body 206 can include features to allow fluid to flow through or about the latch body 206. For example,
One will appreciate in light of the disclosure herein that the fluid ports 370, 376 can allow fluid to flow from the outside diameter of the head assembly 126 into the center or bore of the head assembly 126. The fluid grooves 372, 378 on the other hand can allow fluid to flow axially along the head assembly 126 between the outer diameter of the head assembly 126 and the inner diameter of a drill string 104. In addition to the fluid ports and axial fluid grooves, the core barrel assembly 110 can include a central bore that can allow fluid to flow internally through the core barrel assembly 110.
Referring now to
The depth of the fluid grooves 372a-e, 378a-e, or depth the fluid grooves extend into the outer surfaces 380, 384, can be sufficient to allow for adequate fluid to flow along the latch body 206 without weakening the structural integrity of the latch body 206. For example, in one or more implementations the depth of the fluid grooves 372a-e, 378a-e can be between about five percent and about fifty percent of the gauge (distance between the outer surfaces 380, 384 and inner surfaces 382, 386) of the latch body 206. In further implementations, the depth of the fluid grooves 372a-e, 378a-e can be between about ten percent and about twenty-five percent of the gauge of the latch body 206. In yet further implementations, the depth of the fluid grooves 372a-e, 378a-e can be between about ten percent and about twenty percent of the gauge of the latch body 206.
In addition to extending radially into the outer surfaces 380, 384 of the latch body 206, the fluid grooves 372a-e, 378a-e can extend axially along at least a portion of the length of the latch body 206. In particular, in one or more implementations the fluid grooves 372a-e, 378a-e can extend linearly along the length of the latch body 206 as shown in
The latch body 206 can include any number of fluid grooves 372a-e, 378a-e. For example, in
In alternative implementations, two or more fluid grooves 372a-e, 378a-e can be positioned between adjacent latch openings 306a-e. Additionally, in one or more implementations the fluid grooves 372a-e, 378a-e can be equally circumferentially spaced about the latch body 206. In alternative implementations, the fluid grooves 372a-e, 378a-e can be staggered or otherwise not equally circumferentially spaced about the latch body 206.
In addition to the fluid grooves 372a-e, 378a-e, the latch body 206 can further include one or more fluid ports as mentioned previously. For example,
One will appreciate in light of the disclosure herein that the fluid ports 370a-b, 376a-b, 389a-b can allow fluid to flow between the inner surfaces 382, 386 and the outer surfaces 380, 384 of the latch body 206. Thus, the fluid ports 370a-b, 376a-b, 389a-b can allow fluid to flow through and past portions of the core barrel assembly 110 where fluid flow may otherwise be limited by geometry or by features within the core barrel assembly 110. Additionally, the fluid ports 370a-b, 376a-b, 389a-b can allow fluid to flow into the latch body 206 so as to be able to act on the fluid control member 342 or to flow past any seals included between the outer surfaces of the core barrel assembly 110 and the inner surface of the drill string 104 (such as seals that allow the core barrel assembly 110 to be hydraulically pumped through a drill string 104).
In at least one implementation the fluid ports 370a-b, 376a-b can be enclosed. In other words, the fluid ports 370a-b, 376a-b can be formed entirely within the latch body 206 versus at an edge like notch 387. Furthermore, while
As shown in the Figures, the fluid ports 370a-b, 376a-b can have a relatively large size to allow for significant fluid flow between the inside and outside of the latch body 206. For example, in one or more implementations each fluid port 370a-b, 376a-b can have a width (distance spanned radially about the latch body 206) between about five percent and about thirty percent of the circumference of the latch body 206. In further implementations, each fluid port 370a-b, 376a-b can have a width between about ten percent and about twenty-five percent of the circumference of the latch body 206. In still further implementations, each fluid port 370a-b, 376a-b can have a width between about fifteen percent and about twenty percent of the circumference of the latch body 206. Furthermore, in one or more implementations each fluid port 370a-b, 376a-b can have a height (distance spanned axially along the latch body 206) approximately equal to the width(s) described herein above.
