This patent application is a 35 U.S.C. § 371 National Stage filing of International Application No. PCT/IB2019/051855 filed on Mar. 7, 2019, which application claims priority from Italian Patent Application No. 102018000003352 filed on Mar. 7, 2018, the disclosure of which is incorporated herein by reference.
The present invention relates to a corner-break-open sealed package.
Patent applications WO2008038074A2, WO2009040629A2 and EP2628691A1 describe a single-dose corner-break-open sealed package; the sealed package comprises a sheet of semi-rigid plastic material and a sheet of flexible plastic material, which is superimposed and welded to the sheet of semi-rigid plastic material to define a sealed pocket containing a dose of a fluid product. The sheet of semi-rigid plastic material centrally has a pre-weakened area, which guides a controlled break of the sheet of semi-rigid plastic material to form an outlet opening for the product through the sheet of semi-rigid plastic material. In other words, in use, to open the sealed package, a user must grasp the sealed package with the fingers of one hand and “V”-fold the sealed package until breaking the sheet of semi-rigid plastic material in the pre-weakened area. The pre-weakened area comprises an inner incision, which is formed through an inner surface (i.e. facing the pocket) of the sheet of semi-rigid plastic material and an outer incision, which is formed through an outer surface of the sheet of semi-rigid plastic material and is aligned with inner incision.
The single-dose sealed package described in patent applications WO2008038074A2, WO2009040629A2 and EP2628691A1 is particularly designed to dose liquid (e.g. a food sauce such as ketchup or a liquid detergent) or creamy products (e.g. a food sauce such as mayonnaise or a body cream). However, the single-dose sealed package described in patent applications WO2008038074A2, WO2009040629A2 and EP2628691A1 is not (particularly) designed to dose powdered products (e.g. powdered condiments such as fine salt or ground pepper or sugar) or granulated products (e.g. pepper in grains), since the passage section formed through the controlled break of the sheet of semi-rigid plastic material is not sufficiently extended to allow an easy and complete release of a powdered or granulated product.
The Italian patent application 102017000002440 discloses a single-dose sealed package designed to dose powdered or granulated products since the passage section through the controlled break of the sheet of semi-rigid plastic material is adequately extended to allow an easy and complete release of a powdered or granulated product. This result is obtained thanks to the fact that the two incisions (inner incision and outer incision) extend along at least two intersecting incision lines. However, even the single-dose sealed package described in the Italian patent application 102017000002440 does not always allow a complete release of the powdered or granulated product contained within the package. In fact, in some cases a (small) part of the powdered or granulated product remains “trapped” inside the package and therefore the folding of the package must be repeated several times to obtain the complete release of the powdered or granulated product.
U.S. Pat. No. 2,125,318A describes a single-dose sealed package for powders, in which a corner is torn away to open the package. In particular, the package includes two side-by-side twin envelopes containing different powdered products that are dispensed together and then mixed by tearing at the same time the opening angle of both envelopes.
The object of the present invention is to provide a corner-break-open sealed package, wherein the package is free from the drawbacks described above and is, in particular, easy and inexpensive to implement.
According to the present invention, a single-dose sealed package is provided with a break-open, as defined in the appended claims.
The claims describe preferred embodiments of the present invention forming an integral part of the present description.
The present invention will now be described with reference to the annexed drawings showing a non-limiting embodiment, in which:
In
In the embodiment shown in the attached figures, the sheet 2 of semi-rigid plastic material (and therefore the sealed package 1) has a rectangular shape having two larger sides parallel and opposite to each other and two smaller sides parallel and opposite to each other and perpendicular to the larger sides.
The sheet 2 of semi-rigid plastic material has at one end a pre-weakened area 6 (visible in
In the embodiment shown in the attached figures, the pre-weakened area 6 is arranged at a single edge (or a single corner) of the sheet 2 of semi-rigid plastic material and gives the folding portion a triangular shape. In the embodiment shown in the attached figures, the pre-weakened area 6 extends obliquely, thus forming an acute/obtuse angle both with the smaller sides of the sheet 2 of semi-rigid plastic material and with the larger sides of the sheet 2 of semi-rigid plastic material. In the embodiment shown in the attached figures, the pre-weakened area 6 extends from the outer edge 7 of the sheet 2 of semi-rigid plastic material, at a larger side, to the outer edge 8 of the sheet 2 of semi-rigid plastic material, at a smaller side.
