The present description relates to a row-crop harvester. More specifically, the present description relates to a row unit gearbox for a corn head that can be used on a row-crop harvester.
There are a variety of different types of harvesting machines that can be used to harvest row crops, such as corn. Such machines often have a header (or head) that is used to engage the crop to be harvested.
A corn head, for instance, may have a plurality of different row units that are arranged next to one another, and that are spaced apart from one another by a distance that roughly corresponds to a row spacing between adjacent rows of the corn to be harvested. The row units can include crop dividers that separate the stalks of adjacent rows from one another, as the harvester moves in a forward direction of travel. The row units are often provided with gathering chains that have lugs projecting out from the gathering chains. Two adjacent gathering chains rotate in cooperation with one another in order to engage the stalks of the plant being harvested and move them toward the harvester. The gathering chains are normally driven by a set of gathering chain drive shafts.
The row units also often have forwardly extending snapping rollers that are mounted to a pair of snapping roller drive shafts. The snapping rollers are configured to draw the corn stalks downward, causing the ears of corn, which are too large to pass between the two snapping rollers, to become detached from the stalks and to move into the harvester.
Power is provided to both the gathering chain drive shafts and the snapping roller drive shafts (i.e., the output shafts) through a row unit gearbox. An input drive shaft drives a set of spur gears that interact with corresponding bevel gears on the gathering chain drive shafts, and the snapping roller drive shafts, to drive both sets of output shafts. The gearbox includes a fluid lubricant that is used to lubricate the various gears and bushings in the gearbox.
The discussion above is merely provided for general background information and is not intended to be used as an aid in determining the scope of the claimed subject matter.
A corn head row unit gearbox includes an input shaft, that rotates about a first axis of rotation and that drives a set of gears. The gears transfer rotation of the input shaft into rotation of an output shaft about a second axis of rotation, generally transverse to the first axis of rotation. The output shaft rotates within a bushing mounted within a frame structure of the gearbox. A seal has an annular mounting sleeve with an inner diameter that is press fit over a boss on the frame structure.
This Summary is provided to introduce a selection of concepts in a simplified form that are further described below in the Detailed Description. This Summary is not intended to identify key features or essential features of the claimed subject matter, nor is it intended to be used as an aid in determining the scope of the claimed subject matter. The claimed subject matter is not limited to implementations that solve any or all disadvantages noted in the background.
Drive shafts 114 and 116 are mounted to gearbox 100 for rotation within a set of bushings shown generally at 122 and 124. The bushings can define an inner surface that is generally coaxial with drive shafts 114 and 116. Bushings 122 and 124 can be sealed with seals 126 and 128. Seals 126 and 128 generally inhibit the migration of lubricant out of bushings 122 and 124, respectively, and also illustratively inhibit the introduction of foreign matter (such as water, crop debris, dirt, etc.) into the bushings.
In some examples, the row units that carry gearbox 100 have a compact design. This is so that the row units can be placed closer to one another, to accommodate more narrow spacing of the planted row crop. Thus, maintaining a compact design in gearbox 100 can help to accommodate this as well.
In one example, during operation, the orientation of the header can be moved so that the orientation of gearbox 100 varies. By way of example, during a harvesting operation, it may be that the orientation of the header is such that the longitudinal axes 130 and 132, of the stalk snapping roller drive shafts 106 and 108 are parallel, or nearly parallel, to the ground. However, when being stored, the corn head may be oriented such that the longitudinal axes 130 and 132 are oriented more vertically, such that the ends of shafts 106 and 108 furthest from the corn head are pointed more downwardly. This is sometimes referred to as the storage position of the corn head.
Gathering train drive shafts 114 and 116 are generally oriented vertically, during operation. Therefore, bushings 122 and 124 are also generally oriented vertically, as they are generally coaxial with shafts 114 and 116. Thus, the combined effects of the environment in which gearbox 100 operates, and the shaft orientation can tend to introduce foreign matter into the bushings.
Some seal designs have used grease to both lubricate and seal the bushings. However, this can lead to reduced mechanical efficiency and serviceability. Therefore, some current gearboxes use oil lubrication. While this type of lubrication can improve serviceability and mechanical efficiency, it does not act as efficiently as a seal against either the migration of lubricant out of the bushing or the introduction of foreign matter into the bushing. Thus, some radial oil lip seals have been used. However, these types of seals often use large machined recessed bores to facilitate mounting using an outer diameter press fit. If the recessed bore were reduced in size (to maintain a compact design), this often leads to a reduction in the size of the gathering chain drive shaft. This reduces the load capacity that can be driven by the drive shaft. Also, because of the harsh environment of the gearbox, and because crop debris and water ingress is prevalent in corn head applications, some current seals, even when outfitted with multiple dirt lips or excluder lips, do not provide adequate protection in the environment of the corn head gathering chain drive shaft.