In one or more implementations, one or more of the fluid grooves 372a-e, 378a-e can be in fluid communication with one or more of the fluid ports 370a-b, 376a-b, 389a-b. One will appreciate in light of the disclosure herein that fluid communication between the fluid grooves 372a-e, 378a-e and fluid ports 370a-b, 376a-b, 389a-b can direct fluid axially along the latch body 206 into the interior or the latch body 206 and vice versa. As shown in
In addition to the fluid grooves, in one or more implementations the latch body 206 can further include one or more flats 392 as shown by
As previously mentioned, the fluid grooves of one or more implementations of the present invention can be incorporated into various different types of latch bodies. For example,
In addition to extending radially into the outer surfaces 780, 784 of the latch body 206a, the fluid grooves 772a-f, 778a-f can extend axially along at least a portion of the length of the latch body 206a. In one or more implementations the fluid grooves 772a-f of the sleeve 204a can align with the fluid grooves 778a-f of the first member 202 such that the fluid grooves 772a-f, 778a-f extend substantially the entire length of the latch body 206a. In such implementations, the fluid grooves 772a and 778a can be considered a single fluid groove.
As shown by
In one or more implementations the number of fluid grooves 772a-f, 778a-f can be based on the number of latch openings 706a-f and/or brake openings 314a-f. For example,
In addition to the fluid grooves 772a-f, 778a-f, the latch body 206a can further include one or more fluid ports as mentioned previously. For example,
In one or more implementations, one or more of the fluid grooves 772a-f, 778a-f can be in fluid communication with one or more of the fluid ports 770a-b, 776a-b, 789a-b. One will appreciate in light of the disclosure herein that fluid communication between the fluid grooves 772a-f, 778a-f and fluid ports 770a-b, 776a-b, 789a-b can direct fluid axially along the latch body 206a into the interior or the latch body 206a and vice versa. As shown in
In addition to the fluid grooves, in one or more implementations the latch body 206a can further include one or more flats 792 as shown by
The fluid grooves and fluid ports can be incorporated into any core barrel component not only the latch body. Furthermore, the fluid grooves and/or fluid ports can be used with any latching mechanism or latch body design. For example,
Referring now to
As shown in one or more implementations, prior to placing the core barrel assembly 110 into the drill string 104, an operator can lock the wedge members 300 into the refracted groove 305. For example, the operator can press the pull the driving member 302 out of or away from the sleeve 204. By so doing the biasing member 330 can be compressed, and the wedge members 300 can be received into the retracted groove 305, as shown in
As the core barrel assembly 110 travels down the drill string 104, drilling fluid and/or ground fluid within the drill string 104 may cause fluid drag and hydraulic resistance to the movement of the core barrel assembly 110. The fluid grooves 372a-e, 378a-e may allow the drilling fluid or other materials (e.g., drilling gases, drilling muds, debris, air, etc.) contained in the drill string 104 to flow past the core barrel assembly 110 in greater volume, and therefore allow the core barrel assembly 110 to travel faster along the drill string 104. Additionally, the fluid ports 376a-b, 370a-b can allow the drilling fluid or other materials to flow from the inside to the outside (and vice versa) of the latch body 206 to enable the fluid to flow around the latch mechanism 128 and other internal components of the core barrel assembly 110. Thus, in combination the fluid grooves 372a-e, 378a-e and fluid ports 376a-b, 370a-b can maximize the area within which fluid can flow, and thereby, reduce drag acting on the core barrel assembly 110 as it travel along the drill string 104.
Referring now to
Once the core barrel assembly 110 has landed on the landing seat, core barrel assembly 110 can be submerged in a fluid. During drilling operations, this fluid can be pressurized. The pressurization of the fluid, along with the sealing contact between the distal end of the core barrel assembly 110, can cause the pressurized fluid to enter the fluid ports 376a-b, 370a-b. Pressurized fluid entering the fluid ports 376a-b, 370a-b can produce a distally acting fluid force on the piston 344 of the fluid control member 342. The piston 344 in turn can exert a distally acting force that drives the fluid control member 342 distally until the proximal end of the channel 346 engages the pin 348. As a result, once the proximal end of the channel 346 engages the pin 348, the distally acting fluid force exerted on the fluid control member 342 is transferred through the pin 348 to the driving member 302, thereby pulling the driving member 302 toward or into the sleeve 204. This force created by the fluid control member 342 can work together with the biasing force created by the biasing member 330 to overcome the retention force maintaining the wedge members 300 within the retracted groove 305.