In use, the pre-weakened area 6 guides a controlled break of the sheet 2 of semi-rigid plastic material to form through the sheet 2 of semi-rigid plastic material an outlet opening for the product 5 (shown in
According to alternative embodiments, the user must fold the folding portion (i.e. the end delimited by the pre-weakened area 6) at about 180° with respect to the portion that can be grasped only once and in only one direction (as shown in
As shown in
Moreover, the pre-weakened area 6 comprises an inner incision 11, which is parallel and aligned with the outer incision 9, and is formed through an inner surface 12 (i.e. facing the pocket 4) of the sheet 2 of semi-rigid plastic material opposite the outer surface 10. The inner incision 11 is perfectly aligned (namely superimposed) with the outer incision 9 and extends only to the pocket 4 (i.e. the inner incision 11 is completely superimposed on the pocket 4) and only at the outer incision 9 (i.e. the inner incision 11 is entirely superimposed on the outer incision 9). In other words, the inner incision 11 extends only to the area housing the pocket 4 (on the side of the inner surface 12 of the sheet 2 of semi-rigid plastic material) and the outer incision 9 (on the side of the outer surface 10 of the sheet 2 of semi-rigid plastic material).
According to the embodiment shown in
The outer incision 9 is formed through the outer surface 10 of the sheet 2 of semi-rigid plastic material, has a “V” shape (but could also have a different shape) and is made by deforming and/or locally cutting the sheet 2 of semi-rigid plastic material. In particular, the outer incision 9 is made by deforming only the supporting layer 13 of the sheet 2 of semi-rigid plastic material. This means that the outer incision 9 affects only the supporting layer 13 of the sheet 2 of semi-rigid plastic material.
The inner incision 11 is formed through the inner surface 12 of the sheet 2 of semi-rigid plastic material, has a “V” shape (but could also have a different shape) and is made by deforming and/or locally cutting the sheet 2 of semi-rigid plastic material. In particular, the inner incision 11 is made by deforming all three layers, namely the supporting layer 13, the heat-sealable layer 14 and the barrier layer 15 of the sheet 2 of semi-rigid plastic material. This means that the inner incision 11 affects all three layers, namely the supporting layer 13, the heat-sealable layer 14 and the barrier layer 15 of the sheet 2 of semi-rigid plastic material.
The inner incision 11 is partially superimposed on the outer incision 9, namely the end of the inner incision 11 overlaps the end (and therefore “enters” the end) of the outer incision 9. In this partial overlapping of the inner incision 11 and of the outer incision 9, the heat-sealable layer 14 and above all the barrier layer 15 of the sheet 2 of semi-rigid plastic material are pushed (plastically deforming) into the outer incision 9, namely partially penetrate (enter) the end of the outer incision 9. In the embodiment shown in
In other words, between a bottom of the outer incision 9 and a bottom of the inner incision 11, the barrier layer 15 is always present, the heat-sealable layer 14 may possibly be present, but the supporting layer 13 is never present (it is actually absent). Consequently, the supporting layer 13 has an interruption (i.e. it is interrupted, is absent) at the bottom of the outer incision 9 and, consequently, also at the bottom of the inner incision 11.
Please note that at the inner incision 11, the barrier layer 15 of the sheet 2 of semi-rigid plastic material is locally plastically deformed (even in an irregular way), but it is not torn, i.e. maintains its integrity. The substantial integrity of the barrier layer 15 of the sheet 2 of semi-rigid plastic material (even at the inner incision 11 made through the inner surface 12 of the sheet 2 of semi-rigid plastic material) ensures the perfect insulation of the pocket 4, which is therefore also suitable to contain perishable products and/or controlled bacterial loads such as food, medicines or cosmetics. Obviously, during the break-open of the single-dose sealed package 1 (obtained by folding the single-dose sealed package 1 along the pre-weakened area 6) it is necessary to break all three layers, namely the supporting layer 13, the heat-sealable layer 14 and the barrier layer 15 of the sheet 2 of semi-rigid plastic material at the pre-weakened area 6.
As previously stated, the inner incision 11 extends only to the area in which the pocket 4 is arranged and therefore at the inner incision 11 there are no welds between the sheet 2 of semi-rigid plastic material and the sheet 3 of flexible plastic material. It follows that any local tearing of the heat-sealable layer 14 of the sheet 2 of semi-rigid plastic material at the inner incision 11 has no negative consequence whatsoever.
The production process used to make the outer incision 9 and the inner incision 11 in the sheet 2 of semi-rigid plastic material is described e.g. in the Italian patent application 102018000001307 incorporated herein by reference.
As shown in
In the embodiment shown in
In the embodiment shown in
In the embodiment shown in the attached figures, the two starting weakening elements 16 are formed both in the sheet 2 of semi-rigid plastic material and in the sheet 3 of flexible plastic material. According to a different embodiment not shown, the two starting weakening elements 16 are formed only in the sheet 2 of semi-rigid plastic material (i.e. they do not affect the sheet 3 of flexible plastic material).