In the example shown in
Also, in one example, the excluder lip 158 is normally biased to a more vertical orientation than that shown in
Also, in the example shown in
Therefore, for dirt, water, other debris or other foreign matter to cross seal 128, it must traverse the fairly extensive labyrinth formed by seal member 152, and wear sleeve 154. For instance, in the example shown in
It will be noted that seal 128 thus provides enhanced sealing operation. First, because the inner diameter of attachment sleeve 150 is press fit over boss 180, it need not have an outer diameter that is press fit within a machined recess in structural frame 134. This eliminates the need for relatively large machined, recessed bores for the outer diameter press fit mounting inside the gearbox casting. This provides for a more compact design and allows for a larger diameter gathering chain drive shaft 116. Also, because of the inner diameter press fit arrangement of seal 128, the size of drive shaft 116 can be increased without increasing the overall outer dimension of seal 128. Instead, the inner diameter of boss 180 can be enlarged, while maintaining its outer diameter constant. Thus, the size of drive shaft 116 can be increased (and thus its load capacity can be increased) without increasing the overall size of seal 128. This allows the row units on a corn head to maintain relatively narrow spacing, while still increasing the load capacity of the gathering train drive shafts.
In addition, seal 128 has a variety of features that protect the interface between bushing 124 and drive shaft 116 from harsh crop debris and water or other foreign matter ingress. It not only includes oil lip 162 and dirt lip 160, but it also includes a relatively large, generally vertically oriented axial excluder lip 158. Lip 158 acts in combination with the inner surface of the overlapping wear sleeve 154 to form an additional sealing mechanism. In addition, the overlapping wear sleeve 154 is configured to overlap the labyrinth seal member 152, and frictionally engaged annular lip 156. Thus, the combination of overlapping wear sleeve 154 and labyrinth seal member 152 provides a close running labyrinth to inhibit the ingress of contaminating matter. In one example, as mentioned above, the wear sleeve 154 and annular attachment sleeve 150 are formed of a corrosion resistant material, such as stainless steel. Labyrinth seal member 152 can be formed of a resilient member, such as rubber. It will be noted, however, that these are examples only.
It should also be noted that the different examples described herein can be combined in different ways. That is, parts of one or more examples can be combined with parts of one or more other examples. All of this is contemplated herein.
Example 1 is a row unit gear box seal system, comprising:
Example 2 is the row unit gear box seal system of any or all previous examples wherein the resilient seal member comprises:
Example 3 is the row unit gear box seal system of any or all previous examples wherein the drive shaft rotates within a bushing mounted to the structural frame of the row unit gear box and wherein the resilient seal member comprises:
Example 4 is the row unit gear box seal system of any or all previous examples wherein the resilient seal member comprises:
Example 5 is the row unit gear box seal system of any or all previous examples wherein the first portion of the wear sleeve deflects the axially extending lip in a direction generally radially away from the axis.
Example 6 is the row unit gear box seal system of any or all previous examples wherein the resilient seal member comprises:
Example 7 is the row unit gear box seal system of any or all previous examples and further comprising:
Example 8 is the row unit gear box seal system of any or all previous examples wherein the resilient seal member is molded onto the connection member of the annular mounting collar.
Example 9 is the row unit gear box seal system of any or all previous examples wherein the annular mounting collar are made of stainless steel and wherein the resilient seal member is made of rubber.
Example 10 is a corn head row unit gear box, comprising:
Example 11 is the corn head row unit gear box of any or all previous examples wherein the set of output shafts comprises a first gathering chain drive shaft and a second gathering chain drive shaft and wherein the given output shaft comprises the first gathering chain drive shaft.
Example 12 is the corn head row unit gear box of any or all previous examples wherein the structural frame includes a second annular boss and further comprising:
Example 13 is the corn head row unit gear box of any or all previous examples wherein the second seal system comprises:
Example 14 is the corn head row unit gear box of any or all previous examples wherein the first gathering chain drive shaft rotates within a first bushing mounted to the structural frame and wherein the first resilient seal member comprises:
Example 15 is the corn head row unit gear box of any or all previous examples wherein the first resilient seal member comprises:
Example 16 is the corn head row unit gear box of any or all previous examples wherein the second gathering chain drive shaft rotates within a second bushing mounted to the structural frame and wherein the second resilient seal member comprises:
Example 17 is the corn head row unit gear box of any or all previous examples wherein the second resilient seal member comprises:
Example 18 is a row unit gear box seal system, comprising:
Example 19 is the row unit gear box seal system of any or all previous examples wherein the wear sleeve that has an overlapping portion, different from the first portion, that overlaps at least a portion of the resilient seal member in the axial direction the first portion of the wear sleeve being different from the overlapping portion of the wear sleeve, and wherein the resilient seal member comprises:
Example 20 is the row unit gear box seal system of any or all previous examples wherein the attachment member comprises:
Although the subject matter has been described in language specific to structural features and/or methodological acts, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or acts described above. Rather, the specific features and acts described above are disclosed as example forms of implementing the claims.
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