In any event, once the retention force has been overcome, the biasing member 330 can force the driving member 302 distally toward (and in some implementations at least partially into) the sleeve 204. Movement of the driving member 302 toward or into the sleeve 204 can urge the driving surfaces 304 into increasing engagement with the wedge members 300. In other words, axial translation of the driving member 302 toward the sleeve 204 can cause the driving surfaces 304 to force the wedge members 300 radially outward as they move along the tapered driving surfaces 304. This movement can cause the driving surfaces 304 drive the wedge members 300 radially outward (through the latch openings 306) and into engagement with the inner surface 1002 of the drill string 104. In particular, the wedge members 300 can be driven into engagement with an annular groove 1102 formed in the inner surface 1002 of the drill string 104 as shown by
With the wedge members 300 deployed in the annular groove 1102, the driven latch mechanism 128 can lock the core barrel assembly 110 axially in the drilling position. In other words, the wedge members 300 and the annular groove 1102 can prevent axial movement of the core barrel assembly 110 relative to the outer tube 112 or drill string 104. In particular, the driven latch mechanism 128 can withstand the drilling loads as a core sample enters the core barrel 124. Additionally, the drive latch mechanism 128 can maintain a deployed or latched condition despite vibration and inertial loading of mating head assembly components, due to drilling operations or abnormal drill string movement.
One will appreciate that when in the drilling position, the biasing member 330 can force the driving member 302 distally, thereby forcing the wedge members 300 radially outward into the deployed position. Thus, the driven latch mechanism 128 can help ensure that the wedge members 300 do not disengage or retract unintentionally such that the core barrel inner tube assembly rises from the drilling position in a down-angled hole, preventing drilling.
In addition to the foregoing,
In addition to axially locking or latching the core barrel assembly 110 in a drilling position, the driven latch mechanism 128 can rotationally lock the core barrel assembly 110 relative to the drill string 104 such that the core barrel assembly 110 rotates in tandem with the drill string 104. As previously mentioned, this can prevent wear between the mating components of the core barrel assembly 110 and the drill string 104 (i.e., the wedge members 300, the inner surface 1002 of the drills string 104, the landing shoulder at the distal end of the core barrel, the landing ring at the proximal end of the outer tube 112).
In particular, referring to
One will appreciated that while the driven latch mechanism 128 can provide increased latching strength and axially and rotationally lock the core barrel assembly 110 to the drill string 104; the driven latch mechanism 128 can also reduce the space within which fluid can flow past the core barrel assembly 110. For example, the increased number of latch members 300 engaging the drill string 104, the increased diameter of the latch body 206, and the larger more robust components within the latch body 206 can all reduce space within which fluid (such as drilling fluid being sent to cool the drill bit 106 (
At some point is may be desirable to retrieve the core barrel assembly 110, such as when a core sample has been captured. Referring to
Proximal movement of the first member 202 can cause the driving member 302 to move relative to the sleeve 204 and the wedge members 300. Proximal movement of the driving member 302 relative to the wedge members 300 can cause the wedge members 300 to radially retract as they move along the tapered driving member 302. At this point, the distal end of the mounting slots 324 can engage the pin 320, thereby pulling the sleeve 204 proximately.
Implementations of the present invention can also include methods of drilling to obtain a core sample using a core drilling tools with retractably lockable driven latch mechanisms. The following describes at least one implementation of a method of obtaining a core sample with reference to the components and diagrams of
Thus, according to one implementation of the present invention, the method can involve inserting said core barrel assembly 110 within a drill string 104. For example, a user can lower the core barrel assembly 110 into the drill string 104. The core barrel assembly can include at least one fluid groove 372a-e, 378a-e extending into an outer surface 380, 384 of the core barrel assembly 110. The at least one fluid groove 372a-e, 378a-e can extend axially along the outer surface 380, 384 of the core barrel assembly 110.