In the embodiment shown in the attached figures, each starting weakening elements 16 comprises a through cut 17, which is arranged at an outer edge 7 or 8 of the sheet 2 of semi-rigid plastic material and affects (passes through) both the sheet 2 of semi-rigid plastic material and the sheet 3 of flexible plastic material. Naturally, each through cut 17 is arranged outside the sealed pocket 4 (and at a safety distance from the sealed pocket 4) to avoid any undesired damage to the sealed pocket 4. Preferably, each through cut 17 has in plan view a triangular shape (equilateral) having a vertex from which the outer incision 9 originates and a base coinciding with an outer edge 7 or 8 of the sheet 2 of semi-rigid plastic material. Alternatively, each through cut 17 could have a rectangular shape. Moreover, preferably each through cut 17 has a depth comprised between 1 and 4 mm.
According to a different embodiment shown in
In the embodiment shown in the attached figures, the incisions 9 and 11 are continuous, i.e. without interruptions. According to an alternative and perfectly equivalent embodiment not shown, the incisions 9 and 11 can be discontinuous, namely they can have one or more interruptions (which, in this case, can be defined as two discontinuous incisions 9 and 11 or as a series of aligned and spaced apart incisions 9 and 11).
The inner incision 11 could have a variable depth along its length; this feature is preferable (but not strictly necessary) to improve the opening of the single-dose sealed package 1 when the single-dose sealed package is folded into a “V” shape. In other words, the fact that the inner incision 11 has a variable depth along its length allows obtaining a progressive break of the sheet 2 of semi-rigid plastic material when the single-dose sealed package 1 is folded. Analogously, the outer incision 9 could also have a variable depth along its length. In other words, both incisions 9 and 11 could have a variable depth along their length, only one of the two incisions 9 and 11 could have a variable depth along its length or both incisions 9 and 11 could have a constant depth along their length.
In the embodiment shown in the attached figures, the single-dose sealed package 1 has a rectangular shape. Obviously, for aesthetic reasons the single-dose sealed package could have any other shape: round, elliptical, bottle-shaped, rhomboid, pentagonal, hexagonal, triangular, square, bone-shaped. Obviously, the outer surface 10 of the sheet 2 of semi-rigid plastic material and/or the outer surface of the sheet 3 of flexible plastic material can be printed both to report information on the product 5 and to be an aesthetic ornament.
In the embodiment shown in the attached figures, the sealed package 1 is single-dose (i.e. it contains a single dose of the product 5). According to other embodiments not shown, the sealed package 1 contains several doses of the product 5, which are extracted from the sealed package 1 at different times. By folding the sealed package 1, the product 5 can leave the sealed package 1 through a break of the sheet 2 of semi-rigid plastic material, whereas by making the sealed package 1 “flat” again, the break of the sheet 2 of semi-rigid plastic material is recomposed, thus substantially preventing any further leakage of the product 5.
The embodiments described herein can be combined with each other without departing from the scope of protection of the present invention.
The single-dose sealed package 1 described above has several advantages.
First, the sealed package 1 described above allows the simple and effective dosing of powdered or granulated products, since the passage section through the controlled break of the sheet 2 of semi-rigid plastic material is adequately extended and wide to allow an optimal (complete) release of a powdered or granulated product.
Moreover, the sealed package 1 described above is simple and inexpensive to produce since its manufacture is completely analogous to the manufacture of a similar standard sealed package (e.g. of the type described in the patent application WO2009040629A2). In fact, the differences are concentrated in the shape of the pre-weakened area 6, therefore in the shape of the tools that make the pre-weakened area 6. In other words, the sealed package 1 described above can be manufactured in an existing packaging machine that produces standard sealed packages simply by adapting only the engraving unit.
Number | Date | Country | Kind |
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102018000003352 | Mar 2018 | IT | national |
Filing Document | Filing Date | Country | Kind |
---|---|---|---|
PCT/IB2019/051855 | 3/7/2019 | WO | 00 |
Publishing Document | Publishing Date | Country | Kind |
---|---|---|---|
WO2019/171322 | 9/12/2019 | WO | A |
Number | Name | Date | Kind |
---|---|---|---|
2125318 | Salfisberg | Aug 1938 | A |
6663019 | Garcia | Dec 2003 | B2 |
7506762 | Nelson | Mar 2009 | B2 |
8028837 | Gerstle | Oct 2011 | B2 |
20110100859 | Burattini | May 2011 | A1 |
20110262589 | Safarik | Oct 2011 | A1 |
Number | Date | Country |
---|---|---|
1079705 | Dec 1993 | CN |
1636834 | Jul 2005 | CN |
101568477 | Oct 2009 | CN |
106470916 | Mar 2017 | CN |
2628691 | Aug 2013 | EP |
2628691 | Aug 2013 | EP |
WO 2008038074 | Apr 2008 | WO |
WO 2009040629 | Apr 2009 | WO |
Entry |
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PCT International Search Report and Written Opinion dated May 10, 2019 for PCT/IB2019/051855. |
English Translation of Chinese First Office Action dated Jan. 29, 2022. |
Number | Date | Country | |
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20210053736 A1 | Feb 2021 | US |