The method can then involve sending the core barrel assembly 110 along the drill string 104 to a drilling position. In at least one implementation, the core barrel assembly 110 can move along or down the drill string 104 to the drilling position under the force of gravity. In another implementation, the core barrel assembly 110 can be forced along or down the drill string 104 by hydraulic forces. In any event, as the core barrel assembly 110 moves down the drill string 104, fluid can flow in the at least one fluid groove 372a-e, 378a-e from a first end 388 of a latch body 206 to a second end 390 of the latch body 206.
Upon reaching the drilling position, the plurality of wedge members 300 can automatically move out of the at least one retracted groove 305 into a deployed position in which the plurality of wedge members 300 extend at least partially radially outward of the sleeve 204. For example, a biasing force created by the biasing member 330 the retention force maintaining the wedge members 300 within the refracted groove 305 can be overcome. In some implementations, the biasing force can work in combination with an impact force created by the impact of the core barrel assembly 110 contacting the landing ring and/or a force generated by fluid acting on the fluid control member 342 to overcome the retention force. The biasing member 330 can then force driving member 302 to move axially relative to sleeve 204. This movement can force the wedge member 300 radially outward of the sleeve 204 until they engage the annular groove 1102 within the drill string 104; thereby, locking the core barrel assembly 110 axially to the drill string 104. In some implementations, movement of the driving member 302 relative to sleeve 204 can force the wedge members 300 into the deployment groove 802, which can lock the wedge members 300 in the extended or deployed position.
The method can then involve rotating the drill string 104; thereby, causing the plurality of wedge members 300 to wedge between an inner surface 1002 of said drill string 104 and the driving member 302, thereby rotationally locking the core barrel assembly 110 relative to the drill string 104. Still further, the method can involve advancing the drill string 104 into a formation 102 thereby causing a portion of the formation 102 to enter the core barrel assembly 110.
As previously alluded to previously, numerous variations and alternative arrangements may be devised by those skilled in the art without departing from the spirit and scope of this description. For example, core barrel assembly in accordance with the present invention can include fluid grooves formed not only in latch bodies but also other components of the core barrel assembly. For instance, the fluid grooves and or fluid ports can be included on the core barrel. Thus, the present invention may be embodied in other specific forms without departing from its spirit or essential characteristics. The described embodiments are to be considered in all respects only as illustrative and not restrictive. The scope of the invention is, therefore, indicated by the appended claims rather than by the foregoing description. All changes that come within the meaning and range of equivalency of the claims are to be embraced within their scope.
This application is a continuation-in-part application of U.S. patent application Ser. No. 12/968,127, filed on Dec. 14, 2010, and entitled “Core Drilling Tools with Retractably Lockable Driven Latch Mechanisms” which claims priority to and the benefit of U.S. Provisional Application No. 61/287,106, filed Dec. 16, 2009, entitled “Driven Latch Mechanism for High Productivity Core Drilling.” This application is also a continuation-in-part application of U.S. patent application Ser. No. 12/898,878, filed on Oct. 6, 2010, and entitled “Driven Latch Mechanism,” which claims priority to and the benefit of U.S. Provisional Application No. 61/249,544, filed Oct. 7, 2009, entitled “Driven Latch Mechanism” and U.S. Provisional Application No. 61/287,106, filed Dec. 16, 2009, entitled “Driven Latch Mechanism for High Productivity Core Drilling.” The contents of the above-referenced patent applications are hereby incorporated by reference in their entirety.
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Number | Date | Country | |
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20110083901 A1 | Apr 2011 | US |
Number | Date | Country | |
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61287106 | Dec 2009 | US | |
61249544 | Oct 2009 | US |
Number | Date | Country | |
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Parent | 12968127 | Dec 2010 | US |
Child | 12968994 | US | |
Parent | 12898878 | Oct 2010 | US |
Child | 12968127 | US |